An automatic glass plate surface defect detection device

CN224608939UActive Publication Date: 2026-08-07HAO JING COLLEGE OF SHAANXI UNIV OF SCI & TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HAO JING COLLEGE OF SHAANXI UNIV OF SCI & TECH
Filing Date
2024-08-27
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种玻璃板表面缺陷自动检测装置,以解决上述背景技术中提出的当前玻璃板缺陷检测多依赖人工,效率低下且加重工人眼部疲劳,易导致注意力不集中、漏检误判,影响检测全面性和成品质量的问题

Benefits of technology

[0014]通过夹持组件便于对玻璃板夹持固定,转辊的旋转可使得出粉槽内的粉末精准释放至玻璃板的表面,结合移动组件带动出粉盒、橡胶刮板在水平方向上平稳滑动,橡胶刮板与粉末的协同作业,在玻璃板表面进行平稳的自动刮扫,一旦发现粉末在玻璃板某处滞留,则证明玻璃板处存在缺陷,实现了对玻璃板缺陷的自动检测与直观标记,进而提升了玻璃板缺陷检测的效率,还极大地减轻了工人的劳动强度,确保检测过程的全面性与准确性,相比传统人工检测,能够有效避免了漏检与误判的风险,保证了最终玻璃板成品质量。

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Abstract

The utility model discloses a kind of glass plate surface defect automatic detection devices, it is related to product detection technical field, including detection box, the inside of detection box is equipped with glass plate, the outside of glass plate is equipped with clamping assembly, the top of glass plate is equipped with powder outlet box, and the inside of powder outlet box is equipped with powder, the bottom of one side of powder outlet box is equipped with rubber scraper, the inside of powder outlet box is rotatably equipped with rotating roller, the surface of rotating roller is equipped with three interval uniform powder outlet groove, the top of one side of detection box is equipped with fixed box;The beneficial effects of the utility model are: realized the automatic detection and intuitive marking of glass plate defect, and then improve the efficiency of glass plate defect detection, also greatly reduce the labor intensity of worker, ensure the comprehensiveness and accuracy of detection process, compared with traditional manual detection, can effectively avoid the risk of missed detection and misjudgment, ensure the final glass plate finished product quality.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an automatic detection device, in particular to a glass plate surface defect automatic detection device, belong to product detection technical field. BACKGROUND

[0002] Glass is amorphous inorganic nonmetallic material, generally is with a variety of inorganic mineral (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash etc.) as main raw material, additionally add a small amount of auxiliary raw material to make, its main component is silica and other oxides. In the glass plate manufacturing and processing industry, product quality control is a vital link, especially the flatness and integrity of glass plate surface, directly related to the product's aesthetic, durability and market acceptance, in the process of glass plate processing, its surface will inevitably appear the phenomenon of defect, therefore, all need to detect the surface of glass plate when processing.

[0003] But the current glass plate in defect detection link generally relies on artificial naked eye observation, this traditional way not only is inefficient, also aggravates the worker's eye fatigue significantly, long time visual inspection not only makes the worker difficult to maintain high concentration, also easily leads to missed detection or misjudgment, directly influences the comprehensiveness of glass plate surface defect detection, finally causes the influence to glass plate finished product quality. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of glass plate surface defect automatic detection device to solve the problem that current glass plate defect detection is dependent on artificial in the above background art, inefficient and aggravate worker's eye fatigue, easily lead to inattention, missed detection or misjudgment, affect detection comprehensiveness and finished product quality.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of glass plate surface defect automatic detection device, including detection box, the inside of the detection box is equipped with glass plate, the outside of the glass plate is equipped with clamping assembly, the top of the glass plate is equipped with powder outlet box, and the inside of powder outlet box is equipped with powder, the bottom of the side of powder outlet box is equipped with rubber scraper, the inside of powder outlet box is rotatably equipped with rotating roller, the surface of rotating roller is equipped with three evenly spaced powder outlet grooves, and rotating roller and the inner wall of powder outlet box are slidably connected, the top of the side of detection box is equipped with fixed box, the inside of the fixed box is equipped with mobile assembly facilitating the movement of rubber scraper.

[0006] As a preferred technical scheme of the utility model, the inside of the detection box is equipped with guide plate, the bottom of the side of the detection box is equipped with discharge slot, the side of the discharge slot is equipped with receiving tank.

