A highly efficient correction device

Abstract

This utility model relates to the field of straightening device technology, specifically disclosing a high-efficiency straightening device. The straightening mechanism includes a first fixing part adapted to the shape of a first side, a second fixing part adapted to the shape of a second side, and a first driving structure for driving the second fixing part to move relatively closer to or away from the first fixing part; the displacement mechanism includes a first operating station and a second operating station disposed on the front and rear sides of the straightening mechanism for loading and unloading workpieces, a carrier plate disposed between the first fixing part and the second fixing part for placing workpieces, and a second driving structure for driving the carrier plate to move back and forth. The carrier plate includes a first placement part and a second placement part disposed at the front and rear for placing workpieces. This utility model employs alternating operation of two stations to achieve synchronous straightening and loading / unloading, improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of orthodontic device technology, and in particular to a high-efficiency orthodontic device. Background Technology

[0002] In the manufacturing process of communication transmission equipment, the frame is a crucial supporting component. As shown in the figure, the frame has a base plate 403 and first side panels 401 and second side panels 402 vertically positioned on the left and right sides of the base plate 403. Its overall structure is relatively thick. During production, the angle formed by the side panels and the base plate must be correct before installation; otherwise, it will be impossible to cooperate with other components of the communication transmission equipment. However, the frame requires multiple processes such as bending and painting, often resulting in shape deviations after processing. This causes significant inconvenience for subsequent installation, requiring individual correction of each frame, leading to low production efficiency. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a high-efficiency straightening device that adopts a dual-station alternating operation to achieve synchronous straightening and loading / unloading, thereby improving production efficiency.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A high-efficiency orthodontic device, comprising:

[0006] The correction mechanism includes a first fixing part adapted to the shape of a first side, a second fixing part adapted to the shape of a second side, and a first driving structure for driving the second fixing part relatively closer to or further away from the first fixing part.

[0007] The displacement mechanism includes a first operating station and a second operating station disposed on the front and rear sides of the straightening mechanism for loading and unloading workpieces, a carrier plate disposed between the first fixed part and the second fixed part for placing workpieces, and a second driving structure for driving the carrier plate to move back and forth. The carrier plate includes a first placement part and a second placement part disposed at the front and rear for placing workpieces.

[0008] When the second drive structure drives the first placement part to move to the first operating position, the second placement part can enter the correction mechanism; when the second drive structure drives the second placement part to move to the second operating position, the first placement part can enter the correction mechanism.

[0009] According to some embodiments of the present invention, the first driving structure includes a first guide rail structure arranged laterally, a sliding plate that slides in conjunction with the first guide rail structure, and a first driving component for driving the sliding plate to move left and right, wherein the second fixing part is connected to the sliding plate.

[0010] According to some embodiments of the present invention, the first guide rail structure includes a first slide rail and a second slide rail disposed on both sides of the sliding plate, the bottom of the sliding plate has a sliding groove that matches and slides with the first slide rail and the second slide rail, and the first driving component is disposed between the first slide rail and the second slide rail.

[0011] According to some embodiments of the present invention, the inner side of the first fixing part is provided with a first correction groove that is adapted to the shape of the first side, and the inner side of the second fixing part is provided with a second correction groove that is adapted to the shape of the second side. An elastic pad layer is provided on the inner wall of both the first correction groove and the second correction groove.

[0012] According to some embodiments of the present invention, the second driving structure includes a second guide rail structure disposed at the bottom of the carrier plate and a second driving component for driving the carrier plate to move back and forth along the second guide rail structure.

[0013] According to some embodiments of the present invention, the second guide rail structure includes a third slide rail disposed in the middle below the loading plate, and the bottom of the loading plate has a slider that slides in cooperation with the third slide rail.

[0014] According to some embodiments of the present invention, the second driving component is disposed outside the first fixed part, and the end of the movable end of the second driving component is provided with a connecting block that connects to the end of the carrying plate.

[0015] According to some embodiments of the present invention, the first and second placement portions of the carrier plate are each provided with a positioning structure for fixing the workpiece.

[0016] According to some embodiments of the present invention, the positioning structure includes a plurality of protrusions that engage with holes on the workpiece base plate.

