A small battery detection jig

CN224609151UActive Publication Date: 2026-08-07ZHUHAI XINDA TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHUHAI XINDA TECH CO LTD
Filing Date
2025-07-25
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

然而,现有检测通常方式需要检测端子对电池的正负极进行连接,由于不同型号电池的结构设计差异,电池上接触端子的位置排布存在差异,例如部分电池的端子位于水平表面,另一些则可能设置在垂直侧面

Benefits of technology

[0010]本实用新型的有益效果是:通过实现检测端子方向的自由调整,使本实用新型能灵活适配接触端子位于水平面、垂直面等不同排布方式的电池,大幅提升本实用新型的通用性,有效解决传统固定式端子仅能适配单一类型电池的局限。本实用新型借助磁铁与铁块的磁吸配合,精准锁定调节后的检测端子位置,保障其检测过程的稳定性与准确性,避免因检测端子错位导致的检测误差。本实用新型将通过第二电动滑轨驱动调节板与定位板配合,快速将电池摆正并实现精准定位,后续同规格电池只需重复定位即可与预设的检测端子快速对接,显著提升检测效率,减少人工对位的时间成本。本实用新型使用缓冲板与弹簧的组合设计,有效缓冲调节板的过度位移,避免因第二电动滑轨控制不及时造成的电池过夹持损伤;保护垫将进一步防止定位过程中对电池表面的夹伤,使用防护套将延长弹簧的使用寿命,降低检测过程中的不良损耗。

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Abstract

The utility model relates to the technical field of jig for battery detection, especially a kind of jig for small battery detection, it includes: base;Fixedly connected on the mounting bracket of base;Electric push rod fixedly connected on mounting bracket;The mounting plate of the rod end portion fixedly connected in electric push rod;First electric slide rail fixedly connected on mounting plate;Two fixedly connected on the control end of first electric slide rail mounting arm;Fixedly connected on mounting arm mounting column;Rotatably connected on mounting column first adjusting column;Rotatably connected on first adjusting column second adjusting column;Fixedly connected on second adjusting column and the detection terminal of the contact terminal butt joint of battery. By realizing the free adjustment of detection terminal direction, the utility model can flexibly adapt to the battery of contact terminal located in horizontal plane, vertical plane and different arrangement mode, greatly improve the versatility of the utility model, effectively solve the limitation that traditional fixed terminal can only adapt to single type battery.
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Description

Technical Field

[0001] This utility model relates to the technical field of fixtures for battery testing, and in particular to a fixture for testing small batteries. Background Technology

[0002] With the rapid development of portable electronic devices and the new energy industry, batteries, as core energy components, directly impact the safety and user experience of end products. Therefore, performance testing is crucial during battery production to ensure that key parameters such as voltage, internal resistance, and charge / discharge characteristics meet design requirements. However, current testing methods typically require connecting test terminals to the positive and negative terminals of the battery. Due to differences in the structural design of different battery models, the arrangement of contact terminals varies; for example, some battery terminals are located on a horizontal surface, while others may be positioned on a vertical side. Current testing devices mostly employ fixed terminal designs, meaning the test terminals are usually only compatible with a single type of battery, significantly limiting their application scenarios. Utility Model Content

[0003] This invention provides a versatile fixture for testing small batteries that can be flexibly adapted to different terminal arrangements, aiming to improve testing efficiency and reduce equipment investment costs.

[0004] A fixture for testing small batteries includes: a base; a mounting bracket fixedly connected to the base; an electric push rod fixedly connected to the mounting bracket, the end of the electric push rod being vertically displaced; a detector fixedly connected to the mounting bracket, the detector being electrically connected to the electric push rod; a mounting plate fixedly connected to the end of the electric push rod; a first electric slide rail fixedly connected to the mounting plate, the detector being electrically connected to the first electric slide rail; two mounting arms fixedly connected to the control end of the first electric slide rail; mounting posts fixedly connected to the mounting arms; a first adjusting post rotatably connected to the mounting posts; a second adjusting post rotatably connected to the first adjusting post, the rotation surface of the second adjusting post being perpendicular to the rotation surface of the first adjusting post; and a detection terminal fixedly connected to the second adjusting post and mating with the contact terminal of the battery, the second adjusting post having a wire groove, the detection terminal being electrically connected to the detector and having wires running within the wire groove.

