A rotary device for linear optical axis heat treatment processing

Abstract

The utility model relates to processing device technical field, concretely is a kind of rotary device for linear optical axis heat treatment processing, including installation base plate;The utility model is moved transversely on the base surface of installation base plate by drive wheel, while the sliding base of position adjusting assembly is moved transversely on the inner wall of slide rail through limiting sliding slot, when sliding base is moved transversely, electric signal is generated to controller through wire conduction of distance measuring sensor, to make controller display displacement distance data;Through the adhesion of conical sliding block and conical fixed block on the outer wall of optical shaft piece, and conical sliding block and conical fixed block are fixed on the outer wall of optical shaft piece through limiting ball adhesion and fixed, and conical sliding block and conical fixed block are elastically connected through limiting spring between, optical shaft piece is elastically fixed, and optical shaft piece is connected through ball between conical sliding block and conical fixed block respectively, and the contact surface is small to reduce abrasion.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, specifically a rotary device for heat treatment processing of linear optical axes. Background Technology

[0002] The linear optical axis heat treatment rotary device is a special equipment that drives the linear optical axis to rotate at a uniform speed during the heat treatment process, ensuring uniform heating and cooling of the workpiece, reducing deformation or performance differences caused by temperature gradients, thereby improving the quality of heat treatment (such as hardness consistency, residual stress control, etc.). It is often used in quenching, tempering and other processes that require all-round uniform treatment. Existing rotary devices for heat treatment of linear optical axes have fixed clamping structures. When dealing with linear optical axes of different lengths, they cannot clamp the linear optical axes well. In particular, when processing shorter linear optical axes, the unstable fixation will affect the heat treatment effect. At the same time, the rotational resistance of the rotary devices for heat treatment of linear optical axes is too large (such as bearing friction), which will lead to wear of the contact surface after long-term use.

[0003] Therefore, a rotary device for heat treatment of linear optical axes is needed to improve the above problems. Utility Model Content

[0004] To address the problem that rotary devices used for heat treatment of linear optical axes cannot effectively clamp linear optical axes of varying lengths, especially when processing shorter linear optical axes where instability can affect the heat treatment effect, this invention provides a rotary device for heat treatment of linear optical axes to solve the aforementioned problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A rotary device for heat treatment of linear optical axes includes a mounting base plate, a controller mounted on the base surface of the mounting base plate, a positioning plate mounted on the opposite outer wall of the mounting base plate, a slide rail mounted on the opposite inner wall of the positioning plate, a position adjustment component mounted on the outer wall of the slide rail, and a rotary clamping component mounted on the outer wall of the position adjustment component. The position adjustment assembly includes a sliding base and a distance sensor. A limiting groove is formed on the opposite outer wall of the sliding base. A slide rail is slidably connected to the inner wall of the limiting groove. A drive motor is mounted on the inner wall of the sliding base. A gearbox is mounted on the drive end of the drive motor. A rotating shaft is mounted on the output end of the gearbox. A drive wheel is mounted on the opposite outer wall of the rotating shaft. The drive wheel is located on the side wall of the slide rail and is attached to the base surface of the mounting plate. Two sets of distance sensors are provided and are located on the inner wall of the positioning plate, with the distance sensor located on one side of the sliding base.

[0006] As a preferred embodiment of this utility model, the rotating clamping assembly includes a mounting base, which is mounted on the base surface of the sliding base. A servo motor is mounted on the outer wall of the mounting base, and a rotating rod is mounted on the drive shaft of the servo motor. A push roller is mounted on one end of the rotating rod.

[0007] As a preferred embodiment of this utility model, an optical shaft is slidably connected to the outer wall of the pushing roller, a rotary motor is installed on the side wall of the mounting base, a rotary drum is installed on the drive shaft of the rotary motor, and an optical shaft is connected to the outer wall of the rotary drum.