[0007] As a preferred technical solution of this utility model, the clamping assembly includes two clamping plates, which are respectively arranged on both sides of the glass plate. An electric push rod is provided on the top of the other side of the detection box. The telescopic rod of the electric push rod passes through the detection box and is fixedly connected to one side of the clamping plate on the left side. A support plate is provided in the middle of one side of the clamping plate on the right side, and one side of the support plate is fixedly connected to the inner wall of the detection box.

[0008] As a preferred technical solution of this utility model, two guide rods are symmetrically arranged on one side of the clamping plate on the left side. One end of the guide rod passes through the detection box and extends to the outside of the detection box. A rubber pad is provided between the two clamping plates and the glass plate.

[0009] As a preferred technical solution of this utility model, the moving component includes a lead screw, which is rotatably disposed inside the fixed box. The surface of the lead screw is threadedly connected to a slide frame through a lead screw nut, and the slide frame is slidably connected to the inner wall of the fixed box. An electric push rod is provided at the middle of the top of the slide frame. The telescopic rod of the electric push rod passes through the slide frame and is provided with a moving block. One side of the moving block is fixedly connected to one side of the powder dispensing box.

[0010] As a preferred embodiment of this utility model, guide posts are provided on both sides of the top of the movable block, and the top of the guide posts penetrates through the slide and extends to the top of the slide.

[0011] As a preferred technical solution of this utility model, the top of the powder dispensing box is provided with an open hopper, the powder is made of talc, and a stepper motor is provided at the bottom of one side of the powder dispensing box. The output shaft of the stepper motor passes through the powder dispensing box and is fixedly connected to one end of the rotating roller.

[0012] As a preferred technical solution of this utility model, a forward and reverse motor is provided on one side of the fixed box, and the output shaft of the forward and reverse motor passes through the fixed box and is fixedly connected to one end of the lead screw.

[0013] Compared with related technologies, the automatic detection device for surface defects of glass plates provided by this utility model has the following beneficial effects:

[0014] The clamping assembly facilitates the clamping and fixing of the glass plate. The rotation of the roller allows the powder in the powder outlet to be accurately released onto the surface of the glass plate. Combined with the moving assembly, the powder outlet box and the rubber scraper slide smoothly in the horizontal direction. The coordinated operation of the rubber scraper and the powder performs a smooth and automatic scraping on the surface of the glass plate. Once powder is found to be stuck in a certain place on the glass plate, it proves that there is a defect in the glass plate. This realizes the automatic detection and intuitive marking of glass plate defects, thereby improving the efficiency of glass plate defect detection and greatly reducing the labor intensity of workers. It also ensures the comprehensiveness and accuracy of the detection process. Compared with traditional manual inspection, it can effectively avoid the risk of missed detection and misjudgment, and guarantee the quality of the final glass plate product. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is an exploded view of the fixing box of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the testing box of this utility model;

[0018] Figure 4 This is a cross-sectional structural diagram of the powder dispensing box of this utility model;

[0019] Figure 5 This utility model Figure 2 A magnified structural diagram at point A.

[0020] In the diagram: 1. Detection box; 2. Glass plate; 3. Clamping assembly; 301. Clamping plate; 302. Electric actuator one; 303. Guide rod; 304. Support plate; 4. Powder discharge box; 5. Rubber scraper; 6. Rotary roller; 7. Powder discharge trough; 8. Fixed box; 9. Moving assembly; 901. Lead screw; 902. Slide; 903. Electric actuator two; 904. Moving block; 905. Guide column; 10. Stepper motor; 11. Forward and reverse motor; 12. Open hopper; 13. Guide plate; 14. Discharge trough; 15. Receiving box. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5This utility model provides an automatic surface defect detection device for a glass plate, including a detection box 1. A glass plate 2 is placed inside the detection box 1, and a clamping assembly 3 is provided outside the glass plate 2 for easy clamping and fixing, facilitating defect detection. A powder dispensing box 4 is located above the glass plate 2, and the powder dispensing box 4 contains powder. This allows the powder to fall onto the surface of the glass plate 2, and a rubber scraper 5 automatically scrapes away the powder, facilitating defect detection. A rubber scraper 5 is located at the bottom of one side of the powder dispensing box 4, and a rotating mechanism is located inside the powder dispensing box 4. There is a rotating roller 6, and the surface of the rotating roller 6 is provided with three evenly spaced powder outlet grooves 7. By rotating the powder outlet grooves 7, the powder outlet grooves 7 carry powder and discharge it through the bottom of the powder outlet box 4, and the powder is released onto the surface of the glass plate 2. The rotating roller 6 is slidably connected to the inner wall of the powder outlet box 4, so that the rotation of the rotating roller 6 is unrestricted and can block most of the powder. A fixed box 8 is provided on the top of one side of the detection box 1. The fixed box 8 is provided with a moving component 9 to facilitate the movement of the rubber scraper 5. The moving component 9 facilitates the horizontal movement of the rubber scraper 5 on the surface of the glass plate 2.