[0005] Optionally, the fixture further includes: magnets fixedly connected to the mounting column and the first adjusting column respectively; and iron blocks fixedly connected to the first adjusting column and the second adjusting column respectively, wherein the magnet on the mounting column and the iron block on the first adjusting column are magnetically attracted to each other, and the magnet on the first adjusting column and the iron block on the second adjusting column are magnetically attracted to each other.

[0006] Optionally, the fixture further includes: a positioning plate fixedly connected to the base; a second electric slide rail fixedly connected to the base; an adjusting plate fixedly connected to the control end of the second electric slide rail; and a roller rotatably connected to the base, the roller being disposed between the positioning plate and the adjusting plate.

[0007] Optionally, the fixture further includes: a buffer plate slidably connected to the adjusting plate; a spring fixedly connected between the buffer plate and the adjusting plate; and a protective sleeve fitted over the spring for protection.

[0008] Optionally, the fixture further includes a protective pad fixedly connected to the buffer plate and the positioning plate, the protective pad being disposed on the side of both that contacts the battery.

[0009] Optionally, the fixture further includes a protrusion fixedly connected to the first adjusting post and the second adjusting post, which is used to increase friction.

[0010] The beneficial effects of this utility model are as follows: By enabling free adjustment of the direction of the detection terminals, this utility model can flexibly adapt to batteries with different arrangements of contact terminals, such as those located on horizontal or vertical planes, significantly improving its versatility and effectively solving the limitation of traditional fixed terminals that can only adapt to a single type of battery. This utility model utilizes the magnetic attraction between a magnet and an iron block to precisely lock the adjusted position of the detection terminals, ensuring the stability and accuracy of the detection process and avoiding detection errors caused by misalignment of the detection terminals. This utility model uses a second electric slide rail to drive the adjustment plate and positioning plate to quickly align the battery and achieve precise positioning. Subsequent batteries of the same specification only need to be repositioned to quickly connect with the preset detection terminals, significantly improving detection efficiency and reducing the time cost of manual alignment. This utility model uses a combination design of a buffer plate and a spring to effectively buffer excessive displacement of the adjustment plate, avoiding damage to the battery caused by untimely control of the second electric slide rail; the protective pad further prevents pinching damage to the battery surface during positioning, and the protective sleeve extends the service life of the spring and reduces defects during the detection process. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] Figure 2 This is a cross-sectional view of the position structure of the detection terminal of this utility model.

[0013] Figure 3 This is a cross-sectional view of the connection structure of the detection terminal of this utility model.

[0014] Figure 4 This is a diagram showing the connection relationship between the magnet and the iron block in this utility model.

[0015] Figure 5This is a schematic diagram of the connection structure of the positioning, adjusting plate and buffer plate of this utility model.

[0016] Explanation of reference numerals in the attached drawings: 1: Base, 2: Mounting bracket, 3: Electric push rod, 4: Detector, 5: Mounting plate, 6: First electric slide rail, 7: Mounting arm, 8: Mounting column, 9: First adjusting column, 10: Magnet, 11: Second adjusting column, 12: Iron block, 13: Detection terminal, 14: Wire groove, 15: Positioning plate, 16: Second electric slide rail, 17: Adjusting plate, 18: Buffer plate, 19: Spring, 20: Protective pad, 21: Roller, 22: Protrusion, 23: Protective sleeve. Detailed Implementation

[0017] The embodiments of this utility model will be described below with reference to the accompanying drawings.