[0008] As a preferred embodiment of this utility model, an electrically controlled cylinder is rotatably connected to the outer wall of the mounting base, wherein two sets of electrically controlled cylinders are provided and are respectively located on opposite outer walls of the mounting base, and one end of the electrically controlled cylinder is rotatably connected to a mounting plate.

[0009] As a preferred embodiment of this utility model, a fixing rod is installed on the outer wall of the mounting plate, a conical fixing block is installed on the outer wall of the fixing rod, a limit spring is installed on the inner wall of the conical fixing block, and a conical sliding block is installed at one end of the limit spring.

[0010] As a preferred embodiment of this utility model, the conical sliding block is slidably connected to the outer wall of the fixed rod, and the outer walls of the conical sliding block and the conical fixed block are provided with limiting balls in an annular arrangement, with one end of the limiting ball attached to the outer wall of the optical shaft component.

[0011] As a preferred embodiment of this utility model, a rotating motor is installed on the outer wall of the mounting plate, a rotating drum is installed on the drive shaft of the rotating motor, an optical shaft is connected to the outer wall of the rotating drum, and the rotating drum is located directly above the rotating drum.

[0012] As a preferred embodiment of this utility model, the controller is electrically connected to a ranging sensor, a drive motor, a servo motor, a rotary motor, an electric cylinder, and a rotating motor via wires.

[0013] Compared with the prior art, this utility model can adjust the position of the fixed structure by setting a position adjustment component in the rotary device for heat treatment of linear optical shafts to suit optical shaft parts of different lengths. The drive wheel moves laterally on the base surface of the mounting plate, while the sliding base of the position adjustment component moves laterally on the inner wall of the slide rail through the limiting groove. When the sliding base moves laterally, the distance sensor detects the distance data between the sliding base and the distance sensor in real time, and the distance sensor generates an electrical signal that is transmitted to the controller through the wire. The controller displays the displacement distance data. When the appropriate position is reached, the operator turns off the controller switch, thus solving the problem that when dealing with linear optical shafts of different lengths, it is not possible to clamp the linear optical shaft well, especially when processing shorter linear optical shafts, the unstable fixation will affect the heat treatment effect.

[0014] This invention achieves elastic clamping of the optical shaft component by setting a rotary clamping assembly in the rotary device for heat treatment of linear optical shafts, reducing wear on the contact surface. The controller controls the operation of the electric cylinder, causing one end of the electric cylinder to pull the mounting plate downwards. This causes the mounting plate to move the fixing rod downwards, which in turn moves the conical sliding block and the conical fixing block downwards simultaneously. This allows the conical sliding block and the conical fixing block to fit against the outer wall of the optical shaft component. The conical sliding block and the conical fixing block are fixed to the outer wall of the optical shaft component by limiting ball bearings, and are elastically connected by limiting springs. This elastically fixes the optical shaft component, and the connection between the optical shaft component and the conical sliding block and the conical fixing block by ball bearings reduces the contact surface and wear. This solves the problem of excessive rotational resistance (such as bearing friction) in the rotary device for heat treatment of linear optical shafts, which leads to wear on the contact surface after prolonged use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rotating clamping assembly structure of this utility model; Figure 3 This is a schematic diagram of the position adjustment component structure of this utility model; Figure 4 This is a schematic diagram of the fixing rod structure of this utility model; Figure 5 This utility model Figure 4 An enlarged schematic diagram of the structure at point A.

