High temperature special plastic PEEK plate and bar cooling device

CN224616786UActive Publication Date: 2026-08-11SUZHOU JIABO PRECISION MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-03
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有技术存在以下不足:现有的高温特塑PEEK板棒材冷却装置难以精确有效的控制高温特塑PEEK冷却,现有冷却对高温特塑PEEK的适应性差,由于高温特塑PEEK塑料材料性质,冷却温度变化会显著影响塑料的强度、刚度和韧性,高温特塑PEEK在冷却过程中温度变化过快或者不均匀,可能会导致热应力,使产品在降温后出现形状变化、裂纹或内部应力问题,影响高温特塑PEEK成型和加工的效率和质量

Benefits of technology

[0011]本实用新型的有益效果是:在高温特塑PEEK的成型和加工过程中,冷却阶段的温度变化若过快或不均匀,可能会引发热应力问题,进而导致产品在冷却后出现形状变化、裂纹甚至内部应力累积。这些问题显著影响了产品的加工效率和质量稳定性。为应对这些挑战,提出了一种创新的解决方案,即采用风冷加水冷循环装置。该装置通过风冷系统和水冷循环相结合的方式,有效地控制PEEK产品的冷却速度和温度分布,确保在整个冷却过程中温度变化均匀且稳定。这种冷却技术不仅可以显著减少热应力带来的负面影响,还能提升产品的成型精度和表面质量,从而提高生产效率和降低加工成本。

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Abstract

This utility model relates to the field of cooling, specifically to a cooling device for high-temperature special plastic PEEK sheets and bars. The technical solution includes: an air-cooling device housing, a heat exchange device housing, a water-cooling box housing, and a water-cooling inlet pipe. Rollers are installed on the top of the air-cooling device housing, a fan is installed below the rollers, and a cold water pipe is installed below the fan. The cold water pipe is connected to the heat exchange device inside the heat exchange device housing. A water tank is installed on the top of the heat exchange device, and small rollers are installed inside the water tank opening. A water pipe is installed above the small rollers and is enclosed within the water-cooling box housing. The beneficial effect of this utility model is that rapid or uneven temperature changes during the cooling process of PEEK may lead to thermal stress, causing shape changes, cracks, or internal stress problems in the product after cooling, affecting the efficiency and quality of high-temperature special plastic PEEK molding and processing. Therefore, an air-cooling and water-cooling circulation device is proposed to solve the above problems.
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Description

Technical Field

[0001] This utility model relates to the field of cooling, specifically to a high-temperature special plastic PEEK sheet and rod cooling device. Background Technology

[0002] PEEK is a high-performance engineering plastic with excellent heat resistance, chemical resistance, mechanical properties and abrasion resistance. It performs well in high-temperature environments and extreme conditions. PEEK sheets and rods are often used in applications requiring high strength, corrosion resistance and abrasion resistance.

[0003] Existing technologies have the following shortcomings: Current high-temperature special plastic PEEK sheet and rod cooling devices struggle to precisely and effectively control the cooling of high-temperature special plastic PEEK; existing cooling methods have poor adaptability to high-temperature special plastic PEEK; due to the properties of high-temperature special plastic PEEK, temperature changes significantly affect the plastic's strength, stiffness, and toughness; rapid or uneven temperature changes during cooling can lead to thermal stress, causing shape changes, cracks, or internal stress problems after cooling, thus affecting the efficiency and quality of high-temperature special plastic PEEK molding and processing. This has become one of the main problems users face when cooling high-temperature special plastic PEEK. Therefore, a wind-cooled water circulation cooling device is proposed to solve these problems.

[0004] Therefore, it is necessary to invent a high-temperature special plastic PEEK sheet and rod cooling device. Utility Model Content

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature special plastic PEEK sheet and rod cooling device, comprising an air-cooling device housing, a heat exchange device housing, and a water-cooling box housing, characterized in that: a roller is installed on the top of the air-cooling device housing, a fan is installed below the roller, a cold water pipe is installed below the fan, the cold water pipe is connected to the heat exchange device inside the heat exchange device housing, a water tank is installed above the heat exchange device, the water tank collects wastewater flowing down from above, a small roller is installed in the opening of the water tank, a water pipe is installed above the small roller, a nozzle is installed on the water pipe, and the water pipe is enclosed within the water-cooling box housing.

