A pretreatment device for processing power equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]现有的预处理装置在使用时,如公开号CN212044089U公开了一种电力角钢塔钢材加工用喷涂设备的预处理装置,包括底板、龙门架、横移驱动机构、竖向移动机构、第一电机、打磨盘、支撑板和固定机构,本实用新型通过在预处理装置的底板上设置了固定机构,固定机构上设置有夹板,在对钢材进行打磨时,通过夹板对钢材左右两侧进行夹紧固定,增加钢材的打磨效果,避免钢材在打磨时容易滑动,通过控制夹板伸缩与扩展的丝杆右端安装了驱动装置,通过驱动装置对丝杆的转动进行控制;然而上述技术中,打磨盘在加工产品时任然有一定的死角,这样造成一定的未处理区,使得产品品质有待提升,因此,本实用新型提出一种用于电力设备加工的预处理装置以解决现有技术中存在的问题
[0013]本实用新型主要是利用电动铰链座、第一臂、电动铰接座、第二臂的配合上使得连臂调节到适合的加工朝向,由于侧抛光辊与伺服电机舱以主抛光辊的中轴线对称分布,而且主抛光辊和侧抛光辊的中轴线处于同一直线上,这样在加工产品时能够大幅度的压低死角区域,从而提升了设备的处理产品的品质。
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Figure CN224630465U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power equipment processing technology, and in particular to a pretreatment device for power equipment processing. Background Technology
[0002] Electrical equipment mainly includes two categories: power generation equipment and power supply equipment. Power generation equipment mainly consists of power plant boilers, steam turbines, gas turbines, water turbines, generators, transformers, etc. Power supply equipment mainly consists of transmission lines of various voltage levels, instrument transformers, contactors, etc. There are many electrical devices in a power system. Based on their different roles in operation, they are usually divided into primary electrical equipment and secondary electrical equipment. Primary electrical equipment refers to equipment that directly participates in the production, transformation, transmission, distribution, and consumption of electrical energy. It mainly includes equipment that performs electrical energy production and transformation, such as generators, motors, transformers, etc., and switches that connect and disconnect circuits. Electrical equipment includes circuit breakers, disconnectors, contactors, fuses, etc.; current-carrying conductors and gas-insulated equipment, such as busbars, power cables, insulators, wall bushings, etc.; equipment that limits overcurrent or overvoltage, such as current-limiting reactors, surge arresters, etc.; instrument transformers: equipment that reduces high voltage and high current in the primary circuit for use by measuring instruments and relay protection devices, such as voltage transformers and current transformers; and secondary electrical equipment, which measures, monitors, controls, and regulates the operating status of primary electrical equipment to protect and ensure its normal operation. Secondary electrical equipment mainly includes various measuring instruments, various relay protection and automatic devices, and DC power supply equipment.
[0003] Existing pretreatment devices, such as the pretreatment device for a spraying equipment for processing power angle steel towers disclosed in CN212044089U, include a base plate, a gantry frame, a horizontal drive mechanism, a vertical movement mechanism, a first motor, a grinding disc, a support plate, and a fixing mechanism. This invention, by setting a fixing mechanism on the base plate of the pretreatment device, with clamping plates on the fixing mechanism, clamps and fixes the steel on both sides during grinding, increasing the grinding effect and preventing the steel from slipping easily during grinding. A drive device is installed on the right end of the lead screw that controls the extension and retraction of the clamping plates, controlling the rotation of the lead screw. However, in the above-mentioned technology, the grinding disc still has certain dead angles when processing products, resulting in certain unprocessed areas, which makes the product quality need to be improved. Therefore, this invention proposes a pretreatment device for processing power equipment to solve the problems existing in the prior art. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a pre-processing device for power equipment processing. This pre-processing device mainly utilizes the cooperation of an electric hinge seat, a first arm, an electric hinge seat, and a second arm to adjust the connecting arm to a suitable processing orientation. Since the side polishing roller and the servo motor housing are symmetrically distributed around the central axis of the main polishing roller, and the central axes of the main polishing roller and the side polishing roller are on the same straight line, the dead angle area can be significantly reduced during product processing, thereby improving the quality of the processed products.
