A preheating device for polystyrene production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAN RUHAO NEW MATERIALS CO LTD
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-07
AI Technical Summary
针对现有技术中存在的问题,本实用新型提供了一种聚苯乙烯生产用预加热装置,以解决背景技术中提到的现有的聚苯乙烯生产用预加热装置在使用过程中,无法方便地完成对聚苯乙烯的粉碎收集的技术问题
1、粉碎组件由过滤板和粉碎箱组成,其中粉碎箱内设有驱动轴和粉碎刀,驱动轴通过啮合齿轮相连接,这种设计具有显著的技术优势,首先,该粉碎组件采用双轴驱动设计,通过啮合齿轮实现两个驱动轴的同步运转,大幅提高了粉碎效率。
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Figure CN224602049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of preheating devices, and more specifically, to a preheating device for polystyrene production. Background Technology
[0002] In existing technologies, the preheating devices used in polystyrene production cannot easily complete the crushing and collection process of polystyrene during use. This problem seriously restricts production efficiency. Specifically, when the debris and particles generated during the preheating process of polystyrene raw materials need to be recycled, the existing devices lack an effective collection mechanism, resulting in a large amount of valuable materials being wasted.
[0003] During use, the existing device cannot easily disconnect the fixed relationship between the collection box and the filter plate. When cleaning, maintenance or replacement of parts is required, the operator faces a cumbersome disassembly procedure.
[0004] Regarding the core components of the equipment, existing devices cannot easily complete the fixing process between the collection box and the filter plate during use. This technical problem mainly lies in the unreasonable design of the connection mechanism. Traditional fixing methods often use bolt connections or snap-fit structures, which are prone to deformation or loosening under high temperature and high pressure working environments. Utility Model Content
[0005] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a preheating device for polystyrene production, so as to solve the technical problem mentioned in the background art that the existing preheating devices for polystyrene production cannot easily complete the crushing and collection of polystyrene during use.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a preheating device for polystyrene production, comprising a collection box, on which a crushing assembly is provided, the crushing assembly comprising a filter plate and a crushing chamber, the filter plate being slidably connected to the collection box, the crushing chamber being disposed on the collection box, a drive shaft being rotatably connected in the crushing chamber, two drive shafts being provided, a crushing blade being mounted on the drive shaft, a meshing gear being connected to one end of the drive shaft, a splitting assembly being provided between the collection box and the filter plate, the splitting assembly comprising a fixing rod and a fixing sleeve, the fixing rod being fixedly installed on the collection box, the fixing sleeve being detachably disposed at one end of the fixing rod, one end of the fixing sleeve being tightly attached to the filter plate, and a moving ring being slidably connected to the fixing sleeve.
[0007] The present invention is further configured such that a first motor is installed on the collection box, the output end of the first motor is connected to a rotating shaft, a rotating blade is installed on the rotating shaft, and the rotating blade is in close contact with one end of the filter plate. The cooperation of the various components facilitates the completion of the rotation process of the rotating blade.
[0008] The present invention is further configured such that a second motor is installed on the collection box, the output end of the second motor is connected to one of the drive shaft boxes, an inclined bucket is connected between the crushing box and the collection box, a sliding box is slidably connected to the bottom of the collection box, a placement cylinder is installed in the sliding box, and an electric heating wire is sleeved on the outside of the placement cylinder. The cooperation of each component facilitates the completion of the heating process of the material.
[0009] The present invention is further configured such that a first spring is connected between the movable ring and the fixed sleeve, and a movable rod is installed on the movable ring, so that the compression process of the first spring is facilitated by the cooperation of the various components.
[0010] The present invention is further configured such that an abutment plate is installed on the moving rod, thereby facilitating the completion of the moving rod's movement process.
[0011] The present invention is further configured such that a fixing component is provided on the fixing sleeve, the fixing component includes a rotating ring and a rotating sleeve, the rotating ring is rotatably connected to the fixing sleeve, the rotating sleeve is connected to the rotating ring, and the rotating sleeve is provided with an unlocking groove. The cooperation of each component facilitates the completion of the rotation process of the rotating sleeve.