[0006] Preferably, the cold water pipe is connected to the heat exchange device inside the housing of the heat exchange device, a water tank is installed on the top of the heat exchange device, three sets of filter pipes are installed at the bottom of the water tank, the three sets of filter pipes are connected to the bottom recovery water pipe, and the recovery water pipe is connected to the bottom heat exchange device.

[0007] Preferably, the water-cooled inlet pipe, the pipe inlet pipe, and the recovery water pipe are connected to one end of the heat exchange device, the heat exchange device continuously exchanges hot and cold water, and the end of the heat exchange device away from the water-cooled inlet pipe is connected to the water-cooled outlet pipe and the pipe outlet pipe.

[0008] Preferably, the top of the air-cooling device housing is equipped with rollers, the rollers have ventilation openings, and six sets of fans are installed below the rollers, the six sets of fans being connected by four sets of heat dissipation copper pipes spaced apart.

[0009] Preferably, the water-cooled box is enclosed by a casing containing water pipes, which are filled with cooling water. Five nozzles are installed on the water pipes, and the nozzles spray cooling water downwards.

[0010] Preferably, the nozzle on the water pipe sprays water mist downwards, the water mist flows downwards to a small roller, a water tank is installed below the small roller, the water tank collects the cooling water sprayed from the nozzle above, and a filter pipe is installed below the water tank.

[0011] The beneficial effects of this invention are as follows: During the molding and processing of high-temperature special plastic PEEK, if the temperature change during the cooling stage is too rapid or uneven, it may cause thermal stress problems, leading to shape changes, cracks, or even internal stress accumulation in the product after cooling. These problems significantly affect the processing efficiency and quality stability of the product. To address these challenges, an innovative solution is proposed: a combined air-cooling and water-cooling circulation device. This device effectively controls the cooling rate and temperature distribution of PEEK products by combining an air-cooling system and water-cooling circulation, ensuring uniform and stable temperature changes throughout the cooling process. This cooling technology not only significantly reduces the negative impact of thermal stress but also improves the molding accuracy and surface quality of the product, thereby increasing production efficiency and reducing processing costs. Attached Figure Description

[0012] Figure 1 A structural diagram of the cooling device provided by this utility model;

[0013] Figure 2 A cross-sectional view of the cooling device provided by this utility model;

[0014] Figure 3 A diagram of the air-cooled structure of the cooling device provided by this utility model;

[0015] Figure 4 A water-cooled structure diagram of the cooling device provided by this utility model;

[0016] Figure 5 The front view provided for this utility model.

[0017] Figure 6 A top view provided for this utility model.

[0018] In the diagram: 11. Water pipe; 12. Nozzle; 13. Fan; 14. Water-cooled pipe; 15. Copper heat dissipation pipe; 16. Water-cooled inlet pipe; 17. Water-cooled outlet pipe; 18. Water tank; 19. Small roller; 20. Water inlet pipe; 21. Heat exchanger; 22. Water outlet pipe; 23. Filter pipe; 24. Recycled water pipe; 25. Roller; 26. Air-cooled box casing; 27. Heat exchanger casing; 28. Water-cooled box casing. Detailed Implementation

[0019] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0020] Example 1

[0021] like Figures 1-2 As shown, a high-temperature special plastic PEEK sheet and rod cooling device according to the first aspect embodiment of the present invention includes an air-cooling device housing 26, a heat exchange device housing 27, a water-cooling box housing 28, and a water-cooling inlet pipe 16. A roller 25 is installed on the top of the air-cooling device housing 26, a fan 13 is installed below the roller 25, and a cold water pipe 14 is installed below the fan 13. The cold water pipe 14 is connected to a heat exchange device 21 inside the heat exchange device housing 27. A water tank 18 is installed on the top of the heat exchange device 21. The water tank 18 collects wastewater flowing down from above. A small roller 19 is installed in the opening of the water tank 18. A water pipe 11 is installed above the small roller 19. A nozzle 12 is installed on the water pipe 11. The water pipe 11 is wrapped inside the water-cooling box housing 28.