[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a pretreatment device for processing power equipment, including a waste collection component and a polishing mechanism, wherein a feeding and discharging overturning mechanism is provided above the four sides of the waste collection component and a bolted polishing mechanism is provided on one side of the waste collection component;
[0006] The polishing mechanism includes an end chamber, an electric hinge seat, a first arm, an electric hinge base, a second arm, a sliding sleeve, a connecting arm, a servo motor housing, a main polishing roller, and side polishing rollers. The end chamber is located on one side of the waste collection component. An electric hinge seat is located on the inner side of the end chamber. A first arm is located on one side of the electric hinge seat, and one end of the first arm is hinged to the second arm via the electric hinge base. A sliding sleeve is located on one end of the second arm, and a connecting arm is located on one side of the sliding sleeve. A servo motor housing is located on one end of the connecting arm, and a main polishing roller is located on the inner side of the output end of the servo motor housing. Side polishing rollers are located on the inner and outer sides of the output end of the servo motor housing.
[0007] In a preferred embodiment of this utility model, the side polishing roller and the servo motor compartment are symmetrically distributed about the central axis of the main polishing roller, and the central axes of the main polishing roller and the side polishing roller are on the same straight line.
[0008] In a preferred embodiment of this utility model, the waste collection and handling assembly includes a lower base, a side plate, a connecting frame, a processing chamber, an inner base plate, an electric rotary table, a connecting compartment, an overflow prevention plate, an air pump, a duct chamber, and a waste box. The lower base has a side plate on its top side, and the processing chamber is connected to the inner side of the side plate by bolts to the connecting frame. The inner bottom side of the processing chamber has an inner base plate, and the top side of the inner base plate has an electric rotary table.
[0009] In a preferred embodiment of this utility model, the lower part of the processing compartment is bolted to a connecting compartment for installing an anti-overflow plate, and an air pump is sleeved to the end of the connecting compartment. A duct compartment for installing a waste box is provided below the connecting compartment.
[0010] In a preferred embodiment of this utility model, the feeding and discharging tilting mechanism includes a first hydraulic cylinder, a cover plate, a top plate, a second hydraulic cylinder, a push rod, a lifting arm, an inner push arm, an electric damping rod, an electromagnetic contact arm, and a telescopic flap. The first hydraulic cylinder is disposed above the periphery of the side plate, and a cover plate is disposed at the output end of the first hydraulic cylinder. A top plate is disposed above the side of the cover plate, and a push rod connected to the output end of the second hydraulic cylinder is disposed on the inner bottom side of the top plate.
[0011] In a preferred embodiment of this utility model, the push rod passes through the cover plate and is connected to a lifting arm, and an inner push arm is provided on the inner side of the lifting arm, an electric damping rod is provided on the inner side of the inner push arm, and an electromagnetic contact arm is provided at the output end of the electric damping rod, and telescopic flaps are provided at both ends of the electromagnetic contact arm.
[0012] The beneficial effects of this utility model are as follows:
[0013] This utility model mainly utilizes the cooperation of the electric hinge seat, the first arm, the electric hinge seat, and the second arm to adjust the connecting arm to a suitable processing orientation. Since the side polishing roller and the servo motor compartment are symmetrically distributed around the central axis of the main polishing roller, and the central axes of the main polishing roller and the side polishing roller are on the same straight line, the dead angle area can be greatly reduced when processing products, thereby improving the quality of the processed products. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;
[0016] Figure 3 This is a three-dimensional structural diagram of the waste collection and recovery component of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the feeding and discharging tilting mechanism of this utility model;
[0018] Figure 5 This is a three-dimensional structural diagram of the polishing mechanism of this utility model.
