Black tea processing impurity removal and screening structure

CN224614377UActive Publication Date: 2026-08-11GUIZHOU SHANGYI MINGYA TEA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有的一种红茶加工除杂筛分结构(公告号:CN220406302U)至少有以下弊端:该装置通过设置筛分机构,伺服电机一能够经由凸块推动活动板一,活动弹簧即会受到压力回缩,凸块与活动板一分离时,活动板二即会在活动弹簧回弹力的作用下复位顶部的活动框,如此循环,可实现筛网的左右往复运动,伺服电机二能够带动底部的活动框旋转,两个筛网的设置大大提升除杂筛分效果,但是只对筛网进行左右往复运动,不便于对筛选完成的物料和碎渣进行收集,以及不利于对筛选网进行拆卸和清理,给工作人员带来了不便,导致使用效果不够理想

Benefits of technology

[0013]1.为了加强物料的筛分效果,在筛分箱体内安装若干个筛分盒,将物料分量倒入若干个筛分盒内,避免物料堆积影响筛分效果,启动电机一,电机一通过输出轴使伸缩杆推动固定框在底架内往复运动,对物料进行左右振动筛分,同时启动电机二,电机二带动伸缩杆贯穿支撑底板,推动底架带动固定框进行上下往复运动,可对物料进行上下振动筛分,加强了振动筛分的效果,在筛分后,向上拉开密封板,可对筛分盒内的物料进行处理,拉动收集盒滑动移出筛分箱体,可对收集的杂质进行单独处理,并且在缓冲弹簧一和缓冲弹簧二的作用下,通过挤压缓冲弹簧一和缓冲弹簧二,缓冲弹簧一和缓冲弹簧二通过产生弹性变形来吸收振动的能量,提高了整体的稳定性,有利于筛分加工。

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Abstract

This utility model relates to the field of black tea processing technology and discloses a black tea processing impurity removal and screening structure, including a screening box and screening containers. The structure is characterized by: a fixed frame inside the screening box, an mounting block on the fixed frame, an inner groove on the mounting block, a tension spring installed inside the inner groove, and a movable block at the inner wall end of the tension spring away from the inner groove. This utility model, by installing several screening containers inside the screening box, avoids material accumulation affecting the screening effect. The material is screened by left-right vibration, and the base frame drives the fixed frame to move up and down reciprocatingly, pulling the collection box to slide out of the screening box. Impurities collected can be processed separately. Two sets of positioning columns are forcefully engaged to fix the screening boxes on the fixed frame, improving practicality.
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Description

Technical Field

[0001] This utility model relates to the field of black tea processing technology, and in particular to a black tea processing impurity removal and screening structure. Background Technology

[0002] Black tea refers to tea made from suitable tea leaves through a series of processes including withering, rolling, fermentation, and drying. The fermentation process causes chemical reactions in the tea leaves, resulting in a unique deep red color when brewed with water. Hence, it is called "black tea".

[0003] An existing black tea processing impurity removal screening structure (publication number: CN220406302U) has at least the following drawbacks: This device, through the setting of a screening mechanism, allows a servo motor one to push a movable plate one via a protrusion, causing the movable spring to retract under pressure. When the protrusion separates from the movable plate one, the movable plate two will reset the top movable frame under the action of the movable spring's rebound force. This cycle can achieve the left-right reciprocating motion of the screen. The servo motor two can drive the bottom movable frame to rotate. The setting of two screens greatly improves the impurity removal screening effect. However, only the screen moves left and right, which is not convenient for collecting the screened material and debris, and is not conducive to disassembling and cleaning the screen, causing inconvenience to the staff and resulting in less than ideal performance. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a sieving structure for removing impurities in black tea processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A black tea processing impurity removal sieving structure includes a sieving box and a sieving container, characterized in that: a fixed frame is provided inside the sieving box, an mounting block is provided on the fixed frame, an inner groove is opened on the mounting block, a tension spring is installed inside the inner groove, a movable block is provided at the end of the tension spring away from the inner wall of the inner groove, a positioning post is provided on the movable block, a top frame is installed above the fixed frame, and a collection box is installed below the sieving container, the collection box being slidably connected to the sieving box.