[0018] Example: A fixture for testing small batteries, combined with Figures 1-4 As shown, it includes: a base 1; a mounting bracket 2 fixedly installed at the rear of the base 1; an electric push rod 3 fixedly installed on the mounting bracket 2, the end of the electric push rod 3 being vertically displaced; a detector 4 fixedly installed on the mounting bracket 2, the detector 4 being electrically connected to the electric push rod 3 to control the extension and retraction of its end; a mounting plate 5 fixedly installed on the end of the electric push rod 3; a first electric slide rail 6 fixedly installed on the mounting plate 5, the detector 4 being electrically connected to the first electric slide rail 6 to control the operation of the first electric slide rail 6; and two mounting arms 7 fixedly installed on the control end of the first electric slide rail 6, the operation of the first electric slide rail 6 controlling the mounting arms 7. The device includes: a horizontal displacement device; a mounting column 8 fixedly mounted on the mounting arm 7; a first adjusting column 9 rotatably mounted on the mounting column 8; a second adjusting column 11 rotatably mounted on the first adjusting column 9, the rotation surface of the second adjusting column 11 being perpendicular to the rotation surface of the first adjusting column 9; a detection terminal 13 fixedly mounted on the second adjusting column 11 and connected to the contact terminal of the battery, the second adjusting column 11 having a wire groove 14, the detection terminal 13 being electrically connected to the detector 4 and having wires running in the wire groove 14; and protrusions 22 fixedly mounted on the first adjusting column 9 and the second adjusting column 11, which are used to increase friction to facilitate the rotation of the first adjusting column 9 and the second adjusting column 11.

[0019] When using this fixture to test batteries, the operating procedure is as follows: First, place the battery to be tested on the base 1. Adjust the orientation of the testing terminal 13 in this fixture according to the specific position of the battery contact terminals. If the contact terminals are on a horizontal plane, simply rotate the second adjusting column 11 90 degrees to make it vertical and the contact surface of the testing terminal 13 facing down. If the contact terminals are on a vertical plane and facing backward, first rotate the second adjusting column 11 90 degrees to make the contact surface of the testing terminal 13 facing down, and then rotate the first adjusting column 9 90 degrees to make the second adjusting column 11 horizontal and the testing surface of the testing terminal 13 facing backward. Adjustments in other directions can be made by combining the above operations to achieve omnidirectional free adjustment of the testing terminal 13, so that this fixture can be adapted to batteries with different contact terminal structures.

[0020] After adjusting the test terminal 13, batch testing of batteries of the same batch and structure can be carried out: place the battery on the base 1, drive the mounting plate 5 to move down by controlling the electric push rod 3, and control the first electric slide rail 6 to move the mounting arm 7 so that the adjusted test terminal 13 accurately connects with the contact terminal of the battery, and the testing process can be started conveniently and quickly; after the test is completed, control the electric push rod 3 and the first electric slide rail 6 to remove the test terminal 13 so as to replace the new battery, and repeat the above operation to complete the next round of testing.

[0021] Combination Figures 1-4 As shown, this fixture also includes: magnets 10 fixedly mounted on the mounting column 8 and the first adjusting column 9 respectively; and iron blocks 12 fixedly mounted on the first adjusting column 9 and the second adjusting column 11 respectively. The magnets 10 on the mounting column 8 and the iron blocks 12 on the first adjusting column 9 are magnetically attracted to each other, and the magnets 10 on the first adjusting column 9 and the iron blocks 12 on the second adjusting column 11 are also magnetically attracted to each other. Through the magnetic attraction between the magnets 10 and the iron blocks 12, the relative positions of the first adjusting column 9 and the second adjusting column 11 after adjustment can be precisely locked. This structural design effectively ensures the positional accuracy of the detection terminal 13 after adjustment, preventing the detection terminal 13 from shifting due to frequent contact with the battery during the detection process, thereby reducing the resulting detection error and ensuring the stability and accuracy of the fixture's detection work.

[0022] Combination Figure 1 and Figure 5As shown, this fixture also includes: a positioning plate 15 fixedly mounted on the base 1; a second electric slide rail 16 fixedly mounted on the base 1; an adjustment plate 17 fixedly mounted on the control end of the second electric slide rail 16, the adjustment plate 17 being located behind the positioning plate 15; and a roller 21 rotatably mounted on the base 1, the roller 21 being located between the positioning plate 15 and the adjustment plate 17. When the battery is placed on the base 1, so that the battery is between the positioning plate 15 and the adjustment plate 17, the second electric slide rail 16 is activated, controlling the adjustment plate 17 to move and reduce the distance between it and the positioning plate 15. By controlling the relative position of the positioning plate 15 and the adjustment plate 17, the battery can be quickly aligned and accurately positioned. Therefore, during the adjustment stage of the detection terminal 13, after adjustment based on the battery at this positioning position, subsequent batteries of the same specification only need to be placed on the base 1 in the same way and positioned to quickly and accurately cooperate with the adjusted detection terminal 13, greatly improving the detection efficiency of this fixture.