[0019] The components include: 1. Waste collection and handling assembly; 101. Lower base; 102. Side plate; 103. Connecting frame; 104. Processing compartment; 105. Inner base plate; 106. Electric rotary table; 107. Connecting compartment; 108. Overflow prevention plate; 109. Air pump; 1010. Duct compartment; 1011. Waste box; 2. Infeed / outfeed tilting mechanism; 201. First hydraulic cylinder; 202. Cover plate; 203. Top plate; 204. Second hydraulic cylinder; 205. Push rod; 206. Lifting arm; 207. Inner push arm; 208. Electric damping rod; 209. Electromagnetic contact arm; 2010. Telescopic folding plate; 3. Polishing mechanism; 301. End chamber; 302. Electric hinge seat; 303. First arm; 304. Electric hinge seat; 305. Second arm; 306. Sliding sleeve bar; 307. Connecting arm; 308. Servo motor chamber; 309. Main polishing roller; 3010. Side polishing roller. Detailed Implementation
[0020] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0021] according to Figure 1-5 As shown, this embodiment proposes a pretreatment device for power equipment processing, including a waste collection component 1 and a polishing mechanism 3. A feed and discharge turning mechanism 2 is provided above the four sides of the waste collection component 1 and is bolted to one side of the waste collection component 1.
[0022] The polishing mechanism 3 includes an end chamber 301, an electric hinge seat 302, a first arm 303, an electric hinge seat 304, a second arm 305, a sliding sleeve 306, a connecting arm 307, a servo motor chamber 308, a main polishing roller 309, and a side polishing roller 3010. The end chamber 301 is located on one side of the waste collection component 1. The electric hinge seat 302 is located on the inner side of the end chamber 301. The first arm 303 is located on one side of the electric hinge seat 302. One end of the first arm 303 is hinged to the second arm 305 through the electric hinge seat 304. The sliding sleeve 306 is located on one end of the second arm 305. The connecting arm 307 is located on one side of the sliding sleeve 306. The servo motor chamber 308 is located on one end of the connecting arm 307. The main polishing roller 309 is located on the inner side of the output end of the servo motor chamber 308. The side polishing roller 3010 is located on the inner and outer sides of the output end of the servo motor chamber 308.
[0023] The side polishing roller 3010 and the servo motor compartment 308 are symmetrically distributed about the central axis of the main polishing roller 309, and the central axes of the main polishing roller 309 and the side polishing roller 3010 are on the same straight line.
[0024] In this embodiment, when a product needs to be processed, the hinge transmission of the electric hinge seat 302, the first arm 303, the electric hinge seat 304, and the second arm 305 is used. This allows the second arm 305, the sliding sleeve 306, and the connecting arm 307 to extend to a suitable length position. After the output end of the servo motor compartment 308 outputs power to drive the output end to run, the main polishing roller 309 and the side polishing roller 3010 effectively polish the product.
[0025] The waste collection assembly 1 includes a lower base 101, a side plate 102, a connecting frame 103, a processing chamber 104, an inner base plate 105, an electric rotary table 106, a connecting compartment 107, an overflow prevention plate 108, an air pump 109, a duct compartment 1010, and a waste box 1011. The lower base 101 has a side plate 102 on its top side, and the processing chamber 104 is bolted to the inner side of the side plate 102 through the connecting frame 103. The inner bottom side of the processing chamber 104 has an inner base plate 105, and the electric rotary table 106 is located on the top side of the inner base plate 105.
[0026] In this embodiment, when in use, the equipment is placed on the processing location via the lower base 101, the processing chamber 104 is bolted to the inner end of the frame 103 via the side plate 102, and the product is mounted on the electric rotary table 106 on the top side of the inner base plate 105, which can adaptively adjust the rotation according to the grinding position of the product.
[0027] The lower part of the processing compartment 104 is bolted to the connecting compartment 107, which is equipped with an overflow plate 108, and the end of the connecting compartment 107 is sleeved to the air pump 109. The lower part of the connecting compartment 107 is provided with a duct compartment 1010 for installing a waste box 1011.