[0017] This utility model has at least the following beneficial effects:

[0018] The straightening mechanism can straighten the workpiece. The first and second placement sections of the carrier plate can place workpieces simultaneously. The second drive structure drives the carrier plate to move back and forth, so that the workpieces on the first and second placement sections enter the straightening mechanism in turn. When the workpiece in the first placement section is being straightened, the workpieces in the second placement section can be loaded and unloaded simultaneously, or when the workpiece in the second placement section is being straightened, the workpieces in the first placement section can be loaded and unloaded simultaneously. Through this dual-station design, the idle time of the equipment is reduced and the production efficiency is significantly improved. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the frame workpiece of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of one embodiment of the present utility model. Figure 1 ;

[0021] Figure 3 This is a schematic diagram of the structure of one embodiment of the present utility model. Figure 2 ;

[0022] Figure 4 This is a front view of one embodiment of the present invention. Detailed Implementation

[0023] This invention provides the following description with reference to the accompanying drawings to aid in a comprehensive understanding of the various embodiments of the invention as defined by the claims and their equivalents. The description includes various specific details to aid understanding, but these details should be considered exemplary only. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the various embodiments described herein without departing from the scope and spirit of the invention.

[0024] In the description of this utility model, the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] It should be understood that when one element (e.g., the first element) is “connected” to another element (e.g., the second element), the element may be directly connected to the other element, or there may be an intermediary element (e.g., the third element) between the element and the other element.

[0026] Embodiments of this utility model provide a high-efficiency correction device, such as... Figure 1-4 As shown, it includes:

[0027] The correction mechanism 1 includes a first fixing part 101 that is adapted to the shape of the first side 401, a second fixing part 102 that is adapted to the shape of the second side 402, and a first driving structure 103 for driving the second fixing part 102 to move relatively closer to or away from the first fixing part 101.

[0028] The displacement mechanism 2 includes a first operating station 201 and a second operating station 202 disposed on the front and rear sides of the straightening mechanism 1 for loading and unloading workpieces, a carrier plate 200 disposed between the first fixing part 101 and the second fixing part 102 for placing workpieces, and a second driving structure 203 for driving the carrier plate 200 to move back and forth. The carrier plate 200 includes a first placement part 204 and a second placement part 205 disposed at the front and rear for placing workpieces.

[0029] When the second drive structure 203 drives the first placement part 204 to move to the first operating station 201, the second placement part 205 can enter the correction mechanism 1; when the second drive structure 203 drives the second placement part 205 to move to the second operating station 202, the first placement part 204 can enter the correction mechanism 1.

[0030] The workpieces can be placed on the first placement part 204 and the second placement part 205 of the carrier plate 200 in the displacement mechanism 2, which facilitates simultaneous operation of two workpieces, improves the tightness of the correction process, and speeds up production. The second drive structure 203 drives the carrier plate 200 to slide back and forth between the first fixing part 101 and the second fixing part 102. When the second drive structure 203 drives the first placement part 204 of the carrier plate 200 to enter the correction mechanism 1 from the first operating station 201, the first side 401 of the workpiece on the first placement part 204 is inserted into the first fixing part 101, and the second side 402 is inserted into the second fixing part 102. Then the first drive structure 103 drives the second fixing part 102 to move closer to the first fixing part 101 and clamp it, so as to realize the correction and adjustment of the angle between the first side 401 and the second side 402. While the workpiece on the first placement section 204 is being corrected in the straightening mechanism 1, the second placement section 205 is located at the second operating station 202. A robotic arm or similar loading structure picks up the corrected workpiece and places a new workpiece to be corrected on the second placement section 205. After the workpiece on the first placement section 204 has been corrected, the second drive structure 203 drives the carrier plate 200 to move, causing the first placement section 204 to move to the first operating station 201. Meanwhile, the workpiece to be corrected on the second placement section 205 enters the straightening mechanism 1 for correction. A robotic arm or similar unloading structure removes the workpiece from the first placement section 204 at the first operating station 201 and sends it to the next process. The first placement section 204 and the second placement section 205 can alternately enter the straightening mechanism 1 to complete the correction, and can also complete the loading and unloading operations at the first operating station 201 and the second operating station 202, achieving seamless and efficient correction operations, greatly reducing equipment downtime and improving overall work efficiency.

[0031] In some embodiments, such as Figure 3-4 As shown, the first driving structure 103 includes a first guide rail structure 105 arranged laterally, a sliding plate 104 that slides in conjunction with the first guide rail structure 105, and a first driving component 106 for driving the sliding plate 104 to move left and right. The second fixing part 102 is connected to the sliding plate 104.