[0022] In the above embodiments, it should be noted that the housings include an air-cooled device housing 26, a heat exchange device housing 27, and a water-cooled box housing 28. All of the housings are made of metal. The air-cooled device housing 26 has a roller 25 installed on its top, a fan 13 installed below the roller 25, and a cold water pipe 14 installed below the fan 13. The cold water pipe 14 contains cooling water and is connected to the heat exchange device 21 inside the heat exchange device housing 27. The heat exchange device circulates and exchanges hot and cold water.

[0023] Example 2

[0024] like Figure 4As shown, a high-temperature special plastic PEEK sheet and rod cooling device includes all the contents of Example 1. Furthermore, the water-cooled inlet pipe 16, the water inlet pipe 20, and the recovery water pipe 24 are connected to one end of a heat exchange device 21. The end of the heat exchange device 21 away from the water-cooled inlet pipe 16 is connected to the water-cooled outlet pipe 17 and the water outlet pipe 22. The cold water pipe 14 is connected to the heat exchange device 21 inside the heat exchange device housing 27. A water tank 18 is installed on the top of the heat exchange device 21, and three sets of filter pipes 23 are installed at the bottom of the water tank. The three sets of filter pipes 23 are connected to the bottom recovery water pipe 24, which is connected to the bottom heat exchange device 21.

[0025] In the above embodiment, it should be noted that the water-cooled inlet pipe 16, the water inlet pipe 20, and the recovery water pipe 24 are connected to one end of the heat exchange device 21. The heat exchange device 21 continuously exchanges hot and cold water. Cooling water is exchanged at the end of the heat exchange device 21 away from the water-cooled inlet pipe 16, and the end of the heat exchange device 21 away from the water-cooled inlet pipe 16 is connected to the water-cooled outlet pipe 17 and the water outlet pipe 22. A water tank 18 is installed on the top of the heat exchange device 21, and three sets of filter pipes 23 are installed at the bottom of the water tank 18. The three sets of filter pipes 23 are connected to the bottom recovery water pipe 24, and the recovery water pipe 24 is connected to the bottom heat exchange device 21 to recover wastewater for cooling and recycling.

[0026] Example 3

[0027] like Figure 3 As shown, a high-temperature special plastic PEEK sheet and rod cooling device includes all the contents of Example 1. In addition, the top of the air-cooling device housing 26 is equipped with rollers 25, the rollers 25 have ventilation openings, and six sets of fans 13 are installed below the rollers 25. The six sets of fans 13 are connected by four sets of heat dissipation copper pipes spaced apart.

[0028] In the above embodiment, it should be noted that the top of the air-cooling device housing 26 is equipped with a roller 25, and the roller 25 has a ventilation opening. The ventilation opening of the roller 25 allows the fan 13 below to blow cold air up. The six sets of fans 13 blow the cold air from the bottom cooling pipe 14 up to cool the high-temperature special plastic PEEK sheet and rod. The six sets of fans 13 are connected by four sets of heat dissipation copper pipes 15 at intervals. The four sets of heat dissipation copper pipes 15 can dissipate heat for the fans 13.

[0029] Example 4

[0030] like Figure 4As shown, a high-temperature special plastic PEEK sheet and rod cooling device includes all the contents of Example 1. In addition, the nozzle 12 on the water pipe 11 sprays water mist downwards, and the water mist flows downwards to the small roller 19. A water tank 18 is installed below the small roller 19. The water tank 18 collects the cooling water sprayed by the nozzle 12 above. A filter pipe 23 is installed below the water tank.

