A device for mini lamp plate warping correction

CN224600215UActive Publication Date: 2026-08-07GUANGDONG XINLEGUANG OPTOELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202521480647.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2026-08-07
Estimated Expiration
2035-07-15

AI Technical Summary

Technical Problem

[0002]笔电、平板、车载、工控Mini灯板通常使用的PCB材质:FR-4,厚度为0.4T;灯板在SMT生产过成中使用治具过回流焊后产品会出现不同的翘曲现象例如(碗翘,对角翘曲,龟翘等);导致产品因翘曲超标准产生不良造成损失,因此需要对翘曲的灯板进行矫正,需要使用到矫正装置

Benefits of technology

[0022] 1. This utility model, by providing side plates, lead screws, a first limiting block, a support platform, a fixing plate, and a pressure plate, achieves the purpose of facilitating the correction of lamp panel warping. When the lamp panel needs to be corrected, first adjust the distance between the two sets of side plates to a suitable length according to the length of the lamp panel. Then, place the warped lamp panel above the fixing plate and the support platform. Subsequently, flip the pressure plate, which corrects the warped lamp panel and straightens both ends of the lamp panel. Then, rotate the limiting component, which engages above the pressure plate to prevent the pressure plate from shaking and causing correction failure.

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Abstract

The utility model discloses a kind of for mini lamp panel warping correction device, it is related to lamp panel correction field, including base, the top of base is equipped with support platform, and the both sides of base top are movably installed with side plate, the side plate is fixed with multiple groups of fixed plate on one side, and the top of side plate is movably installed with two groups of pressing plate, the upper side of side plate is movably installed with limit component. The utility model has achieved the purpose of being convenient for correcting lamp panel warping, when needing to correct lamp panel, first adjust the distance between two groups of side plates, adjust to appropriate length according to the length of lamp panel, then place the lamp panel of warping on the top of fixed plate and support platform, then overturn pressing plate, pressing plate corrects the lamp panel of warping, corrects the both ends of lamp panel, then rotates limit component, limit component is engaged in the top of pressing plate, avoid pressing plate to appear to shake, lead to correction failure.
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Description

Technical Field

[0001] This utility model relates to the field of lamp panel correction, specifically a device for correcting warping of mini lamp panels. Background Technology

[0002] The PCB material commonly used in laptops, tablets, automotive, and industrial control Mini LED boards is FR-4 with a thickness of 0.4T. After reflow soldering using fixtures during the SMT production process, the LED boards may exhibit various warping phenomena, such as bowl warping, diagonal warping, and turtle warping. This warping can lead to defects and losses due to exceeding the standard. Therefore, it is necessary to correct the warped LED boards, which requires the use of correction devices.

[0003] Existing correction devices require manual correction of the lamp panel, with manual visual inspection of the degree of warping. However, manual inspection is prone to errors. Then, the lamp panel is tied to a horizontal wooden board with rope, and the tied wooden board is then baked again. However, this method is quite cumbersome. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a device for correcting warping of mini lamp panels, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for correcting warping of mini lamp panels, comprising a base, a support platform mounted on the top of the base, and side plates movably mounted on both sides of the top of the base. Multiple sets of fixing plates are fixed to one side of each side plate, and two sets of pressure plates are movably mounted on the top of each side plate. A limiting component is movably mounted above the side plate to limit the pressure plates and prevent them from moving. A lead screw is movably mounted inside the base, and a first limiting block is sleeved on the outer wall of the lead screw, and the first limiting block is fixedly connected to the side plate.

[0006] By adopting the above technical solution, the purpose of correcting the warping of the lamp panel is achieved. When the lamp panel needs to be corrected, first adjust the distance between the two sets of side plates to a suitable length according to the length of the lamp panel. Then place the warped lamp panel on top of the fixed plate and the support platform. Then flip the pressure plate, which will correct the warped lamp panel and correct both ends of the lamp panel. Then rotate the limiting component, which will lock into the pressure plate to prevent the pressure plate from shaking and causing the correction to fail.

[0007] The present invention is further configured such that indicator plates are fixed on both sides of the side plate, and a scale is provided on the top of the base.

[0008] Preferably, the indicator plate can work in conjunction with a ruler to facilitate observation of the movement distance of the side plate, thereby enabling correction for light plates of different models and sizes.

[0009] The present invention is further configured such that a second limiting block is fixed at the bottom of the side plate, and a sliding groove matching the first limiting block and the second limiting block is provided at the top of the base.

[0010] Preferably, the second limiting block can further limit the side plate, and the sliding groove can conveniently limit the movement direction of the side plate, so that the side plate slides directionally above the base.

[0011] The present invention is further configured such that a handle is fixed to the end of the lead screw, and the lead screw is threadedly connected to the first limiting block.

[0012] Preferably, the screw is designed with a handle to allow for easy rotation by a person.