[0023] The clamping assembly 3 includes two clamping plates 301, which are respectively disposed on both sides of the glass plate 2. An electric push rod 302 is provided on the top of the other side of the detection box 1. The telescopic rod of the electric push rod 302 passes through the detection box 1 and is fixedly connected to one side of the clamping plate 301 on the left side. A support plate 304 is provided in the middle of one side of the clamping plate 301 on the right side, and one side of the support plate 304 is fixedly connected to the inner wall of the detection box 1. By extending the telescopic rod of the electric push rod 302, in conjunction with the right clamping plate 301, the glass plate 2 can be clamped and fixed.

[0024] Two guide rods 303 are symmetrically arranged on one side of the left clamping plate 301. One end of the guide rod 303 passes through the detection box 1 and extends to the outside of the detection box 1. A rubber pad is provided between the two clamping plates 301 and the glass plate 2. The guide rods 303 enable the left clamping plate 301 to play a limiting and guiding role when moving.

[0025] The moving component 9 includes a lead screw 901, which is rotatably mounted inside the fixed box 8. A slide 902 is threadedly connected to the surface of the lead screw 901 via a lead screw nut, and the slide 902 is slidably connected to the inner wall of the fixed box 8. An electric push rod 903 is provided at the middle of the top of the slide 902. The telescopic rod of the electric push rod 903 passes through the slide 902 and is provided with a moving block 904. One side of the moving block 904 is fixedly connected to one side of the powder box 4. By rotating the lead screw 901 in both directions, in conjunction with the lead screw nut, the slide 902, the moving block 904, the fixed box 8, and the rubber scraper 5 can be moved horizontally. In conjunction with the electric push rod 903, the rubber scraper 5 can be moved vertically, which is convenient for testing glass plates 2 of different thicknesses.

[0026] Guide posts 905 are provided on both sides of the top of the movable block 904. The top of the guide post 905 passes through the slide 902 and extends to the top of the slide 902, so that the movable block 904 plays a limiting and guiding role during the up and down movement.

[0027] The powder dispensing box 4 has an open hopper 12 at the top for easy addition of powder. The powder is made of talcum powder, which is fine enough to remain on the defects of the glass plate 2, making the defects of the glass plate 2 obvious. A stepper motor 10 is provided at the bottom of one side of the powder dispensing box 4. The output shaft of the stepper motor 10 passes through the powder dispensing box 4 and is fixedly connected to one end of the rotating roller 6, so that the rotating roller 6 can be driven to rotate by the stepper motor 10, so that the powder dispensing groove 7 on the surface of the rotating roller 6 can rotate and drop the powder carried by the powder dispensing groove 7.

[0028] A forward and reverse motor 11 is provided on one side of the fixed box 8. The output shaft of the forward and reverse motor 11 passes through the fixed box 8 and is fixedly connected to one end of the lead screw 901, so that the lead screw 901 can be driven to rotate in the forward and reverse directions by controlling the forward and reverse motor 11.

[0029] The testing box 1 is equipped with a guide plate 13 inside. A discharge chute 14 is opened on one side of the bottom of the testing box 1. A receiving box 15 is provided on one side of the discharge chute 14, so that the powder scraped off by the rubber scraper 5 can enter the interior of the receiving box 15 with the help of the guide plate 13, which facilitates the collection of powder and makes it convenient to add powder to the powder box 4 later.

