Rail-mounted dust blowing assembly for a crane

CN224614607UActive Publication Date: 2026-08-11XIAN SPECIAL EQUIP INSPECTION INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-13
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]起重机作为工业生产、物流仓储中的核心设备,其轨道的清洁度直接影响运行稳定性:轨道表面堆积的灰尘、金属碎屑、粉尘等杂物,会导致起重机车轮与轨道接触不良,增加运行噪音、磨损车轮,严重时甚至引发轨道卡滞、起重机偏载,存在安全隐患

Benefits of technology

[0020]本实用新型与现有技术相比的优点在于:本申请中集成“吸尘+反冲+震动清扫”三重功能——吸尘头吸附表面杂物,震动板带动刷毛清扫缝隙顽固灰尘,微型反冲喷头吹出气流将震落灰尘吹至吸尘头吸附范围,形成清洁闭环,避免灰尘残留与扩散,通过固定安装板可以与起重机的轨道车连接或外置轨道移动设备驱动,使其定期清理,易于推广使用。

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Abstract

This utility model discloses a rail-mounted dust blowing assembly for a crane, including a fixed mounting plate and a turbine fan and a dust collection bin mounted on one side of the fixed mounting plate. The turbine fan's inlet is connected to an inlet pipe, and a post-filter assembly is connected between the inlet pipe and the dust collection bin's suction port. The dust collection bin's inlet is also connected to a suction head via an air duct. The turbine fan's outlet is connected to a backflushing head via an outlet pipe. Backflushing plates are connected to both sides of the backflushing head, and a vibrating cleaning assembly located between the two sets of backflushing plates is connected inside the backflushing head. The advantages of this utility model compared to existing technologies are: it provides a rail-mounted dust blowing assembly for cranes that is convenient for automatic use, reduces manual labor, and increases cleaning efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of crane auxiliary cleaning equipment, specifically to a rail-mounted dust blowing assembly for a crane. Background Technology

[0002] As a core piece of equipment in industrial production and logistics warehousing, the cleanliness of the crane's rails directly affects its operational stability. Dust, metal shavings, powder, and other debris accumulated on the rail surface can lead to poor contact between the crane wheels and the rails, increasing operating noise and wheel wear. In severe cases, it can even cause rail jamming and uneven loading of the crane, posing safety hazards.

[0003] Current methods for cleaning crane tracks mostly involve manual sweeping using tools such as brooms and rags, which is not only inefficient but also poses safety hazards.

[0004] Many automated devices rely solely on blowing dust, which can easily spread dust to the surrounding environment and fail to collect debris, requiring secondary cleaning later. Utility Model Content

[0005] (I) Problems to be solved

[0006] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide a rail-mounted dust blowing component for cranes that is convenient for automatic use, reduces manual labor, and increases cleaning effect.

[0007] (II) Technical Solution

[0008] To solve the above-mentioned technical problems, the technical solution provided by this utility model is: a rail-mounted dust blowing assembly for a crane, including a fixed mounting plate and a turbine fan and a dust storage bin installed on one side of the fixed mounting plate;

[0009] The air inlet of the turbine fan is connected to an air inlet pipe, and a post-filter assembly is connected between the air inlet pipe and the air inlet of the dust storage bin. The air inlet of the dust storage bin is also connected to a dust suction head through an air pipe.

[0010] The air outlet of the worm gear fan is also connected to a backflush head via an air outlet pipe. Backflush plates are connected to both sides of the backflush head, and a vibrating cleaning component located between the two sets of backflush plates is also connected inside the backflush head.

[0011] As an improvement, the backflush plate is provided with a number of miniature backflush nozzles arranged in an array along its length, and a backflush flow channel structure is formed between the air outlet pipe and the miniature backflush nozzles on the two sets of backflush plates.

[0012] As an improvement, the vibratory cleaning assembly includes a drive motor connected to the middle of the backflush head, an eccentric shaft located at the rotating end of the drive motor, and a vibrating plate sleeved with the eccentric shaft.

[0013] The vibrating plate is connected between the two sets of backflush plates, and a vibration circuit gap is formed between the two sets of backflush plates and the vibrating plate;

[0014] The outer side of the vibrating plate is also provided with several bristles.

[0015] As an improvement, the turbine fan is a centrifugal turbine fan.

[0016] As an improvement, the fixed mounting plate is equipped with arc-shaped mounting plates for both the turbine fan and the dust storage bin.

[0017] As an improvement, the lower end of the dust storage bin is threaded with a bin cover, and a dust filter is also provided at the top of the dust storage bin near its air intake.

[0018] As an improvement, the post-filtration assembly includes a filter cartridge and a sponge filter screen connected inside the filter cartridge.

[0019] (III) Beneficial Effects

[0020] The advantages of this utility model compared with the prior art are as follows: This application integrates three functions of "vacuuming + backflushing + vibration cleaning" - the vacuum head adsorbs surface debris, the vibrating plate drives the brush bristles to clean stubborn dust in the crevices, and the micro backflushing nozzle blows airflow to blow the dislodged dust into the adsorption range of the vacuum head, forming a cleaning closed loop, avoiding dust residue and diffusion. It can be connected to the railcar of a crane or driven by an external rail mobile device through a fixed mounting plate, so that it can be cleaned regularly and is easy to promote and use. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a rail-mounted dust blowing assembly for a crane.

[0022] Figure 2 This is a second-view structural schematic diagram of a rail-mounted dust blowing assembly for a crane.

[0023] Figure 3 This is a third-view structural diagram of a rail-mounted dust blowing assembly for a crane.