[0012] The present invention is further configured such that a fixing plate is installed on the fixing sleeve, a third spring is connected between the fixing plate and the rotating ring, one end of the moving rod is inserted into the rotating ring, the abutting plate is in close contact with the rotating ring, and an abutting block is slidably connected on the fixing sleeve. The cooperation of each component facilitates the completion of the compression process of the third spring.
[0013] The present invention is further configured such that a second spring is connected between the abutting block and the fixed sleeve, one end of the abutting block is adapted to the unlocking groove, and an insertion groove is provided on the fixed rod, which is adapted to the abutting block. The cooperation of the various components facilitates the completion of the compression process of the second spring.
[0014] (III) Beneficial Effects Compared with the prior art, this utility model provides a preheating device for polystyrene production, which has the following beneficial effects: 1. The crushing assembly consists of a filter plate and a crushing box. The crushing box contains a drive shaft and crushing blades. The drive shaft is connected by meshing gears. This design has significant technical advantages. First, the crushing assembly adopts a dual-shaft drive design, which realizes the synchronous operation of the two drive shafts through meshing gears, greatly improving the crushing efficiency.
[0015] 2. The disassembly assembly uses a combination of a fixed rod and a fixed sleeve to achieve a reliable connection between the collection box and the filter plate. The design of the fixed sleeve being detachably located at one end of the fixed rod allows the entire device to maintain structural stability while being flexible in assembly and disassembly, greatly improving the convenience of equipment maintenance.
[0016] 3. The fixing component adopts a rotating connection method, and the locking and unlocking functions are achieved by the rotational movement between the rotating ring and the fixing sleeve. This design avoids the tedious operation of repeated tightening and loosening required by traditional bolt connections, greatly improving the efficiency of fixing and disassembly. The cooperation design between the unlocking groove on the rotating sleeve and the abutment block constitutes a sophisticated mechanical linkage system. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a preheating device for polystyrene production according to the present invention; Figure 2 This is a cross-sectional view of the structure of this utility model; Figure 3 This is a cross-sectional side view of the structure of this utility model; Figure 4 This is a cross-sectional view of the detachable components in this utility model; Figure 5 This is a schematic diagram of the fixing component in this utility model; Figure 6 This is a cross-sectional view of the fixing component in this utility model.
[0018] In the diagram: 1. Collection box; 2. Filter plate; 3. Crushing box; 4. Drive shaft; 5. Crushing blade; 6. Meshing gear; 7. Fixing rod; 8. Fixing sleeve; 9. Moving ring; 10. Rotating shaft; 11. Rotating blade; 12. Placement cylinder; 13. Heating wire; 14. Second motor; 15. Inclined bucket; 16. Sliding box; 17. First motor; 18. First spring; 19. Moving rod; 20. Abutment plate; 21. Rotating ring; 22. Rotating sleeve; 23. Unlocking slot; 24. Fixing plate; 25. Third spring; 26. Abutment block; 27. Second spring; 28. Insertion slot. Detailed Implementation
[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0020] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0021] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0022] Please see Figures 1-6 A preheating device for polystyrene production includes a collection box 1, on which a crushing assembly is provided. The crushing assembly includes a filter plate 2 and a crushing chamber 3. The filter plate 2 is slidably connected to the collection box 1, and the crushing chamber 3 is disposed on the collection box 1. A drive shaft 4 is rotatably connected in the crushing chamber 3. Two drive shafts 4 are provided. A crushing blade 5 is installed on the drive shaft 4. A meshing gear 6 is connected to one end of the drive shaft 4. A splitting assembly is provided between the collection box 1 and the filter plate 2. The splitting assembly includes a fixing rod 7 and a fixing sleeve 8. The fixing rod 7 is fixedly installed on the collection box 1, and the fixing sleeve 8 is detachably disposed on one end of the fixing rod 7. One end of the fixing sleeve 8 is tightly attached to the filter plate 2, and a moving ring 9 is slidably connected to the fixing sleeve 8.
[0023] A first motor 17 is installed on the collection box 1. The output end of the first motor 17 is connected to a rotating shaft 10. A rotating blade 11 is installed on the rotating shaft 10. The rotating blade 11 is in close contact with one end of the filter plate 2.
