A special-shaped ferrule processing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI DELTA PRECISION TECHNOLOGY CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]本实用新型的目的在于提供一种异形套圈加工装置,以解决现有的无法兼容自动上下料以及依赖人工操作的问题
[0010] In the irregular ring processing device provided by this utility model, an irregular ring feeding assembly is installed on the feeding panel, and a receiving plate with a feeding position is installed on one side of the feeding panel. The receiving plate is located on the side of the feeding position, and a pusher cylinder seat is fixed on its side. A pusher cylinder is installed on the side of the pusher cylinder seat, and its piston rod passes through the pusher cylinder seat and is connected to a pusher head. A rotary shaft is rotatably connected to the other side of the feeding panel and has a grinding position. A rotating arm is fixed on the side of one end of the rotary shaft, and a gripper cylinder is installed on the side of the rotating arm near the feeding position. The piston rod of the gripper cylinder is connected to a material-retrieving gripper. A discharge cylinder bracket and a rotating assembly for driving the rotary shaft are also installed on one side of the feeding panel. A discharge cylinder is installed on the side of the discharge cylinder bracket, and its piston rod is connected to a discharge plate. Using the irregular ring processing device, automatic loading and unloading can be achieved, the material gripping is stable and does not require too much manpower, and the surface after grinding meets and exceeds the drawing requirements.
Smart Images

Figure CN224601247U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of irregular ring processing technology, and in particular to an irregular ring processing device. Background Technology
[0002] In the field of bearing ring manufacturing, automated grinding technology for cylindrical rings is relatively mature (e.g., 3MZ202, 144 series grinding machines). However, existing equipment has significant shortcomings for irregularly shaped, non-standard rings (such as double-eared designs or other non-circular structures). Among these, 1. Incompatible with automatic loading and unloading: Traditional feeding mechanisms rely on circular contour positioning. Irregularly shaped rings are prone to getting stuck or shifting in posture in the track, causing the robot arm to fail to grasp them. 2. Reliance on manual operation: Manual intervention is required for clamping, positioning and unloading, which poses safety hazards (such as accidental hand entry into the grinding area) and greatly increases the working time per piece; Therefore, there is an urgent need to design a new type of irregular ring processing device to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a non-standard ring processing device to solve the problems of existing devices being incompatible with automatic loading and unloading and relying on manual operation.
[0004] To solve the above-mentioned technical problems, this utility model provides a special-shaped ring processing device, including a feeding panel, on which a special-shaped ring feeding component is installed and a receiving plate is installed on one side and a feeding position is opened. The receiving plate is located on the side of the feeding position, and a pusher cylinder seat is fixed on its side. A pusher cylinder is installed on the side of the pusher cylinder seat, and its piston rod passes through the pusher cylinder seat and is connected to a pusher head. The other side of the feeding panel is rotatably connected to a rotary shaft and has a grinding position. A rotating arm is fixed to one side of the rotary shaft. A gripper cylinder is installed on the side of the rotating arm near the feeding position. The piston rod of the gripper cylinder is connected to a material-picking gripper. The feeding panel is also equipped with a discharge cylinder bracket and a rotating assembly that drives the rotary shaft to rotate. The discharge cylinder is installed on the side of the discharge cylinder bracket, and its piston rod is connected to the discharge plate.
[0005] As a further improvement to the above technical solution: Optionally, the rotating assembly includes a mounting base and a transmission arm. A first cylinder is mounted on the mounting base, and its piston rod is connected to a movable seat. A sliding groove is opened on the side of the movable seat. One end of the transmission arm is fixedly connected to the other end of the rotating shaft, and a lever is fixed to the side of its other end. The other end of the lever is located in the sliding groove and is slidably connected to it.
[0006] Optionally, the grinding position is diagonally opposite to the feeding position.
[0007] Optionally, a loading limit block and a unloading limit block are also installed on the other side of the loading panel. The loading limit block is located on the side of the loading position, and the unloading limit block is located on the side of the grinding position.
