An evaporation treatment device for urban sewage treatment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-08-11
AI Technical Summary
[0002]在城市污水处理领域,传统的处理工艺(如活性污泥法、生物膜法等)虽广泛应用,但对于高浓度有机废水、工业废水混合液或污泥处理过程中产生的残余滤液等,处理效果往往不佳,且容易产生大量的剩余污泥
排泥辊表面设置有螺旋状的排泥叶片,在排泥电机的驱动下,将蒸发组件底部沉淀的污泥高效且稳定地通过排泥管道排出,排泥电机具有较大的扭矩和稳定的转速,可确保排泥过程连续、顺畅,不会出现堵塞或排泥不彻底的情况,排泥管道采用耐腐蚀材料制成,能够适应污泥的腐蚀性环境,延长使用寿命。
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Figure CN224619683U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment application technology, specifically to an evaporation treatment device for urban wastewater treatment. Background Technology
[0002] In the field of urban wastewater treatment, traditional treatment processes (such as activated sludge process and biofilm process) are widely used, but they are often ineffective for treating high-concentration organic wastewater, mixed industrial wastewater or residual filtrate generated during sludge treatment, and they easily generate a large amount of excess sludge.
[0003] Existing evaporation treatment devices for urban wastewater treatment often produce sludge with high water content and a viscous consistency after concentration. This sludge is prone to clogging pipes during discharge, and the discharge volume and timing are difficult to control precisely. Therefore, we propose an evaporation treatment device for urban wastewater treatment. Utility Model Content
[0004] The purpose of this invention is to provide an evaporation treatment device for urban sewage treatment, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an evaporation treatment device for urban sewage treatment, comprising a walking frame and a suction pump. An evaporation component is mounted on one side of the upper surface of the walking frame via a fixed frame. A stirring structure is mounted on the top of the evaporation component. A sewage discharge pipe is mounted on the bottom of the evaporation component, and a sludge discharge component is mounted on the sewage discharge pipe. A draining component is provided below the output end of the evaporation component and is mounted on the upper surface of the walking frame. A filter structure is mounted on the other side of the upper surface of the walking frame. The filter structure is connected to the evaporation component via a steam discharge structure. The suction pump is fixed on the upper surface of the walking frame, and a suction pipe is mounted on the input end of the suction pump. The suction pipe is connected to the top of the evaporation component via a water supply pipe.
[0006] Preferably, the stirring structure is equipped with a stirring motor, a stirring shaft is installed on the output end of the stirring motor, and stirring blades are installed on the stirring shaft; By adopting the above technical solution, the stirring motor provides strong power to the stirring blades, enabling them to quickly and evenly stir the wastewater in the evaporation unit.
[0007] Preferably, the evaporation assembly is provided with an outer evaporation tank, an inner evaporation tank is installed inside the outer evaporation tank, and a heating ring is installed between the outer evaporation tank and the inner evaporation tank; By adopting the above technical solution, the heating ring is made of high-efficiency thermal conductive material, which can quickly and evenly transfer heat to the evaporation inner tank, so that the sewage is heated evenly. The inner wall of the evaporation inner tank is specially treated, with a smooth surface that is not easy to accumulate scale and is easy to clean and maintain.
[0008] Preferably, the sludge discharge assembly is equipped with a sludge discharge motor, the sludge discharge motor is mounted with a sludge discharge pipe through a sealed shaft seat, and a sludge discharge roller is mounted on the output end of the sludge discharge motor, the sludge discharge roller being located inside the sludge discharge pipe. By adopting the above technical solution, the surface of the sludge discharge roller has spiral sludge discharge blades, which can efficiently and stably discharge the sludge settled at the bottom of the evaporation component through the sludge discharge pipe under the drive of the sludge discharge motor.
[0009] Preferably, the draining assembly is provided with a draining box, the inside of the draining box is equipped with a draining net, and the outer wall of the draining box is equipped with a mud discharge pipe and a water discharge pipe, with the water discharge pipe located directly below the mud discharge pipe. By adopting the above technical solution, a sealing device is installed at the connection between the sludge discharge pipe and the dewatering box to prevent leakage. The outlet can be connected to subsequent sludge treatment equipment. The water discharge pipe is equipped with a flow control valve, which can adjust the water discharge volume as needed. The discharged water can be returned to the front end of the sewage treatment system for further treatment, thereby improving the water resource utilization rate.