[0013] The present invention is further configured such that a groove is provided on one side of the pressure plate, and a protrusion is fixed on one side of the pressure plate, and the cross-section of the protrusion is semi-circular.

[0014] Preferably, the contact area between the pressure plate and the lamp plate can be reduced by the groove and the semi-circular raised section.

[0015] The present invention is further configured such that the limiting component includes a blocking plate movably mounted on the top of the side plate, and the blocking plate is connected to the side plate via a damping pivot.

[0016] Preferably, the pressure plate can be limited by the setting of the limiting component to avoid the pressure plate flipping over due to the force exerted by the lamp plate on the pressure plate when the pressure plate is pressing on the lamp plate.

[0017] The present invention is further provided that a rotating groove is provided on the top of the side plate.

[0018] Preferably, the slotted groove allows for easy storage of the baffle plate, preventing it from being left exposed on the outside when not in use, which would make it inconvenient to place the light panel.

[0019] The present invention is further configured such that a connecting rod is fixed between the two sets of pressure plates, and the two sets of pressure plates are on the same plane.

[0020] Preferably, the connecting rod can cause the other set of pressure plates to flip when one set of pressure plates flips, so that the two sets of pressure plates flip simultaneously. This eliminates the need for personnel to flip the other set of pressure plates, making the operation of the two sets of pressure plates more stable and improving the correction effect on the lamp panel.

[0021] In summary, the present invention has the following main advantages:

[0022] 1. This utility model, by providing side plates, lead screws, a first limiting block, a support platform, a fixing plate, and a pressure plate, achieves the purpose of facilitating the correction of lamp panel warping. When the lamp panel needs to be corrected, first adjust the distance between the two sets of side plates to a suitable length according to the length of the lamp panel. Then, place the warped lamp panel above the fixing plate and the support platform. Subsequently, flip the pressure plate, which corrects the warped lamp panel and straightens both ends of the lamp panel. Then, rotate the limiting component, which engages above the pressure plate to prevent the pressure plate from shaking and causing correction failure.

[0023] 2. This utility model is equipped with an indicator plate, a second slider, a scale, and a slide groove. The indicator plate and the scale work together so that when the side plate moves, the indicator plate moves with it. The moving indicator plate moves to one side of the scale, allowing the distance the side plate moves to be observed. This allows for adjustments to different sizes and models of light panels, making the adjustments more accurate. The slide groove further limits the movement of the side plate. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a side view of the present invention;

[0026] Figure 3 This is a perspective view of the side plate of this utility model;

[0027] Figure 4 This is a perspective view of the base of this utility model;

[0028] Figure 5 This is a perspective view of the pressure plate of this utility model.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Base; 2. Side plate; 21. First limiting block; 22. Second limiting block; 3. Support platform; 4. Scale; 5. Pressure plate; 51. Protrusion; 52. Groove; 53. Connecting rod; 6. Blocking plate; 7. Slide groove; 8. Lead screw; 81. Handle; 9. Rotary groove; 10. Fixing plate; 11. Indicator plate. Detailed Implementation

[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0032] The embodiments of this utility model will be described below based on its overall structure.

[0033] Please see Figures 1-5 The system includes a base 1, a support platform 3 mounted on the top of the base 1, and side plates 2 movably mounted on both sides of the top of the base 1. Multiple sets of fixing plates 10 are fixed on one side of the side plates 2. The top of the support platform 3 and the top of the fixing plates 10 are on the same plane. Two sets of pressure plates 5 are movably mounted on the top of the side plates 2. The pressure plates 5 press the ends of the lamp panel to keep the lamp panel horizontal. A limiting component is movably mounted on the top of the side plates 2. The limiting component can limit the pressure plates 5 to prevent them from flipping. The limiting component is used to limit the pressure plates 5 to prevent them from moving. A lead screw 8 is movably mounted inside the base 1. A first limiting block 21 is sleeved on the outer wall of the lead screw 8 and is fixedly connected to the side plates 2.

[0034] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 and Figure 3 Indicator plates 11 are fixed on both sides of the side plate 2, and a scale 4 is provided on the top of the base 1. The indicator plates 11 can cooperate with the scale 4 to facilitate observation of the movement distance of the side plate 2, thereby enabling correction for lamp plates of different models and sizes.

[0035] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 and Figure 3 The bottom of the side plate 2 is fixed with a second limiting block 22, and the top of the base 1 is provided with a sliding groove 7 that matches the first limiting block 21 and the second limiting block 22. The second limiting block 22 can further limit the side plate 2, and the sliding groove 7 can conveniently limit the movement direction of the side plate 2, so that the side plate 2 can slide directionally above the base 1.

[0036] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 A handle 81 is fixed to the end of the lead screw 8, and the lead screw 8 is threadedly connected to the first limit block 21. The handle 81 allows personnel to easily rotate the lead screw 8.

