Punching and shearing machine with waste collection

Abstract

This utility model provides a punching and shearing machine device with waste collection, belonging to the field of metal processing machinery technology. It includes a punching and shearing machine body, a collection hopper fixedly connected to the inner wall of the punching and shearing machine body, a transfer pipe connected to the bottom of the collection hopper, a collection component disposed at the end of the transfer pipe, and a compression component disposed below the collection component. This utility model effectively solves the problems of scattered and difficult waste collection in traditional punching and shearing machines through the arrangement of the collection and compression components. Automatic suction and separation of waste are achieved through air pump negative pressure adsorption combined with a bellows structure, avoiding the inconvenience of manual cleaning. The bidirectional hydraulic compression mechanism efficiently compresses the waste into regular blocks, significantly reducing waste volume and improving storage and transportation efficiency. While ensuring the normal operation of the punching and shearing machine, it achieves automated waste processing, improving the working environment and reducing waste management costs, thus possessing high practical value and economic efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of metal processing machinery technology, specifically relating to a punching and shearing machine device with waste collection. Background Technology

[0002] A punching and shearing machine is a mechanical device that integrates punching and shearing functions. Its technological background can be traced back to the Industrial Revolution of the early 20th century, and it gradually developed along with the increasing demand for metal processing. Early equipment was mainly mechanically driven, but with the introduction of hydraulic and CNC technologies, punching and shearing machines have significantly improved in precision, efficiency, and automation, gradually evolving into modern, highly efficient, multi-functional composite machine tools. Its applications are wide-ranging, covering steel structure construction, automobile manufacturing, power equipment, hardware processing, and other fields, used to efficiently complete punching, shearing, and forming processes on metal sheets and profiles, becoming an important piece of equipment in modern sheet metal processing and metal component production.

[0003] Traditional punching and shearing machines generate a large amount of metal waste during the punching and shearing process. This waste is usually scattered around the equipment or piled up under the workbench, requiring frequent manual cleaning, which is not only inefficient but also poses safety hazards. Therefore, a punching and shearing machine device with waste collection has emerged. Utility Model Content

[0004] The purpose of this invention is to provide a punching and shearing machine device with waste collection, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A punching and shearing machine device with waste collection, comprising,

[0007] The punching and shearing machine body, a collecting hopper fixedly connected to the inner wall of the punching and shearing machine body, a transfer pipe connected to the bottom of the collecting hopper, a collecting assembly disposed at the end of the transfer pipe, and a compression assembly disposed below the collecting assembly.

[0008] As a preferred embodiment of the present invention, the collection assembly includes a feed pipe connected to the end of the transfer pipe and a bellows connected to the end of the feed pipe.

[0009] As a preferred embodiment of the present invention, the collection assembly further includes a partition fixedly installed on the inner wall of the air box, and a filter screen adapted to be installed on the side wall of the partition.

[0010] As a preferred embodiment of the present invention, the collecting assembly further includes an air pump connected to the side wall of the air box, and a hopper connected to the bottom of the air box.

[0011] As a preferred embodiment of the present invention, the compression assembly includes a collection box disposed below the collection hopper, a longitudinal hydraulic cylinder adapted to be installed on the side wall of the collection box, and a first pressure plate fixedly connected to the end of the longitudinal hydraulic cylinder.

[0012] As a preferred embodiment of the present invention, the compression assembly further includes a transverse hydraulic cylinder fixedly connected to the surface of the collection box, and a second pressure plate fixedly connected to the end of the transverse hydraulic cylinder.

[0013] As a preferred embodiment of the present invention, the compression assembly further includes a discharge gate hinged to the side wall of the collection box, and an opening and closing cylinder fixedly connected to the side wall of the collection box.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting up the collection component and the compression component, the problem of scattered and difficult collection of waste materials in traditional punching and shearing machines is effectively solved. The automatic suction and separation of waste materials is achieved by the negative pressure adsorption of the air pump in combination with the air box structure, avoiding the inconvenience of manual cleaning. The bidirectional hydraulic compression mechanism efficiently compresses the waste materials into regular blocks, greatly reducing the volume of waste materials and improving storage and transportation efficiency. While ensuring the normal operation of the punching and shearing machine, the automatic processing of waste materials is achieved, which not only improves the working environment but also reduces the cost of waste management, and has high practical value and economy. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram showing the connection between the collection hopper and the transfer pipe of this utility model;

[0018] Figure 3 This is a schematic diagram of the collection component of this utility model;

[0019] Figure 4 This is a schematic diagram of the compression component of this utility model.

[0020] In the diagram: 101, punching and shearing machine body; 102, collecting hopper; 103, transfer pipe; 104, collecting assembly; 104a, feeding pipe; 104b, air box; 104c, partition plate; 104d, filter screen; 104e, air pump; 104f, discharge hopper; 105, compression assembly; 105a, collecting box; 105b, longitudinal hydraulic cylinder; 105c, first pressure plate; 105d, transverse hydraulic cylinder; 105e, second pressure plate; 105f, discharge gate; 105g, opening and closing cylinder. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0024] Example

[0025] Reference Figures 1-4 This is an embodiment of the present invention, which provides a punching and shearing machine device with waste collection, comprising,

[0026] The punching and shearing machine body 101, the collecting hopper 102 fixedly connected to the inner wall of the punching and shearing machine body 101, the transfer pipe 103 connected to the bottom of the collecting hopper 102, the collecting component 104 disposed at the end of the transfer pipe 103, and the compression component 105 disposed below the collecting component 104.

[0027] Among them, the punching and shearing machine body 101 adopts the Amada Pega 357 punching and shearing machine, which is highly precise and automated, suitable for medium and heavy plate processing, and has the function of punching and shearing in one piece, with a maximum processing thickness of about 6mm.