[0008] Optionally, an L-shaped mounting plate can be detachably fixed to one side of the feeding panel.
[0009] Optionally, a receiving plate is installed at the bottom of the other side of the feeding panel.
[0010] In the irregular ring processing device provided by this utility model, an irregular ring feeding assembly is installed on the feeding panel, and a receiving plate with a feeding position is installed on one side of the feeding panel. The receiving plate is located on the side of the feeding position, and a pusher cylinder seat is fixed on its side. A pusher cylinder is installed on the side of the pusher cylinder seat, and its piston rod passes through the pusher cylinder seat and is connected to a pusher head. A rotary shaft is rotatably connected to the other side of the feeding panel and has a grinding position. A rotating arm is fixed on the side of one end of the rotary shaft, and a gripper cylinder is installed on the side of the rotating arm near the feeding position. The piston rod of the gripper cylinder is connected to a material-retrieving gripper. A discharge cylinder bracket and a rotating assembly for driving the rotary shaft are also installed on one side of the feeding panel. A discharge cylinder is installed on the side of the discharge cylinder bracket, and its piston rod is connected to a discharge plate. Using the irregular ring processing device, automatic loading and unloading can be achieved, the material gripping is stable and does not require too much manpower, and the surface after grinding meets and exceeds the drawing requirements. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the irregular ferrule processing device provided by this utility model; Figure 2 This is a rear view of the irregular ring processing device provided by this utility model. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0014] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0015] This utility model provides a device for processing irregularly shaped rings, the structure of which is as follows: Figure 1 , Figure 2 As shown, the device includes a feeding panel 1, on which a shaped ring feeding assembly 2 is installed, and a receiving plate 3 is installed on one side of the feeding panel 1 with a feeding position 19. The first receiving plate 3 is located on the side of the feeding position 19, and a pusher cylinder seat 4 is fixed on its side. A pusher cylinder 6 is installed on the side of the pusher cylinder seat 4, and its piston rod passes through the pusher cylinder seat 4 and is connected to a pusher head 5. A rotary shaft 17 is rotatably connected to the other side of the feeding panel 1 and has a grinding position 21. A rotating arm 9 is fixed on the side of one end of the rotary shaft 17. A gripper cylinder 8 is installed on the side of the rotating arm 9 near the feeding position 19. The piston rod of the gripper cylinder 8 is connected to a material-retrieving gripper 7. A discharge cylinder bracket 13 and a rotating assembly for driving the rotary shaft 17 are also installed on one side of the feeding panel 1. A discharge cylinder 14 is installed on the side of the discharge cylinder bracket 13, and its piston rod is connected to a discharge plate 12. Using a special-shaped ring processing device, it is compatible with automatic loading and unloading, has stable material handling and does not require too much manpower, ensuring that the ground surface and the reference surface meet and exceed the drawing requirements.
[0016] Specifically, the rotating assembly includes a mounting base 15 and a transmission arm 16. A first cylinder 25 is mounted on the mounting base 15, and its piston rod is connected to a movable seat 22. A sliding groove 23 is opened on the side of the movable seat 22. One end of the transmission arm 16 is fixedly connected to the other end of the rotating shaft 17, and a lever 24 is fixedly attached to the side of its other end. The other end of the lever 24 is located in the sliding groove 23 and is slidably connected to it.
[0017] Furthermore, the grinding position 21 and the feeding position 19 are set diagonally opposite each other.
[0018] Furthermore, a loading limit block 10 and a unloading limit block 11 are also installed on the other side of the loading panel 1. The loading limit block 10 is located on the side of the loading position 19, and the unloading limit block 11 is located on the side of the grinding position 21.
[0019] Furthermore, an L-shaped mounting plate 20 can be detachably fixed to one side of the feeding panel 1.
[0020] Furthermore, a second receiving plate 18 is installed at the bottom of the other side of the feeding panel 1.