[0010] Preferably, the steam discharge structure is provided with a steam pipe, one end of which is connected to the external evaporator. The steam pipe is connected to one branch pipe of the control valve through a connecting flange. The other end of the control valve is equipped with a flow meter through the branch pipe. The control valve is connected to the Y-type pump through the branch pipe in a sealed connection. The Y-type pump is fixed on the top of the detachable screw cap. By adopting the above technical solution, the detachable screw cap fits tightly with the top opening of the evaporator, preventing steam leakage, stabilizing the internal pressure of the evaporation treatment device, and the flow meter accurately measures the steam flow in the steam pipeline and provides real-time data feedback, helping operators adjust the opening of the control valve and accurately control the amount of steam discharged.
[0011] Preferably, the filter structure is provided with a filter tank, the top of the filter tank is equipped with a detachable screw cap, the bottom of the filter tank is fixed to the upper surface of the walking frame by three support rods, the filter tank is equipped with a filter element, and a drain pipe is installed on one side wall of the filter tank. By adopting the above technical solution, the drain pipe in the filtration structure is connected to the inside of the filter tank, so that the water filtered by the filter element made of high-efficiency filter material can be discharged to the designated location. The filter element can effectively intercept sewage impurities and particulate matter, so that the water quality meets the requirements for subsequent treatment or discharge.
[0012] Compared with the prior art, the beneficial effects of this application are: The surface of the sludge discharge roller is equipped with spiral sludge discharge blades. Driven by the sludge discharge motor, the sludge settled at the bottom of the evaporation component is discharged efficiently and stably through the sludge discharge pipe. The sludge discharge motor has a large torque and a stable speed, which can ensure that the sludge discharge process is continuous and smooth, without blockage or incomplete sludge discharge. The sludge discharge pipe is made of corrosion-resistant material, which can adapt to the corrosive environment of sludge and extend its service life. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the stirring structure of this utility model; Figure 3 This is a schematic diagram of the evaporation assembly of this utility model; Figure 4 This is a schematic diagram showing the cooperation between the sludge removal component and the drainage component of this utility model; Figure 5 This is a schematic diagram showing the combination of the steam discharge structure and the filter structure of this utility model.
[0014] In the diagram: 1. Walking frame; 2. Sewage pump; 3. Suction pipe; 4. Water supply pipe; 5. Agitator structure; 51. Agitator motor; 52. Agitator shaft; 53. Agitator blades; 6. Evaporation assembly; 61. External evaporator tank; 62. Internal evaporator tank; 63. Heating ring; 7. Sewage discharge pipe; 8. Sludge discharge assembly; 81. Sludge discharge motor; 82. Sludge discharge pipe; 83. Sludge discharge roller; 9. Drainage assembly; 91. Drainage box; 92. Drainage net; 93. Sludge discharge pipe; 94. Water discharge pipe; 10. Steam discharge structure; 101. Steam pipe; 102. Connecting flange; 103. Control valve; 104. Flow meter; 105. Y-type pump; 11. Filter structure; 111. Removable screw cap; 112. Filter tank; 113. Filter element; 114. Support rod; 115. Drainage pipe; 12. Fixing frame. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-5This utility model provides a technical solution: an evaporation treatment device for urban sewage treatment, including a walking frame 1 and a sewage suction pump 2. An evaporation component 6 is installed on one side of the upper surface of the walking frame 1 through a fixing frame 12. The evaporation treatment device for urban sewage treatment uses the movement function of the walking frame 1 to accurately move the evaporation component 6 and the stirring structure 5 to the sewage area. The stirring structure 5 is installed on the top of the evaporation component 6. During the evaporation process, impurities and pollutants in the sewage will gradually concentrate, eventually achieving the purpose of separating water and pollutants. The water vapor generated by evaporation can be collected and treated through a specific pipeline, while the concentrated pollutants can be further processed, such as solidification or landfill. A sludge discharge pipe 7 is installed at the bottom of the evaporation component 6, and a sludge discharge component 8 is installed on the sludge discharge pipe 7. A drain component 9 is installed below