[0024] A second motor 14 is installed on the collection box 1. The output end of the second motor 14 is connected to one of the drive shafts 4. An inclined bucket 15 is connected between the crushing box 3 and the collection box 1. A sliding box 16 is slidably connected to the bottom of the collection box 1. A placement cylinder 12 is installed in the sliding box 16. An electric heating wire 13 is sleeved on the outside of the placement cylinder 12.
[0025] A first spring 18 is provided between the moving ring 9 and the fixed sleeve 8, and a moving rod 19 is installed on the moving ring 9.
[0026] An abutment plate 20 is installed on the movable rod 19.
[0027] In this embodiment, material is injected into the crushing chamber 3. The second motor 14 is started, causing the drive shaft 4 at the output end to rotate, which in turn drives the meshing gear 6 to rotate, thereby rotating the crushing blade 5. This completes the crushing of the material. The crushed material falls along the inclined hopper 15 into the collection box 1. The first motor 17 is started, causing the rotating shaft 10 to rotate, which in turn rotates the rotating blade 11. This causes the material falling onto the filter plate 2 to be agitated. During this agitation, some of the material flows along the filter plate... The filter plate 2 falls into the placement cylinder 12 in the sliding box 16, and the material is preheated by the heating wire 13. Then the sliding box 16 is slid out along the collection box 1. When the filter plate 2 needs to be removed after a period of use, the moving ring 9 is slid off along the fixed sleeve 8. During the sliding movement, the first spring 18 is compressed. When the moving ring 9 moves, the moving rod 19 is moved, thereby removing one end of the moving rod 19 from the rotating ring 21 and releasing the fixing of the rotating ring 21.
[0028] Please see Figure 4-6 As an embodiment of a preheating device for polystyrene production with a fixed component: a fixed component is provided on the fixed sleeve 8. The fixed component includes a rotating ring 21 and a rotating sleeve 22. The rotating ring 21 is rotatably connected to the fixed sleeve 8, and the rotating sleeve 22 is connected to the rotating ring 21. An unlocking groove 23 is provided on the rotating sleeve 22.
[0029] A fixing plate 24 is installed on the fixing sleeve 8. A third spring 25 is connected between the fixing plate 24 and the rotating ring 21. One end of the moving rod 19 is inserted into the rotating ring 21. The abutting plate 20 is in close contact with the rotating ring 21. An abutting block 26 is slidably connected on the fixing sleeve 8.
[0030] A second spring 27 is provided between the abutment block 26 and the fixed sleeve 8. One end of the abutment block 26 is adapted to the unlocking groove 23. An insertion groove 28 is provided on the fixed rod 7, and the insertion groove 28 is adapted to the abutment block 26.
[0031] More specifically, the rotating ring 21 is then rotated along the fixed sleeve 8. During rotation, the third spring 25 between the rotating ring 21 and the fixed plate 24 is compressed. As the rotating ring 21 rotates, the rotating sleeve 22 at one end of the rotating ring 21 rotates. During rotation, the unlocking groove 23 is moved, so that the unlocking groove 23 abuts the abutting block 26, thereby causing the abutting block 26 to slide along the fixed sleeve 8. During the movement, the second spring 27 between the abutting block 26 and the fixed sleeve 8 is stretched, so that one end of the abutting block 26 is removed from the insertion groove 28 of the fixed rod 7, thereby releasing the fixation of the fixed rod 7. Then, the fixed sleeve 8 is slid out along the fixed rod 7, and the filter plate 2 can be removed from the fixed rod 7 for cleaning or replacement.
[0032] In summary, during the use or operation of the entire equipment: material is injected into the crushing chamber 3. Starting the second motor 14 rotates the drive shaft 4 at the output end, which in turn rotates the meshing gear 6, thereby rotating the crushing blades 5, thus crushing the material. The crushed material falls along the inclined hopper 15 into the collection box 1. Starting the first motor 17 rotates the rotating shaft 10, which in turn rotates the rotating blades 11, causing the material falling onto the filter plate 2 to be agitated. During this agitation, some of the material... The material falls along the filter plate 2 into the placement cylinder 12 in the sliding box 16, and is preheated by the heating wire 13. Then, the sliding box 16 is slid out along the collection box 1. After the filter plate 2 has been used for a period of time, when it needs to be removed, the moving ring 9 is slid off along the fixed sleeve 8. During the sliding movement, the first spring 18 is compressed. When the moving ring 9 moves, the moving rod 19 is moved, thereby removing one end of the moving rod 19 from the rotating ring 21 and releasing the fixing of the rotating ring 21.