[0030] In use, firstly, place the glass plate 2 between the two clamping plates 301, and control the extension of the electric actuator 302 to secure the glass plate 2 with the clamping plates 301. The rubber pads provide protection for the glass plate 2. Next, control the stepper motor 10 to drive the rotating roller 6 to rotate. The rotation of the roller 6 drives the powder dispensing trough 7 to rotate synchronously. The powder dispensing trough 7 carries powder, which is then precisely released onto the surface of the glass plate 2 in conjunction with the powder dispensing box 4. Then, adjust the distance between the rubber scraper 5 and the glass plate 2 as needed. Control the electric actuator 903 to move the moving block 904, the powder dispensing box 4, and the rubber scraper 5 vertically, so that the rubber scraper 5 is in contact with the surface of the glass plate 2. Then, the forward and reverse motor 11 drives the lead screw 901 to rotate forward. In conjunction with the lead screw nut, the slide 902 moves along the surface of the lead screw 901, which in turn drives the moving block 904, the powder box 4, and the rubber scraper 5 to move horizontally. The rubber scraper 5 works in tandem with the powder to smoothly and automatically scrape the surface of the glass plate 2. Once powder is found to be stuck in a certain place on the glass plate 2, it proves that there is a defect in the glass plate 2. This realizes the automatic detection and intuitive marking of defects in the glass plate 2, thereby improving the efficiency of defect detection in the glass plate 2. Compared with traditional manual inspection, it can effectively avoid the risk of missed detection and misjudgment, and ensure the quality of the final glass plate 2 product. After the inspection is completed, the glass plate 2 can be flipped over to inspect the defects on the other side of the glass plate 2.

[0031] During the process of scraping the powder, the rubber scraper 5 causes the powder to move along the surface of the glass plate 2, so that the excess powder enters the receiving box 15 through the guide plate 13 and is collected uniformly. After the inspection is completed, the glass plate 2 with powder spots is removed, the defective glass plate 2 is processed uniformly, and the powder on the glass plate 2 without defects can be further processed.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic detection device for surface defects of a glass plate, comprising a detection box (1), characterized in that, The inside of the test box (1) is provided with a glass plate (2), and the outside of the glass plate (2) is provided with a clamping component (3). A powder box (4) is provided above the glass plate (2), and powder is provided inside the powder box (4). A rubber scraper (5) is provided at the bottom of one side of the powder box (4). A rotating roller (6) is provided inside the powder box (4). The surface of the rotating roller (6) is provided with three evenly spaced powder discharge slots (7), and the rotating roller (6) is slidably connected to the inner wall of the powder box (4). A fixing box (8) is provided at the top of one side of the test box (1). A moving component (9) is provided inside the fixing box (8) to facilitate the movement of the rubber scraper (5).

2. The automatic detection device for glass plate surface defects according to claim 1, characterized in that: The testing box (1) is equipped with a guide plate (13) inside, and a discharge chute (14) is opened on one side of the bottom of the testing box (1). A receiving box (15) is provided on one side of the discharge chute (14).

3. The automatic detection device for glass plate surface defects according to claim 1, characterized in that: The clamping assembly (3) includes two clamping plates (301), which are respectively arranged on both sides of the glass plate (2). The top of the other side of the detection box (1) is provided with an electric push rod (302). The telescopic rod of the electric push rod (302) passes through the detection box (1) and is fixedly connected to one side of the clamping plate (301) on the left side. A support plate (304) is provided in the middle of one side of the clamping plate (301) on the right side, and one side of the support plate (304) is fixedly connected to the inner wall of the detection box (1).

4. The automatic detection device for glass plate surface defects according to claim 3, characterized in that: Two guide rods (303) are symmetrically arranged on one side of the clamping plate (301) on the left side. One end of the guide rod (303) passes through the detection box (1) and extends to the outside of the detection box (1). A rubber pad is provided between the two clamping plates (301) and the glass plate (2).

5. The automatic detection device for glass plate surface defects according to claim 1, characterized in that: The moving component (9) includes a lead screw (901), which is rotatably disposed inside the fixed box (8). The lead screw (901) is threadedly connected to a slide (902) through a lead screw nut, and the slide (902) is slidably connected to the inner wall of the fixed box (8). The middle of the top of the slide (902) is provided with an electric push rod (903), the telescopic rod of the electric push rod (903) passes through the slide (902) and is provided with a moving block (904). One side of the moving block (904) is fixedly connected to one side of the powder box (4).

6. The automatic detection device for glass plate surface defects according to claim 5, characterized in that: The top of the movable block (904) is provided with guide posts (905) on both sides, and the top of the guide posts (905) penetrates the carriage (902) and extends to the top of the carriage (902).

7. The automatic detection device for glass plate surface defects according to claim 6, characterized in that: The powder box (4) has an open hopper (12) at the top. The powder is made of talc. A stepper motor (10) is provided at the bottom of one side of the powder box (4). The output shaft of the stepper motor (10) passes through the powder box (4) and is fixedly connected to one end of the rotating roller (6).

8. The automatic detection device for glass plate surface defects according to claim 6, characterized in that: A forward and reverse motor (11) is provided on one side of the fixed box (8). The output shaft of the forward and reverse motor (11) passes through the fixed box (8) and is fixedly connected to one end of the lead screw (901).