[0016] In the diagram: 1. Mounting base plate; 2. Controller; 3. Positioning plate; 4. Slide rail; 5. Position adjustment assembly; 501. Sliding base; 502. Distance sensor; 503. Limiting slide groove; 504. Drive motor; 505. Gearbox; 506. Rotating shaft; 507. Drive wheel; 6. Rotary clamping assembly; 601. Mounting base; 602. Servo motor; 603. Rotating rod; 604. Push roller; 605. Optical shaft; 606. Rotary motor; 607. Rotating roller; 608. Electric cylinder; 609. Mounting plate; 610. Fixing rod; 611. Conical fixing block; 612. Limiting spring; 613. Conical sliding block; 614. Limiting ball; 615. Rotary motor; 616. Rotating roller. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Example: Please refer to Figure 1-5 The rotary device for heat treatment of linear optical axis shown includes a mounting base plate 1, a controller 2 mounted on the base surface of the mounting base plate 1, a positioning plate 3 mounted on the opposite outer wall of the mounting base plate 1, a slide rail 4 mounted on the opposite inner wall of the positioning plate 3, a position adjustment component 5 mounted on the outer wall of the slide rail 4, and a rotary clamping component 6 mounted on the outer wall of the position adjustment component 5. In this embodiment, specific references Figure 1 , Figure 2 and Figure 3 The position adjustment component 5 includes a sliding base 501 and a ranging sensor 502. A limiting groove 503 is formed on the outer wall of the sliding base 501. A slide rail 4 is slidably connected to the inner wall of the limiting groove 503. A drive motor 504 is installed on the inner wall of the sliding base 501. A gearbox 505 is installed at the drive end of the drive motor 504. A rotating shaft 506 is installed at the output end of the gearbox 505. A drive wheel 507 is installed on the outer wall of the rotating shaft 506. The drive wheel 507 is located on the side wall of the slide rail 4 and is attached to the base surface of the mounting base plate 1. Two sets of ranging sensors 502 are provided and are located on the inner wall of the positioning plate 3 respectively. The ranging sensor 502 is located on one side of the sliding base 501.

[0019] In this embodiment, specific references Figure 1 , Figure 2 , Figure 4 and Figure 5The rotary clamping assembly 6 includes a mounting base 601, which is mounted on the base surface of a sliding base 501. A servo motor 602 is mounted on the outer wall of the mounting base 601. A rotating rod 603 is mounted on the drive shaft of the servo motor 602. A push roller 604 is mounted on one end of the rotating rod 603. A light shaft 605 is slidably connected to the outer wall of the push roller 604. A rotary motor 606 is mounted on the side wall of the mounting base 601. A rotary roller 607 is mounted on the drive shaft of the rotary motor 606. A light shaft 605 is connected to the outer wall of the rotary roller 607. An electrically controlled cylinder 608 is rotatably connected to the outer wall of the mounting base 601. Two sets of electrically controlled cylinders 608 are provided and located on opposite outer walls of the mounting base 601. One end of each electrically controlled cylinder 608 is rotatably connected to a light shaft 605. Mounting plate 609 has a fixing rod 610 mounted on its outer wall. A conical fixing block 611 is mounted on the outer wall of the fixing rod 610. A limit spring 612 is mounted on the inner wall of the conical fixing block 611, and a conical sliding block 613 is mounted on one end of the limit spring 612. The conical sliding block 613 is slidably connected to the outer wall of the fixing rod 610. Limiting balls 614 are arranged in a ring on the outer walls of the conical sliding block 613 and the conical fixing block 611. One end of the limiting balls 614 is attached to the outer wall of the optical shaft 605. A rotating motor 615 is mounted on the outer wall of the mounting plate 609. A rotating roller 616 is mounted on the drive shaft of the rotating motor 615. The optical shaft 605 is connected to the outer wall of the rotating roller 616. The rotating roller 616 is located directly above the rotating roller 607.

[0020] The controller 2 is electrically connected to the ranging sensor 502, drive motor 504, servo motor 602, rotary motor 606, electric cylinder 608, and rotary motor 615 via wires, thereby energizing the device and enabling the controller 2 to control the operation of the ranging sensor 502, drive motor 504, servo motor 602, rotary motor 606, electric cylinder 608, and rotary motor 615.