[0032] The sliding engagement between the sliding plate 104 and the first guide rail structure 105 ensures that the second fixed part 102 maintains a stable linear motion trajectory during movement, effectively avoiding inaccurate correction due to motion deviation and improving correction reliability. Specifically, the bottom of the second fixed part 102 is connected to the top of the sliding plate 104. The first guide rail structure 105 can be a combination of a cylinder drive and a slide rail slider 209, a hydraulic cylinder drive and a guide rail slider 209, or a cylinder drive and a linkage mechanism, etc., used to drive the sliding plate 104 to press against the first fixed part 101.

[0033] Furthermore, such as Figure 3 As shown, the first guide rail structure 105 includes a first slide rail 107 and a second slide rail 108 disposed on both sides of the slide plate 104. The bottom of the slide plate 104 has a sliding groove that matches and slides with the first slide rail 107 and the second slide rail 108. The first drive component 106 is disposed between the first slide rail 107 and the second slide rail 108.

[0034] The dual slide rails make the sliding plate 104 more stable during movement and provide dual guidance, effectively preventing the sliding plate 104 from tilting or shaking during movement, thereby ensuring that the second fixing part 102 can accurately approach or move away from the first fixing part 101; placing the first driving component 106 between the two slide rails makes the layout of the entire driving system more compact and reasonable, saves space, and enhances the overall structure and stability.

[0035] Furthermore, such as Figure 4 As shown, the inner side of the first fixing part 101 is provided with a first correction groove 109 that matches the shape of the first side 401, and the inner side of the second fixing part 102 is provided with a second correction groove 110 that matches the shape of the second side 402. An elastic pad layer 111 is provided on the inner wall of both the first correction groove 109 and the second correction groove 110.

[0036] The straightening groove allows the first side 401 and the second side 402 of the workpiece to be inserted, achieving precise shape correction; the elastic pad 111 can buffer and protect the workpiece during the straightening process, preventing damage to the workpiece surface due to excessive straightening force.

[0037] In some embodiments, such as Figure 2 As shown, the second drive structure 203 includes a second guide rail structure 206 disposed at the bottom of the carrier plate 200 and a second drive component 207 for driving the carrier plate 200 to move back and forth along the second guide rail structure 206.

[0038] The second guide rail structure 206 is located at the bottom of the carrier plate 200 and does not occupy the left and right correction space, thus simplifying the structure of the device. The second guide rail structure 206 can be a combination of cylinder drive and slide rail slider 209, hydraulic cylinder drive and guide rail slider 209, or screw and slide rail combination, etc., which can drive the carrier plate 200 to move back and forth, ensuring that the workpiece can be accurately transferred between the correction mechanism 1 and the operating station.

[0039] Furthermore, such as Figure 3-4 As shown, the second guide rail structure 206 includes a third slide rail 208 disposed in the middle below the carrier plate 200, and the bottom of the carrier plate 200 has a slider 209 that slides in cooperation with the third slide rail 208.

[0040] The third slide rail 208 alone can move the carrier plate 200, simplifying the structure and reducing costs. The cooperation between the third slide rail 208 and the slider 209 provides guidance for the carrier plate 200, ensuring that it moves along the predetermined track and improving the space utilization of the entire correction device.

[0041] Furthermore, such as Figure 2-3 As shown, the second driving component 207 is disposed outside the first fixing part 101, and the end of the movable end of the second driving component 207 is provided with a connecting block 210 that connects to the end of the carrier plate 200.

[0042] The second driving component 207 is located outside the first fixed part 101, making the overall layout of the device more reasonable. Since the first operating station 201 and the second operating station 202 are long structures, if the second driving component 207 is located outside the first operating station 201 or the second operating station 202, and the travel of the carrier plate 200 is long, the entire device will occupy a lot of production space and be uneconomical. By connecting the movable end of the second driving component 207 to the end of the carrier plate 200 through the connecting block 210, the transmission of driving force can be ensured, so that the second driving component 207 located outside the first fixed part 101 can drive the carrier plate 200 to move back and forth through the connecting block 210.

[0043] In some embodiments, such as Figure 2-4 As shown, the first placement part 204 and the second placement part 205 of the carrier plate 200 are both provided with positioning structures 211 for fixing workpieces.