the output end of the evaporation component 6 and is installed on the upper surface of the walking frame 1. The sludge discharge pipe 7 is used to discharge the sludge and other impurities that have settled inside the evaporation component 6, ensuring that the evaporation efficiency is not affected by the accumulation of sludge inside the evaporation component 6. The sludge discharge component 8 can precisely control the amount and time of sludge discharge, making the entire sludge discharge process more stable and efficient. The drain component 9 can further drain the substances containing a small amount of water after evaporation, draining out as much residual water as possible, improving the treatment effect of sewage, and making the final substance have a lower water content, which is more convenient for subsequent solidification, landfill and other treatment operations. A filter structure 11 is installed on the other side of the upper surface of the walking frame 1. The filter structure 11 is connected to the evaporation component 6 through the steam discharge structure 10. The filter structure 11 is equipped with a filter screen, which can deeply filter the steam coming from the evaporation component 6 through the steam discharge structure 10, effectively intercepting tiny impurity particles and harmful substances carried in the steam, ensuring that the discharged steam is purer and reducing secondary pollution to the environment. The filter structure 11 is also equipped with an automatic cleaning device, which can clean the filter screen regularly to prevent the filter screen from clogging and ensure that the filtration effect is always stable. The sewage pump 2 is fixed on the upper surface of the walking frame 1. A water suction pipe 3 is installed on the input end of the sewage pump 2. The water suction pipe 3 is connected to the top of the evaporation component 6 through the water supply pipe 4. The sewage pump 2 can suck urban sewage into the evaporation component 6 through the water suction pipe 3 and the water supply pipe 4, providing a stable sewage supply for subsequent evaporation treatment. The sewage pump 2 adopts advanced sealing technology to effectively prevent sewage leakage and avoid pollution to the surrounding environment.
[0017] Reference Figure 2As shown, the stirring structure 5 is equipped with a stirring motor 51, a stirring shaft 52 is installed on the output end of the stirring motor 51, and a stirring blade 53 is installed on the stirring shaft 52. The stirring motor 51 provides strong power support for the stirring blade 53, enabling it to quickly and evenly stir the sewage in the evaporation component 6. The shape of the stirring blade 53 is carefully designed, with a large stirring area and good stirring effect, which can make the sewage flow fully in the evaporation component 6, promote the rapid evaporation of water in the sewage, and improve the sewage treatment efficiency of the entire evaporation treatment device.
[0018] Reference Figure 3 As shown, the evaporation assembly 6 is provided with an outer evaporation tank 61, and an inner evaporation tank 62 is installed inside the outer evaporation tank 61. A heating ring 63 is installed between the outer evaporation tank 61 and the inner evaporation tank 62. The heating ring 63 is made of a high-efficiency heat-conducting material, which can quickly and evenly transfer heat to the inner evaporation tank 62, so that the sewage in the inner evaporation tank 62 is heated evenly. An insulation layer is also provided between the outer evaporation tank 61 and the inner evaporation tank 62 to effectively reduce heat loss and improve energy utilization efficiency. The inner wall of the inner evaporation tank 62 is specially treated, with a smooth surface that is not easy to adhere to dirt, making it easy to clean and maintain.
[0019] Reference Figure 4 As shown, the sludge discharge assembly 8 is equipped with a sludge discharge motor 81, and a sludge discharge pipe 82 is mounted on the sludge discharge motor 81 through a sealed shaft seat. A sludge discharge roller 83 is mounted on the output end of the sludge discharge motor 81. The sludge discharge roller 83 is located inside the sludge discharge pipe 82, and the surface of the sludge discharge roller 83 is provided with spiral sludge discharge blades. Driven by the sludge discharge motor 81, the sludge settled at the bottom of the evaporation assembly 6 is efficiently and stably discharged through the sludge discharge pipe 82. The sludge discharge motor 81 has a large torque and a stable speed, which can ensure that the sludge discharge process is continuous and smooth, and there will be no blockage or incomplete sludge discharge. The sludge discharge pipe 82 is made of corrosion-resistant material, which can adapt to the corrosive environment of sludge and extend its service life.