[0037] For details regarding the above embodiments, please refer to [link / reference]. Figure 5 A groove 52 is provided on one side of the pressure plate 5, and a protrusion 51 is fixed on one side of the pressure plate 5. The cross-section of the protrusion 51 is semi-circular. By providing the groove 52 and the semi-circular cross-section of the protrusion 51, the contact area between the pressure plate 5 and the lamp plate can be reduced.

[0038] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 and Figure 3The limiting component includes a blocking plate 6 that is movably installed on the top of the side plate 2, and the blocking plate 6 is connected to the side plate 2 through a damping pivot. The limiting component can limit the pressure plate 5, so as to prevent the pressure plate 5 from flipping over when it is pressed on the lamp plate.

[0039] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 The top of the side panel 2 is provided with a slot 9, which allows the blocking plate 6 to be stored in a convenient way, preventing the blocking plate 6 from being exposed on the outside when not in use, thus avoiding the problem of inconvenience when placing the light panel.

[0040] For details regarding the above embodiments, please refer to [link / reference]. Figure 5 A connecting rod 53 is fixed between the two sets of pressure plates 5, and the two sets of pressure plates 5 are on the same plane. The connecting rod 53 can drive the other set of pressure plates 5 to flip when one set of pressure plates 5 flips, so that the two sets of pressure plates 5 flip at the same time. There is no need for personnel to flip the other set of pressure plates. The two sets of pressure plates 5 will work more stably and have a better correction effect on the lamp board.

[0041] In practical operation, this invention works as follows: First, adjust the distance between the side plates 2. Then, rotate a set of handles 81. Rotating the handles 81 will cause the lead screw 8 to rotate. According to the lead screw principle, the rotation of the lead screw 8 will cause the first limiting block 21 to slide on the inner wall of the slide groove 7. When the first limiting block 21 slides on the inner wall of the slide groove 7, it will cause the side plates 2 to move. The movement of the side plates 2 will cause the indicator plate 11 to move. Under the action of the indicator plate 11 and the scale 4, the position of the side plates 2 is adjusted. After the position of the side plates 2 is adjusted, The lamp panel is placed above the fixing plate 10 and the support platform 3. Then, the pressure plate 5 is flipped over, pressing one end of the lamp panel tightly. Then, the blocking plate 6 is rotated, and the bottom of the blocking plate 6 fits against the top of the pressure plate 5. Then, another set of pressure plates 5 is flipped over, and the pressure plates 5 are flipped over to clamp the other end of the lamp panel, so that the bottom of the lamp panel is on the same horizontal plane, achieving the purpose of correcting the lamp panel. After fixing, it is placed in the oven for baking. The oven temperature is 90 degrees (the product temperature can be adjusted according to different materials). After baking, the warped product is left to rest for 4-8 hours to correct and restore its flatness.

[0042] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A device for correcting warping of mini lamp panels, comprising a base (1), characterized in that: A support platform (3) is installed on the top of the base (1), and side plates (2) are movably installed on both sides of the top of the base (1). Multiple sets of fixing plates (10) are fixed on one side of the side plate (2), and two sets of pressure plates (5) are movably installed on the top of the side plate (2). A limiting component is movably installed above the side plate (2) to limit the pressure plate (5) and prevent the pressure plate (5) from moving. A lead screw (8) is movably installed inside the base (1), and a first limiting block (21) is sleeved on the outer wall of the lead screw (8), and the first limiting block (21) is fixedly connected to the side plate (2).

2. The device for correcting warping of mini lamp panels according to claim 1, characterized in that: Indicator plates (11) are fixed on both sides of the side plate (2), and a scale (4) is provided on the top of the base (1).

3. The device for correcting warping of mini lamp panels according to claim 1, characterized in that: The bottom of the side plate (2) is fixed with a second limiting block (22), and the top of the base (1) is provided with a sliding groove (7) that matches the first limiting block (21) and the second limiting block (22).

4. The device for correcting warping of mini lamp panels according to claim 3, characterized in that: The end of the lead screw (8) is fixed with a handle (81), and the lead screw (8) is threadedly connected to the first limiting block (21).

5. The device for correcting warping of mini lamp panels according to claim 1, characterized in that: The pressure plate (5) has a groove (52) on one side and a protrusion (51) fixed on one side, and the cross section of the protrusion (51) is semi-circular.

6. The device for correcting warping of mini lamp panels according to claim 1, characterized in that: The limiting assembly includes a blocking plate (6) movably mounted on the top of the side plate (2), and the blocking plate (6) is connected to the side plate (2) via a damping pivot.

7. A device for correcting warping of mini lamp panels according to claim 6, characterized in that: The top of the side plate (2) is provided with a rotating groove (9).

8. The device for correcting warping of mini lamp panels according to claim 1, characterized in that: A connecting rod (53) is fixed between the two sets of pressure plates (5), and the two sets of pressure plates (5) are on the same plane.