[0023] Combination Figure 1 and Figure 5 As shown, this fixture also includes: a buffer plate 18 slidably mounted on the adjusting plate 17; a spring 19 fixedly mounted between the buffer plate 18 and the adjusting plate 17; a protective pad 20 fixedly mounted on the buffer plate 18 and the positioning plate 15, the protective pad 20 being located on the sides of both that contact the battery; and a protective sleeve 23 fitted over the spring 19 for protection. When the adjusting plate 17 and the positioning plate 15 are used to position the battery, the buffer plate 18 will contact the battery before the adjusting plate 17. The elasticity of the spring 19 buffers the excessive displacement of the adjusting plate 17, thereby preventing damage caused by the positioning plate 15 and the adjusting plate 17 excessively clamping the battery due to the untimely control of the second electric slide rail 16; the protective pad 20 can further prevent the positioning plate 15 and the adjusting plate 17 from directly contacting the battery and causing pinching damage; the protective sleeve 23 can effectively protect the spring 19, reducing the corrosion and wear of the external environment, thereby extending the service life of the spring 19.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fixture for testing small batteries, characterized in that, include: Base (1); mounting bracket (2) fixedly connected to base (1); electric push rod (3) fixedly connected to mounting bracket (2), the end of the electric push rod (3) is vertically displaced; detector (4) fixedly connected to mounting bracket (2), the detector (4) is electrically connected to the electric push rod (3); mounting plate (5) fixedly connected to the end of the electric push rod (3); first electric slide rail (6) fixedly connected to mounting plate (5), the detector (4) is electrically connected to the first electric slide rail (6); two control terminals fixedly connected to the first electric slide rail (6). The mounting arm (7) is fixedly connected to the mounting arm (7); the mounting column (8) is rotatably connected to the mounting column (8); the second adjusting column (11) is rotatably connected to the first adjusting column (9), and the rotating surface of the second adjusting column (11) is perpendicular to the rotating surface of the first adjusting column (9); the detection terminal (13) is fixedly connected to the second adjusting column (11) and docked with the contact terminal of the battery, the second adjusting column (11) is provided with a wire groove (14), the detection terminal (13) is electrically connected to the detector (4), and the wire runs in the wire groove (14).

2. The fixture for testing small batteries according to claim 1, characterized in that, The fixture further includes: magnets (10) fixedly connected to the mounting column (8) and the first adjusting column (9); and iron blocks (12) fixedly connected to the first adjusting column (9) and the second adjusting column (11), wherein the magnets (10) on the mounting column (8) and the iron blocks (12) on the first adjusting column (9) are magnetically attracted to each other, and the magnets (10) on the first adjusting column (9) and the iron blocks (12) on the second adjusting column (11) are magnetically attracted to each other.

3. The fixture for testing small batteries according to claim 2, characterized in that, The fixture further includes: a positioning plate (15) fixedly connected to the base (1); a second electric slide rail (16) fixedly connected to the base (1); an adjustment plate (17) fixedly connected to the control end of the second electric slide rail (16); and a roller (21) rotatably connected to the base (1), the roller (21) being located between the positioning plate (15) and the adjustment plate (17).

4. The fixture for testing small batteries according to claim 3, characterized in that, The fixture also includes: a buffer plate (18) slidably connected to the adjusting plate (17); a spring (19) fixedly connected between the buffer plate (18) and the adjusting plate (17); and a protective sleeve (23) sleeved on the spring (19) for protection.

5. The fixture for testing small batteries according to claim 4, characterized in that, The fixture also includes a protective pad (20) fixedly connected to the buffer plate (18) and the positioning plate (15), the protective pad (20) being disposed on the side of both that contacts the battery.

6. The fixture for testing small batteries according to claim 5, characterized in that, The fixture also includes a protrusion (22) fixedly connected to the first adjusting post (9) and the second adjusting post (11), which is used to increase friction.