[0020] Reference Figure 4As shown, the draining assembly 9 is equipped with a draining box 91, and a draining net 92 is installed inside the draining box 91. A sludge discharge pipe 93 and a water discharge pipe 94 are installed on the outer wall of the draining box 91, with the water discharge pipe 94 located directly below the sludge discharge pipe 93. The draining net 92 is made of high-strength, corrosion-resistant material, and its mesh size is carefully designed to effectively intercept larger particles of impurities in the sludge while ensuring that water can pass through smoothly, achieving initial solid-liquid separation. A sealing device is installed at the connection between the sludge discharge pipe 93 and the draining box 91 to prevent sludge leakage and secondary pollution. The outlet of the sludge discharge pipe 93 can be connected to subsequent sludge treatment equipment for further sludge treatment. A flow control valve is installed on the water discharge pipe 94 to adjust the water output according to actual needs. The water discharged from the water discharge pipe 94 can be returned to the front end of the sewage treatment system for further treatment to improve water resource utilization.
[0021] Reference Figure 5 As shown, the steam discharge structure 10 is equipped with a steam pipe 101. One end of the steam pipe 101 is connected to the evaporation tank 61. The steam pipe 101 is connected to one branch pipe of the control valve 103 through a connecting flange 102. The other end of the control valve 103 is equipped with a flow meter 104 through a branch pipe. The control valve 103 is connected to a Y-type pump 105 through a branch pipe in a sealed connection. The Y-type pump 105 is fixed on the top of the detachable screw cap 111. The pump body of the Y-type pump 105 is made of a special alloy material that is resistant to high temperature and corrosion to adapt to the high temperature environment generated during the steam discharge process and ensure long-term stable operation of the equipment. The detachable screw cap 111 fits tightly with the top opening of the evaporation tank 61, which can effectively prevent steam leakage and ensure stable internal pressure of the evaporation treatment device. The flow meter 104 can accurately measure the steam flow rate discharged through the steam pipe 101 and feed the data back to the control system in real time so that the operator can adjust the opening of the control valve 103 according to the actual operating conditions to achieve precise control of the steam discharge volume.
[0022] Reference Figure 5As shown, the filter structure 11 is equipped with a filter tank 112. A detachable screw cap 111 is installed on the top of the filter tank 112. The bottom of the filter tank 112 is fixed to the upper surface of the walking frame 1 by three support rods 114. A filter element 113 is installed inside the filter tank 112. A drain pipe 115 is installed on one side wall of the filter tank 112. The drain pipe 115 is connected to the inside of the filter tank 112 and is used to discharge the water filtered by the filter element 113 to a designated location. The filter element 113 is made of high-efficiency filter material, which can effectively intercept impurities and particulate matter in sewage, ensuring that the water quality after being treated by the filter structure 11 meets the requirements for subsequent treatment or discharge. The detachable screw cap 111 facilitates the replacement and cleaning of the filter element 113 inside the filter tank 112 to maintain the good filtration performance of the filter structure 11. The three support rods 114 are evenly distributed at the bottom of the filter tank 112, providing stable support for the filter tank 112 and ensuring the stable placement of the filter structure 11 on the walking frame 1.