[0021] In this scheme, the rotary device for linear optical axis heat treatment operates by turning on the controller 2, which controls the drive motor 504 to run. When the drive motor 504 runs, it drives the gearbox 505. The gearbox 505 is mounted on the drive end of the drive motor 504, and a rotating shaft 506 is mounted on the output end of the gearbox 505. A drive wheel 507 is mounted on the opposite outer wall of the rotating shaft 506. The drive wheel 507 is located on the side wall of the slide rail 4, and its contact with the base surface of the mounting plate 1 causes the output end of the gearbox 505 to drive the rotating shaft 506 to rotate. This, in turn, causes the rotating shaft 506 to drive the drive wheel 507 to rotate, thus allowing the drive wheel 507 to move laterally on the base surface of the mounting plate 1. The sliding base 501 of the adjustment component 5 moves laterally on the inner wall of the slide rail 4 via the limiting slide groove 503. Two sets of distance sensors 502 are set and located on the inner wall of the positioning plate 3 respectively. The distance sensor 502 is located on one side of the sliding base 501. When the sliding base 501 moves laterally, the distance sensor 502 will detect the distance data between itself and the sliding base 501 in real time. The distance sensor 502 generates an electrical signal, which is transmitted to the controller 2 through the wire. The controller 2 displays the displacement distance data. When the appropriate position is reached, the operator turns off the switch of the controller 2. This solves the problem that when facing linear optical axes of different lengths, it is not possible to clamp the linear optical axes well, especially when processing shorter linear optical axes, the unstable fixation will affect the heat treatment effect. An electrically controlled cylinder 608 is rotatably connected to the outer wall of the mounting base 601. Two sets of the electrically controlled cylinder 608 are located on opposite outer walls of the mounting base 601. One end of each cylinder is rotatably connected to a mounting plate 609. A fixing rod 610 is mounted on the outer wall of the mounting plate 609. A conical fixing block 611 is mounted on the outer wall of the fixing rod 610. A limit spring 612 is mounted on the inner wall of the conical fixing block 611, and a conical sliding block 613 is mounted on one end of the limit spring 612. The conical sliding block 613 is slidably connected to the outer wall of the fixing rod 610. Limiting balls 614 are arranged in a ring on the outer walls of the conical sliding block 613 and the conical fixing block 611. When one end of the limiting ball 614 is in contact with the outer wall of the optical shaft 605, the switch of the controller 2 is turned on, causing the controller 2 to control the electrically controlled cylinder 608 to operate. Pulling one end of 08 to move the mounting plate 609 downward will cause the mounting plate 609 to move the fixing rod 610 downward. The fixing rod 610 will move the conical sliding block 613 and the conical fixing block 611 downward simultaneously, so that the conical sliding block 613 and the conical fixing block 611 are attached to the outer wall of the optical shaft component 605. The conical sliding block 613 and the conical fixing block 611 are fixed to the outer wall of the optical shaft component 605 by limiting ball bearings 614. The conical sliding block 613 and the conical fixing block 611 are elastically connected by limiting springs 612, which elastically fixes the optical shaft component 605. The optical shaft component 605 is connected to the conical sliding block 613 and the conical fixing block 611 by ball bearings. The small contact surface reduces wear, thereby solving the problem of excessive rotational resistance (such as bearing friction) of the rotary device for heat treatment of linear optical shafts, which will cause wear on the contact surface after long-term use. A rotating drum 607 is mounted on the drive shaft of a rotating motor 606. A light shaft component 605 is connected to the outer wall of the rotating drum 607. A rotating motor 615 is mounted on the outer wall of a mounting plate 609. A rotating drum 616 is mounted on the drive shaft of the rotating motor 615. A light shaft component 605 is connected to the outer wall of the rotating drum 616. The rotating drum 616 is located directly above the rotating drum 607. When the switch of the controller 2 is turned on, the controller 2 will control the rotating motors 606 and 615 to operate. The rotating motor 606 drives the rotating drum 607 to rotate the light shaft component 605. At the same time, the rotating motor 615 drives the rotating drum 616 to rotate the light shaft component 605, so that the light shaft component 605 rotates. Meanwhile, the servo motor 602 pushes the light shaft component 605 to move via the push roller 604 for heat treatment processing.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rotating device for heat treatment of linear optical axes, comprising a mounting base plate (1), characterized in that: A controller (2) is installed on the base surface of the mounting base plate (1). A positioning plate (3) is installed on the opposite outer wall of the mounting base plate (1). A slide rail (4) is installed on the opposite inner wall of the positioning plate (3). A position adjustment component (5) is installed on the outer wall of the slide rail (4). A rotary clamping component (6) is installed on the outer wall of the position adjustment component (5). The position adjustment assembly (5) includes a sliding base (501) and a distance sensor (502). A limiting groove (503) is provided on the outer wall of the sliding base (501) opposite to the sliding base (501). A slide rail (4) is slidably connected to the inner wall of the limiting groove (503). A drive motor (504) is installed on the inner wall of the sliding base (501). A gearbox (505) is installed at the drive end of the drive motor (504). A rotating shaft (506) is installed at the output end of the gearbox (505). A drive wheel (507) is installed on the outer wall opposite to the rotating shaft (506). The drive wheel (507) is located on the side wall of the slide rail (4) and is attached to the base surface of the mounting base plate (1). Two sets of distance sensors (502) are provided and are located on the inner wall of the positioning plate (3), wherein the distance sensor (502) is located on one side of the sliding base (501).