[0028] In this embodiment, when it is necessary to collect waste, the air pump 109 is used to output power to drive the output end to output transmission, so that the air pumping effect, together with the built-in isolation component, inputs the waste through the connecting compartment 107 into the waste box 1011 inside the duct compartment 1010 for storage, thereby achieving the collection effect. Since the overflow plate 108 has a folded structure, it can prevent the waste from overflowing during the collection process.
[0029] The feeding and discharging tilting mechanism 2 includes a first hydraulic cylinder 201, a cover plate 202, a top plate 203, a second hydraulic cylinder 204, a push rod 205, a lifting arm 206, an inner push arm 207, an electric damping rod 208, an electromagnetic contact arm 209, and a telescopic flap 2010. The first hydraulic cylinder 201 is located above the periphery of the side plate 102. The output end of the first hydraulic cylinder 201 is provided with a cover plate 202. The top plate 203 is located above the side of the cover plate 202, and the push rod 205 connected to the output end of the second hydraulic cylinder 204 is located on the inner bottom side of the top plate 203.
[0030] In this embodiment, when it is necessary to adjust the position of the product, the first hydraulic cylinder 201 is used to drive the cover plate 202 at the output end to close the upper processing chamber 104, and the second hydraulic cylinder 204 is used to drive the output end to extend and retract.
[0031] The push rod 205 passes through the cover plate 202 and is connected to the lifting arm 206. The inner side of the lifting arm 206 is provided with an inner push arm 207. The inner side of the inner push arm 207 is provided with an electric damping rod 208. The output end of the electric damping rod 208 is provided with an electromagnetic adhesive arm 209. The two ends of the electromagnetic adhesive arm 209 are provided with telescopic flaps 2010.
[0032] In this embodiment, when the second hydraulic cylinder 204 outputs power to drive the output end to extend and retract, the push rod 205 can drive the lifting arm 206 to a suitable height. Through the extension and retraction of the inner push arm 207, in conjunction with the electromagnetic adhesive arm 209 and the telescopic folding piece 2010, the product can be clamped and positioned. With the push rod 205 driving the lifting arm 206 to a suitable height, the rotation output of the electric damping rod 208 is used to rotate the product to a suitable angle.
[0033] The working principle of this pre-processing device for power equipment processing is as follows: During use, the device is placed on the processing location via the lower base 101. The processing chamber 104 is bolted to the inner end of the connecting frame 103 via the side plate 102. The product is mounted on the electric rotary table 106 on the top side of the inner base plate 105, which can adaptively adjust its rotation according to the product's grinding orientation. When product orientation adjustment is required, the first hydraulic cylinder 201 outputs power to close the output end cover plate 202 onto the processing chamber 104. The second hydraulic cylinder 204 outputs power to extend and retract the output end. After the second hydraulic cylinder 204 extends and retracts the output end, the push rod 205 moves the lifting arm 206 to a suitable height. Through the extension and retraction of the inner push arm 207, combined with the electromagnetic adhesive arm 209 and the telescopic folding plate 2010, the product can be clamped and positioned. This, combined with the push rod 205 driving the lifting arm 206... When the product reaches a suitable height, the rotation output of the electric damping rod 208 is used to rotate the product to a suitable angle. When the product needs to be processed, the hinge transmission of the electric hinge seat 302, the first arm 303, the electric hinge seat 304, and the second arm 305 is used to drive the product. This allows the second arm 305, the sliding sleeve 306, and the connecting arm 307 to reach the appropriate length position. After the output end of the servo motor compartment 308 outputs power to drive the output end, the main polishing roller 309 and the side polishing roller 3010 can effectively polish the product. When it is necessary to collect waste, the air pump 109 outputs power to drive the output end to output transmission. The air extraction effect, combined with the built-in isolation component, inputs the waste through the connecting compartment 107 into the waste box 1011 inside the duct compartment 1010 for storage, thereby achieving the collection effect. Since the anti-overflow plate 108 has a folded structure, it can prevent the waste from overflowing during the collection process.