[0007] As a further embodiment of this utility model, a base frame is provided at the bottom end of the top frame, the fixed frame is slidably connected to the base frame, a support base plate is installed at the bottom end of the base frame, the support base plate is fixedly connected to the interior of the screening box, and a sealing plate is installed at the top of the screening box.

[0008] As a further embodiment of this utility model, a discharge port is provided on the sealing plate, and a second motor is provided between the bottom of the supporting base plate and the interior of the screening box. The second motor is connected to the interior of the screening box by fasteners. The second motor is symmetrically distributed in the screening box. The sealing plate is connected to the top of the screening box by hinges.

[0009] As a further embodiment of this utility model, a buffer spring 2 is installed between one end of the fixed frame and the interior of the base frame, and a motor 1 is installed on the base frame. The motor 1 is connected to the buffer spring 2 by fasteners, and the motor 1 is located on one side of the fixed frame.

[0010] As a further embodiment of this utility model, a buffer spring is provided between the top of the top frame and the interior of the screening box. The two ends of the buffer spring are fixedly connected to the top of the top frame and the screening box, and the two ends of the tension spring are respectively fixedly connected to the movable block and the interior of the inner groove.

[0011] As a further embodiment of this utility model, a locking block is installed on the screening box, one end of the positioning column is fixedly connected to the movable block, the end of the positioning column away from the movable block is fitted and connected to the screening box, and the movable block is slidably connected to the inner groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. To enhance the screening effect, several screening boxes are installed inside the screening chamber. Material is poured into these boxes to prevent accumulation and maintain screening efficiency. Motor 1 is started, and its output shaft drives a telescopic rod to push a fixed frame reciprocating within the base frame, vibrating and screening the material from side to side. Simultaneously, Motor 2 is started, driving a telescopic rod through the supporting base plate, pushing the base frame and the fixed frame up and down, vibrating and screening the material from top to bottom, thus enhancing the screening effect. After screening, the sealing plate can be pulled upwards to process the material in the screening boxes. The collection box can be slid out of the screening chamber for separate processing of collected impurities. Furthermore, the use of buffer springs 1 and 2, through compression, allows the buffer springs to absorb vibration energy through elastic deformation, improving overall stability and facilitating the screening process.

[0014] 2. Two sets of positioning columns are installed on the fixed frame. Pushing the screening box into the groove of the fixed frame and pulling the movable block causes the tension spring to deform, thereby pushing the positioning column into the positioning hole on the locking block. After the tension spring is loosened, under the elastic action of the tension spring, the two sets of positioning columns are forced to lock and fix the screening box on the fixed frame, which facilitates the installation and disassembly of the screening box and improves its practicality. Attached Figure Description

[0015] Figure 1 This is a schematic cross-sectional view of the impurity removal and screening structure for black tea processing proposed in this utility model.

[0016] Figure 2 This is a schematic diagram of the internal disassembly structure of the main screening box of the black tea processing impurity removal screening structure proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the main mounting block structure of a black tea processing impurity removal and screening structure proposed in this utility model;

[0018] Figure 4 This is a schematic diagram showing the disassembled structure of the main screening box in the black tea processing impurity removal screening structure proposed in this utility model;

[0019] Figure 5 This is a three-dimensional structural diagram of a black tea processing impurity removal and sieving structure proposed in this utility model;

[0020] In the diagram: 1. Screening box; 101. Sealing plate; 102. Buffer spring one; 103. Top frame; 104. Buffer spring two; 105. Fixing frame; 106. Base frame; 2. Discharge port; 201. Motor one; 202. Support base plate; 203. Motor two; 3. Collection box; 4. Screening box; 5. Locking block; 6. Mounting block; 7. Tension spring; 8. Inner groove; 801. Movable block; 802. Positioning column. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Reference Figures 1-5 A black tea processing impurity removal sieving structure includes a sieving box 1 and a sieving box 4. The sieving box 1 is characterized by: a fixed frame 105 inside the sieving box 1, an mounting block 6 on the fixed frame 105, an inner groove 8 on the mounting block 6, a tension spring 7 installed inside the inner groove 8, a movable block 801 at the end of the tension spring 7 away from the inner wall of the inner groove 8, a positioning post 802 on the movable block 801, a top frame 103 installed above the fixed frame 105, and a collection box 3 installed below the sieving box 4, the collection box 3 being slidably connected to the sieving box 1.