2. The rotary device for heat treatment of linear optical axes according to claim 1, characterized in that: The rotating clamping assembly (6) includes a mounting base (601), which is mounted on the base surface of the sliding base (501). A servo motor (602) is mounted on the outer wall of the mounting base (601), and a rotating rod (603) is mounted on the drive shaft of the servo motor (602). A push roller (604) is mounted on one end of the rotating rod (603).

3. The rotary device for heat treatment of linear optical axes according to claim 2, characterized in that: A light shaft component (605) is slidably connected to the outer wall of the push roller (604), a rotary motor (606) is installed on the side wall of the mounting base (601), a rotary drum (607) is installed on the drive shaft of the rotary motor (606), and a light shaft component (605) is connected to the outer wall of the rotary drum (607).

4. The rotary device for heat treatment of linear optical axes according to claim 3, characterized in that: An electric control cylinder (608) is rotatably connected to the outer wall of the mounting base (601). Two sets of electric control cylinders (608) are provided and are located on opposite outer walls of the mounting base (601). One end of the electric control cylinder (608) is rotatably connected to a mounting plate (609).

5. The rotary device for heat treatment of linear optical axes according to claim 4, characterized in that: A fixing rod (610) is installed on the outer wall of the mounting plate (609), a conical fixing block (611) is installed on the outer wall of the fixing rod (610), a limit spring (612) is installed on the inner wall of the conical fixing block (611), and a conical sliding block (613) is installed at one end of the limit spring (612).

6. The rotary device for heat treatment of linear optical axes according to claim 5, characterized in that: The conical sliding block (613) is slidably connected to the outer wall of the fixed rod (610). Limiting balls (614) are arranged in a ring on the outer walls of the conical sliding block (613) and the conical fixed block (611). One end of the limiting ball (614) is attached to the outer wall of the optical shaft (605).

7. The rotary device for heat treatment of linear optical axes according to claim 6, characterized in that: A rotating motor (615) is installed on the outer wall of the mounting plate (609). A rotating roller (616) is installed on the drive shaft of the rotating motor (615). An optical shaft (605) is connected to the outer wall of the rotating roller (616). The rotating roller (616) is located directly above the rotating roller (607).

8. The rotary device for heat treatment of linear optical axes according to claim 7, characterized in that: The controller (2) is connected to a ranging sensor (502), a drive motor (504), a servo motor (602), a rotary motor (606), an electric cylinder (608), and a rotating motor (615) via wires, and the connection method is electrical connection.

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