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A pre-treatment device for the processing of electrical equipment comprising a waste collection assembly (1) and a polishing mechanism (3), characterized in that: The waste collection component (1) is provided with a feeding and discharging tilting mechanism (2) that is sleeved on the upper periphery, and a polishing mechanism (3) that is bolted on one side of the waste collection component (1). The polishing mechanism (3) includes an end chamber (301), an electric hinge seat (302), a first arm (303), an electric hinge seat (304), a second arm (305), a sliding sleeve (306), a connecting arm (307), a servo motor compartment (308), a main polishing roller (309), and a side polishing roller (3010). The end chamber (301) is located on one side of the waste collection assembly (1). An electric hinge seat (302) is located on the inner side of the end chamber (301). A first arm (305) is located on one side of the electric hinge seat (302). 303), and one end of the first arm (303) is hinged to the second arm (305) via an electric hinge seat (304). One end of the second arm (305) is provided with a sliding sleeve (306), and one side of the sliding sleeve (306) is provided with a connecting arm (307). One end of the connecting arm (307) is provided with a servo motor housing (308), and the inner side of the output end of the servo motor housing (308) is provided with a main polishing roller (309), and the inner and outer sides of the output end of the servo motor housing (308) are provided with side polishing rollers (3010).
2. A pre-treatment device for electrical equipment processing according to claim 1, characterized in that: The side polishing roller (3010) and the servo motor compartment (308) are symmetrically distributed about the central axis of the main polishing roller (309), and the central axes of the main polishing roller (309) and the side polishing roller (3010) are on the same straight line.
3. A pre-treatment device for electrical equipment processing according to claim 1, characterized in that: The waste collection and handling assembly (1) includes a lower base (101), a side plate (102), a connecting frame (103), a processing chamber (104), an inner base plate (105), an electric rotary table (106), a connecting compartment (107), an overflow prevention plate (108), an air pump (109), a duct compartment (1010), and a waste box (1011). The lower base (101) has a side plate (102) on its top side, and the processing chamber (104) is bolted to the inner side of the side plate (102) through the connecting frame (103). The inner bottom side of the processing chamber (104) has an inner base plate (105), and the top side of the inner base plate (105) has an electric rotary table (106).
4. A pre-treatment device for electrical equipment processing according to claim 3, characterized in that: The processing compartment (104) is bolted to the bottom of a connecting compartment (107) for installing an overflow plate (108), and an air pump (109) is sleeved to the end of the connecting compartment (107). A duct compartment (1010) for installing a waste box (1011) is provided below the connecting compartment (107).
5. A pre-treatment device for electrical equipment processing according to claim 3, characterized in that: The feeding and discharging tilting mechanism (2) includes a first hydraulic cylinder (201), a cover plate (202), a top plate (203), a second hydraulic cylinder (204), a push rod (205), a lifting arm (206), an inner push arm (207), an electric damping rod (208), an electromagnetic contact arm (209), and a telescopic flap (2010). The first hydraulic cylinder (201) is located above the periphery of the side plate (102). The output end of the first hydraulic cylinder (201) is provided with a cover plate (202). The top plate (203) is located above the side of the cover plate (202), and the push rod (205) connected to the output end of the second hydraulic cylinder (204) is located on the inner bottom side of the top plate (203).
6. A pre-treatment device for electrical equipment processing according to claim 5, characterized in that: The push rod (205) passes through the cover plate (202) and is connected to the lifting arm (206). The inner side of the lifting arm (206) is provided with an inner push arm (207). The inner side of the inner push arm (207) is provided with an electric damping rod (208). The output end of the electric damping rod (208) is provided with an electromagnetic contact arm (209). The two ends of the electromagnetic contact arm (209) are provided with telescopic flaps (2010).
Citation Information
Patent Citations
Pretreatment device of spraying equipment for electric power angle steel tower steel processing
CN212044089U