[0044] The positioning structure 211 fixes the workpiece during the straightening or feeding process, preventing the workpiece from shifting on the carrier plate 200, thereby ensuring the stability of the straightening and further enhancing the practicality and reliability of the entire straightening device.

[0045] Furthermore, such as Figure 4 As shown, the positioning structure 211 includes a plurality of protrusions 212 that engage with holes on the workpiece base plate 403.

[0046] The structure of multiple protrusions 212 is simple, with good horizontal limiting effect. Different protrusions 212 can be switched to flexibly fix different workpieces. The positioning method is simple and quick to operate, which facilitates the rapid loading and unloading of workpieces.

[0047] The terms and words used in the foregoing description and claims are not limited to their literal meaning, but are merely used by the applicant to enable a clear and consistent understanding of the present invention. Therefore, those skilled in the art should understand that the foregoing description of various embodiments of the present invention is for illustrative purposes only, and not intended to limit the present invention as defined by the appended claims and their equivalents.

Claims

1. A high-efficiency correction device, characterized in that, include: The correction mechanism (1) includes a first fixing part (101) adapted to the shape of the first side (401), a second fixing part (102) adapted to the shape of the second side (402), and a first drive structure (103) for driving the second fixing part (102) to move relatively closer to or away from the first fixing part (101). The displacement mechanism (2) includes a first operating station (201) and a second operating station (202) for loading and unloading workpieces, which are disposed on the front and rear sides of the straightening mechanism (1), a carrier plate (200) for placing workpieces, which is disposed between the first fixing part (101) and the second fixing part (102), and a second driving structure (203) for driving the carrier plate (200) to move back and forth. The carrier plate (200) includes a first placement part (204) and a second placement part (205) for placing workpieces, which are disposed on the front and rear sides. When the second drive structure (203) drives the first placement part (204) to move to the first operating station (201), the second placement part (205) can enter the correction mechanism (1); when the second drive structure (203) drives the second placement part (205) to move to the second operating station (202), the first placement part (204) can enter the correction mechanism (1).

2. The high-efficiency correction device according to claim 1, characterized in that: The first driving structure (103) includes a first guide rail structure (105) arranged laterally, a sliding plate (104) that slides in conjunction with the first guide rail structure (105), and a first driving component (106) for driving the sliding plate (104) to move left and right. The second fixing part (102) is connected to the sliding plate (104).

3. The high-efficiency correction device according to claim 2, characterized in that: The first guide rail structure (105) includes a first slide rail (107) and a second slide rail (108) disposed on both sides of the sliding plate (104). The bottom of the sliding plate (104) has a sliding groove that matches and slides with the first slide rail (107) and the second slide rail (108). The first driving component (106) is disposed between the first slide rail (107) and the second slide rail (108).

4. The high-efficiency correction device according to claim 2, characterized in that: The inner side of the first fixing part (101) is provided with a first correction groove (109) that is adapted to the shape of the first side (401), and the inner side of the second fixing part (102) is provided with a second correction groove (110) that is adapted to the shape of the second side (402). An elastic pad (111) is provided on the inner wall of both the first correction groove (109) and the second correction groove (110).

5. The high-efficiency correction device according to claim 1, characterized in that: The second drive structure (203) includes a second guide rail structure (206) disposed at the bottom of the carrier plate (200) and a second drive component (207) for driving the carrier plate (200) to move back and forth along the second guide rail structure (206).

6. The high-efficiency correction device according to claim 5, characterized in that: The second guide rail structure (206) includes a third slide rail (208) disposed in the middle below the carrier plate (200), and the bottom of the carrier plate (200) has a slider (209) that slides in cooperation with the third slide rail (208).

7. The high-efficiency correction device according to claim 5, characterized in that: The second driving component (207) is disposed outside the first fixing part (101), and the end of the movable end of the second driving component (207) is provided with a connecting block (210) that connects to the end of the carrier plate (200).

8. The high-efficiency correction device according to claim 1, characterized in that: The first placement part (204) and the second placement part (205) of the carrier plate (200) are each provided with a positioning structure (211) for fixing the workpiece.

9. The high-efficiency correction device according to claim 8, characterized in that: The positioning structure (211) includes a plurality of protrusions (212) that engage with holes on the workpiece base plate (403).

Images