[0031] In the above embodiment, it should be noted that the nozzle 12 on the water pipe 11 sprays water mist downwards, and the water mist cools the high-temperature special plastic PEEK sheet and rod. After the cooling water mist is cooled, it flows downwards to the water tank 18. The water tank 18 is equipped with small rollers 19. The water tank 18 collects the cooling water sprayed from the nozzle 12 above, and flows through the filter pipe 23 installed below the water tank to the recycling water pipe 24 and then enters the heat exchange device.

[0032] The usage process of this utility model is as follows: Those skilled in the art first activate roller 25, which rolls the ultra-high temperature PEEK sheet / bar material above the air-cooling device. Cooling water from the bottom cooling pipe 14 cools the air at the bottom. Then, fan 13 blows the cooled air upwards for the first stage of air cooling. After air cooling is completed, the roller continues to drive the material to the water pipe 11 in the water-cooling device, where nozzles 12 spray cooling water mist downwards. This cooling water mist cools the ultra-high temperature PEEK sheet / bar material. The cooled water flows downwards into the water tank 18. Three sets of filter pipes 23 are installed at the bottom of the water tank 18. After filtering the wastewater, the filter pipes 23 return the water to the heat exchange device 21 via the bottom recovery water pipe 24. Thus, the cooling of the ultra-high temperature PEEK sheet / bar material is completed by a combination of air cooling and water cooling circulation.

[0033] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A high-temperature special plastic PEEK sheet and rod cooling device, comprising an air-cooling device housing (26), a heat exchange device housing (27), a water-cooling box housing (28), and a water-cooling inlet pipe (16), characterized in that: The top of the air-cooled device housing (26) is equipped with a roller (25), a fan (13) is installed below the roller (25), a cold water pipe (14) is installed below the fan (13), the cold water pipe (14) is connected to the cold and heat exchange device (21) inside the cold and heat exchange device housing (27), a water tank (18) is installed above the cold and heat exchange device (21), the water tank (18) collects the wastewater flowing down from above, a small roller (19) is installed in the opening of the water tank (18), a water pipe (11) is installed above the small roller (19), a nozzle (12) is installed on the water pipe (11), and the water pipe (11) is wrapped inside the water-cooled box housing (28).

2. The high-temperature special plastic PEEK sheet and rod cooling device according to claim 1, characterized in that: The cold water pipe (14) is connected to the heat exchange device (21) inside the heat exchange device housing (27). A water tank (18) is installed on the top of the heat exchange device (21). Three sets of filter pipes (23) are installed at the bottom of the water tank. The three sets of filter pipes (23) are connected to the bottom recovery water pipe (24). The recovery water pipe (24) is connected to the bottom heat exchange device (21).

3. The high-temperature special plastic PEEK sheet and rod cooling device according to claim 1, characterized in that: The water-cooled inlet pipe (16), the water pipe inlet pipe (20), and the recovery water pipe (24) are connected to one end of the heat exchange device (21). The heat exchange device (21) continuously exchanges hot and cold water. The end of the heat exchange device (21) away from the water-cooled inlet pipe (16) is connected to the water-cooled outlet pipe (17) and the water pipe outlet pipe (22).

4. The high-temperature special plastic PEEK sheet and rod cooling device according to claim 1, characterized in that: The top of the air-cooling device housing (26) is equipped with a roller (25), the roller (25) has a ventilation opening, and six sets of fans (13) are installed below the roller (25). The six sets of fans (13) are connected by four sets of heat dissipation copper pipes (15) spaced apart.

5. A high-temperature special plastic PEEK sheet and rod cooling device according to claim 1, characterized in that: The water-cooled box casing (28) encloses the water pipe (11), which is filled with cooling water. Five nozzles (12) are installed on the water pipe (11), and the nozzles (12) spray cooling water downwards.

6. A high-temperature special plastic PEEK sheet and rod cooling device according to claim 5, characterized in that: The nozzle (12) on the water pipe (11) sprays water mist downwards, and the water mist flows downwards to the small roller (19). A water tank (18) is installed below the small roller (19), and the water tank (18) collects the cooling water sprayed by the nozzle (12) above. A filter pipe (23) is installed below the water tank.