[0023] The implementation principle of this application is as follows: When using this utility model, during testing, the water tank to be tested 23 is placed between the rear contour block 9 and the middle contour block 21. Then, the pressing mechanism drives the first sealing block 8 to move down through the connecting block 7, blocking the hole on one side of the water tank 23. During the pressing process, the first sealing block 8 can also press the side of the water tank 23 tightly against the surface of the sealing gasket 10 to maintain a seal. Then, the movable squeezing mechanism drives one end of the moving frame 17 until the second sealing block 18 covers the other side opening of the water tank 23. At the same time as the second sealing block 18 presses against one side of the water tank 23, the clamping mechanism also moves the water tank 23 downwards. The continuous contraction of the push rod 13, through the compression of the compression spring 16, can tightly press the sealing gasket 19 together with the water tank 23 to be tested. Then, the connecting pipe on one side of the main body 24 of the detector is connected to the air inlet 22 and the control cabinet 25 respectively for pressure testing. The test value is displayed on the display on one side of the main body 24 of the detector, and the pressure difference between the two is monitored in real time. If the test sample has a leak, its internal pressure will gradually decrease over time, while the pressure of the standard sample remains stable. The position of the intermediate contour block 21 on the mounting base 20 can be adjusted as needed, and the second sealing block 18 of different sizes can also be replaced to meet the usage effect.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An evaporation treatment device for urban sewage treatment, comprising a traveling frame (1) and a sewage suction pump (2), characterized in that: An evaporation assembly (6) is installed on one side of the upper surface of the walking frame (1) via a fixing frame (12). A stirring structure (5) is installed on the top of the evaporation assembly (6). A sludge discharge pipe (7) is installed at the bottom of the evaporation assembly (6). A sludge discharge assembly (8) is installed on the sludge discharge pipe (7). A drain assembly (9) is installed below the output end of the evaporation assembly (6). The drain assembly (9) is installed on the upper surface of the walking frame (1). A filter structure (11) is installed on the other side of the upper surface of the walking frame (1). The filter structure (11) is connected to the evaporation assembly (6) via a steam discharge structure (10). The sludge suction pump (2) is fixed on the upper surface of the walking frame (1). A water suction pipe (3) is installed on the input end of the sludge suction pump (2). The water suction pipe (3) is connected to the top of the evaporation assembly (6) via a water supply pipe (4).
2. The evaporation treatment device for urban sewage treatment according to claim 1, characterized in that: The stirring structure (5) is equipped with a stirring motor (51), a stirring shaft (52) is installed on the output end of the stirring motor (51), and a stirring blade (53) is installed on the stirring shaft (52).
3. The evaporation treatment device for urban sewage treatment according to claim 1, characterized in that: An outer evaporator (61) is provided on the evaporation assembly (6), an inner evaporator (62) is installed inside the outer evaporator (61), and a heating ring (63) is installed between the outer evaporator (61) and the inner evaporator (62).
4. An evaporation treatment device for urban sewage treatment according to claim 1, characterized in that: The sludge discharge assembly (8) is equipped with a sludge discharge motor (81), and the sludge discharge motor (81) is mounted with a sludge discharge pipe (82) through a sealed shaft seat. A sludge discharge roller (83) is installed on the output end of the sludge discharge motor (81), and the sludge discharge roller (83) is located inside the sludge discharge pipe (82).
5. An evaporation treatment device for urban sewage treatment according to claim 1, characterized in that: The drain assembly (9) is provided with a drain box (91), a drain net (92) is installed inside the drain box (91), and a mud discharge pipe (93) and a water discharge pipe (94) are installed on the outer wall of the drain box (91), with the water discharge pipe (94) located directly below the mud discharge pipe (93).
6. An evaporation treatment device for urban sewage treatment according to claim 1, characterized in that: The steam discharge structure (10) is provided with a steam pipe (101). One end of the steam pipe (101) is connected to the evaporator (61). The steam pipe (101) is connected to one end of the control valve (103) via a connecting flange (102). The other end of the control valve (103) is equipped with a flow meter (104) via a branch pipe. The control valve (103) is connected to the Y-type pump (105) via a branch pipe and sealed. The Y-type pump (105) is fixed on the top of the detachable screw cap (111).
7. An evaporation treatment device for urban sewage treatment according to claim 1, characterized in that: The filter structure (11) is provided with a filter tank (112), the top of the filter tank (112) is equipped with a detachable screw cap (111), the bottom of the filter tank (112) is fixed to the upper surface of the walking frame (1) by three support rods (114), the filter tank (112) is equipped with a filter element (113), and a drain pipe (115) is installed on one side wall of the filter tank (112).