[0033] Next, the rotating ring 21 is rotated along the fixed sleeve 8. During rotation, the third spring 25 between the rotating ring 21 and the fixed plate 24 is compressed. As the rotating ring 21 rotates, the rotating sleeve 22 at one end of the rotating ring 21 is also rotated. During rotation, the unlocking groove 23 is moved, so that the unlocking groove 23 abuts the abutting block 26, thereby causing the abutting block 26 to slide along the fixed sleeve 8. During the movement, the second spring 27 between the abutting block 26 and the fixed sleeve 8 is stretched, so that one end of the abutting block 26 is removed from the insertion groove 28 of the fixed rod 7, thereby releasing the fixation of the fixed rod 7. Then, the fixed sleeve 8 is slid out along the fixed rod 7, and the filter plate 2 can be removed from the fixed rod 7 for cleaning or replacement.
[0034] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A preheating device for polystyrene production, comprising a collection box (1), characterized in that: The collection box (1) is provided with a crushing component, which includes a filter plate (2) and a crushing box (3). The filter plate (2) is slidably connected to the collection box (1). The crushing box (3) is set on the collection box (1). A drive shaft (4) is rotatably connected in the crushing box (3). There are two drive shafts (4). A crushing blade (5) is installed on the drive shaft (4). A meshing gear (6) is connected to one end of the drive shaft (4). A splitting component is provided between the collection box (1) and the filter plate (2). The splitting component includes a fixing rod (7) and a fixing sleeve (8). The fixing rod (7) is fixedly installed on the collection box (1). The fixing sleeve (8) is detachably set at one end of the fixing rod (7). One end of the fixing sleeve (8) is in close contact with the filter plate (2). A moving ring (9) is slidably connected on the fixing sleeve (8).
2. The preheating device for polystyrene production according to claim 1, characterized in that: The collection box (1) is equipped with a first motor (17), and the output end of the first motor (17) is connected to a rotating shaft (10). A rotating blade (11) is installed on the rotating shaft (10), and the rotating blade (11) is in close contact with one end of the filter plate (2).
3. The preheating device for polystyrene production according to claim 2, characterized in that: A second motor (14) is installed on the collection box (1). The output end of the second motor (14) is connected to one of the drive shafts (4). An inclined bucket (15) is connected between the crushing box (3) and the collection box (1). A sliding box (16) is slidably connected to the bottom of the collection box (1). A placement cylinder (12) is installed in the sliding box (16). An electric heating wire (13) is sleeved on the outside of the placement cylinder (12).
4. A preheating device for polystyrene production according to claim 3, characterized in that: A first spring (18) is provided between the moving ring (9) and the fixed sleeve (8), and a moving rod (19) is installed on the moving ring (9).
5. A preheating device for polystyrene production according to claim 4, characterized in that: An abutment plate (20) is installed on the movable rod (19).
6. A preheating device for polystyrene production according to claim 5, characterized in that: The fixing sleeve (8) is provided with a fixing component, which includes a rotating ring (21) and a rotating sleeve (22). The rotating ring (21) is rotatably connected to the fixing sleeve (8), and the rotating sleeve (22) is connected to the rotating ring (21). The rotating sleeve (22) is provided with an unlocking groove (23).
7. A preheating device for polystyrene production according to claim 6, characterized in that: A fixing plate (24) is installed on the fixing sleeve (8), a third spring (25) is connected between the fixing plate (24) and the rotating ring (21), one end of the moving rod (19) is inserted into the rotating ring (21), the abutting plate (20) is in close contact with the rotating ring (21), and an abutting block (26) is slidably connected on the fixing sleeve (8).
8. A preheating device for polystyrene production according to claim 7, characterized in that: A second spring (27) is provided between the abutment block (26) and the fixing sleeve (8). One end of the abutment block (26) is adapted to the unlocking groove (23). An insertion groove (28) is provided on the fixing rod (7), and the insertion groove (28) is adapted to the abutment block (26).