[0021] Operating procedures 1. Feeding: The irregularly shaped ring slides into the loading position 19 via the directional track of the irregularly shaped ring feeding assembly 2; 2. Material pushing and positioning: The pushing cylinder 6 pushes the pushing head 5 to move the collar into the material grabber 7; 3. Grabbing and transferring: The gripper cylinder 8 drives the material gripper 7 to grab the collar, and the rotating arm 9 rotates to the grinding position 21 under the drive of the rotating component; 4. Clamping and grinding: The rotating arm 9 feeds the ring into the pneumatic gripping device, which clamps the ring with its self-grinding claw and drives it to rotate, so that the grinding machine can perform grinding of the outer diameter, end face or groove. 5. Unloading: After grinding is completed, the pneumatic gripping device is released, and the unloading cylinder 14 pushes the unloading plate 12 to push the collar out laterally; 6. Material collection and recycling: The ring slides down along the unloading plate 12 to the second receiving plate 18, completing the collection.
[0022] Beneficial effects This invention ensures that the irregular ring is accurately positioned at the loading position 19 without jamming by using a dedicated slot track of the irregular ring feeding component 2 and the end face pressing design of the pusher head 5; the linear-to-rotary mechanism composed of cylinder 25, moving seat 22 and lever 24 drives the rotary shaft 17, which in turn drives the rotating arm 9 to smoothly transfer the ring to the grinding position 21, eliminating the safety hazards of manual operation; the self-grinding claw of the pneumatic gripping device holds the ring with micron-level runout accuracy, so that the grinding reference surface and the clamping reference surface are completely in contact, which greatly improves the workpiece shape and position accuracy; the coordinated design of the unloading plate 12 and the second receiving plate 18 realizes automatic unloading, forming a closed-loop production flow, and significantly improving the overall efficiency.
[0023] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.
Claims
1. A device for processing irregularly shaped rings, characterized in that, Includes a feeding panel (1), on which a shaped ring feeding assembly (2) is installed and a first receiving plate (3) is installed on one side and a feeding position (19) is opened. The first receiving plate (3) is located on the side of the feeding position (19), and a pusher cylinder seat (4) is fixed on its side. A pusher cylinder (6) is installed on the side of the pusher cylinder seat (4), and its piston rod passes through the pusher cylinder seat (4) and is connected to a pusher head (5). The other side of the feeding panel (1) is rotatably connected to a rotating shaft (17) and has a grinding position (21). A rotating arm (9) is fixed on one side of the rotating shaft (17). A gripper cylinder (8) is installed on one side of the rotating arm (9) near the feeding position (19). The piston rod of the gripper cylinder (8) is connected to a material-picking gripper (7). The feeding panel (1) is also equipped with a discharge cylinder bracket (13) and a rotating assembly that drives the rotary shaft (17) to rotate. The discharge cylinder bracket (13) is equipped with a discharge cylinder (14) on its side, and its piston rod is connected to the discharge plate (12).
2. The irregular ferrule processing device as described in claim 1, characterized in that, The rotating assembly includes a mounting base (15) and a transmission arm (16). A first cylinder (25) is mounted on the mounting base (15), and its piston rod is connected to a movable seat (22). A sliding groove (23) is opened on the side of the movable seat (22). One end of the transmission arm (16) is fixedly connected to the other end of the rotating shaft (17), and a lever (24) is fixed on the side of its other end. The other end of the lever (24) is located in the sliding groove (23) and is slidably connected to it.
3. The irregular ferrule processing device as described in claim 1, characterized in that, The grinding position (21) and the loading position (19) are diagonally arranged.
4. The irregular ferrule processing device as described in claim 1, characterized in that, On the other side of the loading panel (1), there is also a loading limit block (10) and a unloading limit block (11). The loading limit block (10) is located on the side of the loading position (19), and the unloading limit block (11) is located on the side of the grinding position (21).
5. The irregular ferrule processing device as described in claim 1, characterized in that, An L-shaped mounting plate (20) can also be detachably fixed on one side of the feeding panel (1).
6. The irregular ferrule processing device as described in claim 1, characterized in that, A second receiving plate (18) is installed at the bottom of the other side of the feeding panel (1).