[0028] Specifically, the collection assembly 104 includes a feed pipe 104a connected to the end of the transfer pipe 103, and a bellows 104b connected to the end of the feed pipe 104a. The collection assembly 104 also includes a partition 104c fixedly installed on the inner wall of the bellows 104b, and a filter screen 104d adapted to be installed on the side wall of the partition 104c. The collection assembly 104 also includes an air pump 104e connected to the side wall of the bellows 104b, and a hopper 104f connected to the bottom of the bellows 104b.

[0029] Furthermore, the partition 104c facilitates the division of the bellows 104b into two parts, with the air pump 104e connected to one side of the partition 104c and the hopper 104f connected to the side wall of the other side of the partition 104c, and the feed pipe 104a positioned above the hopper 104f.

[0030] Preferably, the compression assembly 105 includes a collection box 105a disposed below the collection hopper 102, a longitudinal hydraulic cylinder 105b adapted to be installed on the side wall of the collection box 105a, and a first pressure plate 105c fixedly connected to the end of the longitudinal hydraulic cylinder 105b. The compression assembly 105 also includes a transverse hydraulic cylinder 105d fixedly connected to the surface of the collection box 105a, and a second pressure plate 105e fixedly connected to the end of the transverse hydraulic cylinder 105d. The compression assembly 105 also includes a discharge gate 105f hinged to the side wall of the collection box 105a, and an opening and closing cylinder 105g fixedly connected to the side wall of the collection box 105a.

[0031] It should be noted that the end of the opening and closing cylinder 105g is fixedly connected to the side wall of the discharge gate 105f. When the opening and closing cylinder 105g extends or retracts, it can drive the discharge gate 105f to open and close, ensuring convenient material discharge.

[0032] During operation, after the punching and shearing machine body 101 processes the raw material, the waste material falls into the collection hopper 102. The air pump 104e operates, working in conjunction with the bellows 104b and the feed pipe 104a to draw the waste material from the collection hopper 102 into the bellows 104b through the transfer pipe 103, and then into the discharge hopper 104f. The filter screen 104d ensures that the air pump 104e can generate negative pressure within the bellows 104b, while preventing waste material from being drawn into the air pump 104e. The discharge hopper 104f is then opened, and the waste material falls into the collection box. Inside 105a, the longitudinal hydraulic cylinder 105b operates, driving the first pressure plate 105c to move forward. The first pressure plate 105c, in conjunction with the collection box 105a, compresses the waste material into a rectangle. The transverse hydraulic cylinder 105d operates, driving the second pressure plate 105e to move, compressing the rectangular waste block into a cube. The opening and closing cylinder 105g operates, driving the discharge gate 105f to move. After the discharge gate 105f is opened, the transverse hydraulic cylinder 105d continues to operate, pushing the square waste block out of the collection box 105a.

[0033] In summary, the combination of the collection component 104 and the compression component 105 improves production efficiency and environmental performance. The punching and shearing machine body 101 ensures the processing quality of medium and heavy plates. The collection component 104 uses the negative pressure adsorption of the air pump 104e to quickly transfer waste materials, and the filter screen 104d effectively separates airflow and waste materials, preventing equipment blockage. The compression component 105 adopts a two-way hydraulic setting, and through the combined use of longitudinal and transverse pressure plates, it compresses loose waste materials into regular cubic blocks in stages, significantly reducing the volume of waste materials and facilitating storage and transportation. The linkage structure between the unloading gate 105f and the opening and closing cylinder 105g realizes the automated unloading of compressed waste materials, reducing the need for manual intervention. The device not only solves the problem of work surface pollution caused by waste accumulation in traditional punching and shearing machines, but also realizes the intensive management of waste materials through collection and compression, providing convenience for subsequent recycling and processing, and combining practicality and economy.

[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A punching and shearing machine device with waste collection, characterized in that: include, The punching and shearing machine body (101), the collecting hopper (102) fixedly connected to the inner wall of the punching and shearing machine body (101), the transfer pipe (103) connected to the bottom of the collecting hopper (102), the collecting assembly (104) disposed at the end of the transfer pipe (103), and the compression assembly (105) disposed below the collecting assembly (104).

2. The punching and shearing machine device with waste collection according to claim 1, characterized in that: The collection assembly (104) includes a feed pipe (104a) connected to the end of the transfer pipe (103) and a bellows (104b) connected to the end of the feed pipe (104a).

3. The punching and shearing machine device with waste collection according to claim 2, characterized in that: The collection assembly (104) also includes a partition (104c) fixedly installed on the inner wall of the bellows (104b) and a filter (104d) adapted to be installed on the side wall of the partition (104c).

4. The punching and shearing machine device with waste collection according to claim 3, characterized in that: The collection assembly (104) also includes an air pump (104e) connected to the side wall of the bellows (104b) and a hopper (104f) connected to the bottom of the bellows (104b).

5. A punching and shearing machine device with waste collection according to claim 4, characterized in that: The compression assembly (105) includes a collection box (105a) disposed below the collection hopper (102), a longitudinal hydraulic cylinder (105b) adapted to be installed on the side wall of the collection box (105a), and a first pressure plate (105c) fixedly connected to the end of the longitudinal hydraulic cylinder (105b).

6. A punching and shearing machine device with waste collection according to claim 5, characterized in that: The compression assembly (105) also includes a transverse hydraulic cylinder (105d) fixedly connected to the surface of the collection box (105a), and a second pressure plate (105e) fixedly connected to the end of the transverse hydraulic cylinder (105d).

7. A punching and shearing machine device with waste collection according to claim 6, characterized in that: The compression assembly (105) also includes a discharge gate (105f) hinged to the side wall of the collection box (105a) and an opening and closing cylinder (105g) fixedly connected to the side wall of the collection box (105a).

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