[0024] Figure 4 This is a partial structural diagram of the vibratory cleaning component.

[0025] As shown in the figure: 1. Fixed mounting plate; 2. Turbine fan; 3. Dust collection bin; 4. Air inlet pipe; 5. Post-filter assembly; 6. Dust suction head; 7. Air outlet pipe; 8. Backflush head; 9. Backflush plate; 10. Miniature backflush nozzle; 11. Drive motor; 12. Eccentric shaft; 13. Vibrating plate; 14. Vibration circuit gap; 15. Brush bristles; 16. Arc-shaped mounting plate; 17. Bin cover. Detailed Implementation

[0026] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0027] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0031] Please refer to the appendix carefully. Figure 1-4 A rail-mounted dust blowing assembly for a crane includes a fixed mounting plate 1 and a turbine fan 2 and a dust storage bin 3 mounted on one side of the fixed mounting plate 1.

[0032] in:

[0033] The air inlet of the turbine fan 2 is connected to an air inlet pipe 4, and a post-filter assembly 5 is connected between the air inlet pipe 4 and the air suction port of the dust storage bin 3. The air inlet of the dust storage bin 3 is also connected to a dust suction head 6 through an air pipe.

[0034] The air outlet of the turbine fan 2 is also connected to a backflush head 8 via an air outlet pipe 7. Backflush plates 9 are respectively connected to both sides of the backflush head 8. A vibratory cleaning component located between the two sets of backflush plates 9 is also connected inside the backflush head 8.

[0035] In practical use, a number of miniature backflush nozzles 10 are arrayed on the backflush plate 9 along its length direction. The air outlet pipe 7 and the miniature backflush nozzles 10 on the two sets of backflush plates 9 form a backflush flow channel structure. The track is backflushed by the miniature backflush nozzles 10. In order to ensure the backflush effect, the vibratory cleaning component includes a drive motor 11 connected in the middle of the backflush head 8, an eccentric shaft 12 located at the rotating end of the drive motor 11, and a vibratory plate 13 sleeved with the eccentric shaft 12.

[0036] The vibrating plate 13 is connected between the two sets of back impact plates 9, and a vibration circuit gap 14 is formed between the two sets of back impact plates 9 and the vibrating plate 13.

[0037] The outer side of the vibrating plate 13 is also provided with several bristles 15, which are used to clean stubborn dust.

[0038] In one embodiment, the turbine fan 2 is a centrifugal turbine fan, with the air inlet and air outlet located at the shaft end and the radial end, respectively.

[0039] When in use, the lower end of the dust storage bin 3 is threaded with a bin cover 17. The top of the dust storage bin 3 near its air intake is also equipped with a dust filter screen. Then the filter assembly 5 includes a filter cylinder and a sponge filter screen connected in the filter cylinder, thereby extending the maintenance time and reducing the number of times the fan needs maintenance.

[0040] The fixed mounting plate 1 is equipped with arc-shaped mounting plates 16 to cooperate with the turbine fan 2 and the dust storage bin 3. The fixed mounting plate 1 can be installed with the hoisting trolley or the external drive component. When installed with the hoisting trolley, it can follow its movement trajectory for cleaning. When installed with the external drive rail, the crane's slide rail can be cleaned periodically by starting the drive rail.

[0041] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0042] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0043] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A rail-mounted dusting assembly for a crane, characterized by: It includes a fixed mounting plate (1) and a turbine fan (2) and a dust storage bin (3) installed on one side of the fixed mounting plate (1); The air inlet of the turbine fan (2) is connected to an air inlet pipe (4), and a post-filter assembly (5) is connected between the air inlet pipe (4) and the air inlet of the dust storage bin (3). The air inlet of the dust storage bin (3) is also connected to a dust suction head (6) through an air pipe. The outlet of the turbine fan (2) is also connected to a backflush head (8) via an outlet pipe (7). Backflush plates (9) are connected to both sides of the backflush head (8). A vibratory cleaning assembly located between the two sets of backflush plates (9) is also connected inside the backflush head (8).

2. A track-mounted dusting assembly for a crane as claimed in claim 1, wherein: The backflush plate (9) is provided with a number of miniature backflush nozzles (10) arranged in an array along its length direction, and a backflush flow channel structure is formed between the air outlet pipe (7) and the miniature backflush nozzles (10) on the two sets of backflush plates (9).

3. A rail-mounted dusting assembly for a crane as defined in claim 2, wherein: The vibratory cleaning assembly includes a drive motor (11) connected in the middle of the back punch (8), an eccentric shaft (12) located at the rotating end of the drive motor (11), and a vibrating plate (13) sleeved with the eccentric shaft (12). The vibrating plate (13) is connected between the two sets of backflush plates (9), and a vibration circuit gap (14) is formed between the two sets of backflush plates (9) and the vibrating plate (13); The outer side of the vibrating plate (13) is also provided with several bristles (15).

4. A track-mounted dusting assembly for a crane as defined in claim 1, wherein: The turbine fan (2) is a centrifugal turbine fan.

5. A rail-mounted dust blowing assembly for a crane according to claim 4, characterized in that: The fixed mounting plate (1) is equipped with arc-shaped mounting plates (16) for both the turbine fan (2) and the dust storage bin (3).

6. A rail-mounted dust blowing assembly for a crane according to claim 5, characterized in that: The lower end of the dust storage bin (3) is threaded with a bin cover (17), and a dust filter is also provided at the top of the dust storage bin (3) near its air intake.

7. A rail-mounted dust blowing assembly for a crane according to claim 1, characterized in that: The post-filter assembly (5) includes a filter cylinder and a sponge filter screen connected inside the filter cylinder.