[0025] In use, to enhance the screening effect, several screening boxes 4 are installed inside the screening chamber 1. Material is poured into these boxes to prevent accumulation and ensure effective screening. Motor 1 201 is started, and its output shaft drives the telescopic rod to push the fixed frame 105 back and forth within the base frame 106, vibrating and screening the material. Simultaneously, motor 203 is started, driving the telescopic rod through the supporting base plate 202, pushing the base frame 106 and causing the fixed frame 105 to move up and down, further vibrating and screening the material. The vertical vibrating screen enhances the screening effect. After screening, the sealing plate 101 can be pulled up to process the material in the screening box 4. The collection box 3 can be pulled to slide out of the screening box 1, allowing for separate processing of collected impurities. Under the action of buffer spring 102 and buffer spring 204, the energy of vibration is absorbed by the buffer spring 102 and buffer spring 204 through elastic deformation, which improves the overall stability and is beneficial to screening processing.

[0026] In this embodiment, a base frame 106 is provided at the bottom end of the top frame 103, and a fixed frame 105 is slidably connected to the base frame 106. A support base plate 202 is installed at the bottom end of the base frame 106. The support base plate 202 is fixedly connected to the interior of the screening box 1, and a sealing plate 101 is installed at the top of the screening box 1.

[0027] In use, two sets of positioning posts 802 are installed on the fixed frame 105. Pushing the screening box 4 to fit into the groove of the fixed frame 105, pulling the movable block 801 causes the tension spring 7 to deform, thereby pushing the positioning posts 802 to fit into the positioning holes opened on the locking block 5. After the tension spring 7 is loosened, under the elastic action of the tension spring 7, the two sets of positioning posts 802 are forced to lock and fix the screening box 4 on the fixed frame 105, which facilitates the installation and disassembly of the screening box 4 and improves its practicality.

[0028] In this embodiment, a discharge port 2 is provided on the sealing plate 101, and a motor 203 is provided between the bottom of the supporting base plate 202 and the inside of the screening box 1. The motor 203 is connected to the inside of the screening box 1 by fasteners. The motors 203 are symmetrically distributed inside the screening box 1, and the sealing plate 101 is connected to the top of the screening box 1 by hinges.

[0029] During use, a support base plate 202 is installed at the bottom of the base frame 106. The support base plate 202 is mainly made of rubber. The support base plate 202 provides support and limit for the base frame 106 to prevent the base frame 106 from falling off.

[0030] In this embodiment, a buffer spring 104 is installed between one end of the fixed frame 105 and the interior of the base frame 106. A motor 201 is installed on the base frame 106. The motor 201 is connected to the buffer spring 104 by fasteners. The motor 201 is located on one side of the fixed frame 105.

[0031] In use, buffer spring 102 and buffer spring 204 are made of plastic. When buffer spring 102 and buffer spring 204 are squeezed, they absorb the energy of vibration by generating elastic deformation, thereby slowing down the movement and improving the overall stability.

[0032] In this embodiment, a buffer spring 102 is provided between the top of the top frame 103 and the inside of the screening box 1. The two ends of the buffer spring 102 are fixedly connected to the top of the top frame 103 and the screening box 1, and the two ends of the tension spring 7 are fixedly connected to the movable block 801 and the inside of the inner groove 8, respectively.

[0033] In use, motor 1 201 and motor 2 203 are telescopic motors, with the main model being 20N3812-1. The collection box 3 is used to collect impurities generated during screening. By pulling the collection box 3, the operator can slide it out of the screening box 1 and process the collected impurities separately.

[0034] In this embodiment, a locking block 5 is installed on the screening box 4, one end of the positioning column 802 is fixedly connected to the movable block 801, the other end of the positioning column 802 away from the movable block 801 is fitted and connected to the screening box 4, and the movable block 801 is slidably connected to the inner groove 8.

[0035] In use, several screening boxes 4 are installed inside the screening box 1. The screening boxes 4 have filter holes that are evenly spaced. By pouring the material into the screening boxes 4, the material accumulation is avoided, which affects the screening effect. At the same time, it is convenient to process the screened material.

[0036] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: In order to enhance the screening effect of materials, several screening boxes 4 are installed in the screening box 1. The material is poured into several screening boxes 4 to avoid material accumulation affecting the screening effect. Motor 1 201 is started. Motor 1 201 drives the telescopic rod through the output shaft to push the fixed frame 105 to reciprocate within the base frame 106, performing left and right vibration screening of the material. At the same time, motor 203 is started. Motor 203 drives the telescopic rod through the support base plate 202, pushing the base frame 106 to drive the fixed frame 105 to move up and down, which can perform up and down vibration screening of the material, enhancing the vibration screening effect. After screening, the sealing plate 101 is pulled up to process the material in the screening box 4. The collection box 3 is pulled to slide out of the screening box. The housing 1 allows for separate processing of collected impurities. Under the action of buffer springs 102 and 104, the energy of vibration is absorbed by the elastic deformation of buffer springs 102 and 104 through compression, improving overall stability and facilitating screening. Two sets of positioning posts 802 are installed on the fixed frame 105. Pushing the screening box 4 into the groove of the fixed frame 105 and pulling the movable block 801 causes the tension spring 7 to deform, thereby pushing the positioning posts 802 into the positioning holes on the locking block 5. After the tension spring 7 is loosened, the two sets of positioning posts 802 are forced to lock the screening box 4 onto the fixed frame 105 under the elastic action of the tension spring 7, facilitating the installation and disassembly of the screening box 4 and improving its practicality.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sieving structure for removing impurities in black tea processing, comprising a sieving box (1) and a sieving container (4), characterized in that: The screening box (1) is provided with a fixed frame (105) inside. The fixed frame (105) is provided with an installation block (6). The installation block (6) is provided with an inner groove (8). A tension spring (7) is installed inside the inner groove (8). A movable block (801) is provided at the end of the tension spring (7) away from the inner wall of the inner groove (8). A positioning column (802) is provided on the movable block (801). A top frame (103) is installed above the fixed frame (105). A collection box (3) is installed below the screening box (4). The collection box (3) is slidably connected to the screening box (1).

2. The black tea processing impurity removal and sieving structure according to claim 1, characterized in that, The bottom end of the top frame (103) is provided with a base frame (106), the fixed frame (105) is slidably connected to the base frame (106), the bottom end of the base frame (106) is installed with a support base plate (202), the support base plate (202) is fixedly connected to the inside of the screening box (1), and the top of the screening box (1) is installed with a sealing plate (101).

3. The black tea processing impurity removal and sieving structure according to claim 2, characterized in that, The sealing plate (101) is provided with a discharge port (2), and a second motor (203) is provided between the bottom of the support base plate (202) and the interior of the screening box (1). The second motor (203) is connected to the interior of the screening box (1) by fasteners. The second motor (203) is symmetrically distributed in the screening box (1). The sealing plate (101) is connected to the top of the screening box (1) by hinges.

4. The black tea processing impurity removal and sieving structure according to claim 2, characterized in that, A buffer spring 2 (104) is installed between one end of the fixed frame (105) and the interior of the base frame (106). A motor 1 (201) is installed on the base frame (106). The motor 1 (201) is connected to the buffer spring 2 (104) by fasteners. The motor 1 (201) is located on one side of the fixed frame (105).

5. The black tea processing impurity removal and sieving structure according to claim 1, characterized in that, A buffer spring (102) is provided between the top of the top frame (103) and the inside of the screening box (1). The two ends of the buffer spring (102) are fixedly connected to the top of the top frame (103) and the screening box (1). The two ends of the tension spring (7) are respectively fixedly connected to the movable block (801) and the inside of the inner groove (8).

6. The black tea processing impurity removal and sieving structure according to claim 1, characterized in that, A locking block (5) is installed on the screening box (4). One end of the positioning column (802) is fixedly connected to the movable block (801). The end of the positioning column (802) away from the movable block (801) is fitted into the screening box (4). The movable block (801) is slidably connected to the inner groove (8).

Citation Information

Patent Citations

  • Impurity removing and screening structure for black tea processing

    CN220406302U