A center hole grinding machine for gear machining
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-14
AI Technical Summary
[0002]齿轮是机械传动中不可或缺的部分,在齿轮制造过程中,中心孔的精度直接影响到齿轮轴的精确装配和齿轮传动的准确性,由于热处理等前道工序可能导致中心孔形状变形和位置偏移,因此,齿轮中心孔的研磨加工尤为重要,它通过精细地修正中心孔来确保高精度的加工基准,目前在进行研磨加工时,可采用改装的外圆磨床进行生成作业,在进行研磨时需要保持齿轮的稳定性,而由于齿轮的规格不同,在对不同尺寸的齿轮加工时,需要采用不同的夹具以对齿轮进行固定,较为麻烦,且齿轮需手动找正中心,单件装夹时间,影响加工效率,针对上述问题,发明人提出一种齿轮加工用的中心孔研磨机用于解决上述问题
[0007]与现有技术相比,本实用新型的有益效果在于:通过设置的固定组件可便于在一定范围内对不同规格的齿轮进行居中定位夹持,以使得齿轮的轴线与车床本体上的研磨头相对应,从而完成自动对齿轮进行找正中心的目的,以降低单件装夹时间,提高生成效率,且进行居中定位夹持后的齿轮可进行横向位置上调整,以与车床本体上的研磨头相配合,以对齿轮的中心孔进行研磨作业。
Smart Images

Figure CN224630487U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear processing equipment technology, specifically a center hole grinding machine for gear processing. Background Technology
[0002] Gears are an indispensable part of mechanical transmission. In the gear manufacturing process, the accuracy of the center hole directly affects the precise assembly of the gear shaft and the accuracy of gear transmission. Since the previous processes such as heat treatment may cause deformation and positional deviation of the center hole, the grinding of the gear center hole is particularly important. It ensures a high-precision machining datum by finely correcting the center hole. Currently, a modified cylindrical grinding machine can be used for grinding. During grinding, the stability of the gear needs to be maintained. However, due to the different specifications of gears, different fixtures are required to fix the gears when machining gears of different sizes, which is quite troublesome. In addition, the gear needs to be manually aligned to the center, and the clamping time for a single piece affects the processing efficiency. To address the above problems, the inventor proposes a center hole grinding machine for gear machining to solve the above problems. Utility Model Content
[0003] To address the current problems of cumbersome grinding of center holes in gears, especially when machining gears of different sizes, requiring manual center alignment and time-consuming single-piece clamping, this invention aims to provide a center hole grinding machine for gear machining.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a center hole grinding machine for gear processing, comprising a lathe body, with convex plates fixedly connected to both sides of the lathe body, a movable seat slidably connected to the top surface of the convex plate, a bracket fixedly connected to the top surface of the movable seat, a fixing component provided on one side of the bracket, the fixing component comprising a cavity, a convex shell fixedly connected to the side wall of the cavity, a through opening provided in the middle of the side wall of the cavity, a gear ring rotatably connected to the inner side wall of the cavity, a motor provided outside the cavity, a transmission gear fixedly connected to the output shaft end of the motor, the transmission gear corresponding to and meshing with the gear ring, a gear plate slidably connected inside the convex shell, the gear plate penetrating through the cavity, and the gear plate slidably connected to the cavity, and corresponding to and meshing with the transmission gear, a clamping plate provided on one side of the gear plate.
[0005] Preferably, the side of the bracket away from the movable seat is fixedly connected to the outer wall of the cavity, and the bracket is offset from the convex shell. The cross-section of the cavity is annular, and the axis of the gear ring coincides with the axis of the cavity. An electric cylinder is provided on one side of the convex plate, and the output shaft end of the electric cylinder is fixedly connected to the end face of the movable seat. A fixed seat is sleeved on the side wall of the electric cylinder, and the fixed seat is fixedly connected to the side wall of the convex plate. When the electric cylinder is activated, the movable seat moves under the action of the output shaft of the electric cylinder, and the fixed component can be moved through the bracket. A base is provided on the side wall of the motor, and the base is fixedly connected to the outer wall of the cavity. The transmission gear... There are six transmission gears, and the six transmission gears are arranged in an array with the axis of the gear ring as the center. All six transmission gears mesh with the gear ring. The motor is installed on the base and must be a self-locking motor. When the motor is started, the transmission gears rotate under the action of the motor output shaft. Through the mutual meshing of the transmission gears and the gear ring, the other five transmission gears can rotate. Through the mutual meshing of the transmission gears and the gear plate, and with the cooperation of the guide groove and the guide block, the gear plate can be translated. Then, the clamping plate can be translated by the convex column to center and clamp the gear placed in the through hole.
[0006] Preferably, the side wall of the clamping plate is fixedly connected with a protruding post, and the side of the protruding post away from the clamping plate is fixedly connected to the end face of the gear plate. The clamping plate is installed and fixed by the protruding post. There are six clamping plates, and the six clamping plates are arranged in an array with the axis of the cavity as the center. It should be noted that the axis of the cavity must coincide with the axis of the grinding head on the lathe body, so that when the gear placed in the through-hole is centered and clamped, the gear can be automatically aligned and the single-piece clamping time can be reduced. The top surface of the gear plate is provided with a guide groove, and the inner side wall of the cavity is fixedly connected with a guide block. The guide block corresponds to the guide groove and is slidably connected. When the gear plate meshes with the transmission gear, the gear plate can move more smoothly through the cooperation of the guide block and the guide groove.
[0007] Compared with the prior art, the beneficial effects of this utility model are as follows: the fixed components can facilitate the centering and clamping of gears of different specifications within a certain range, so that the axis of the gear corresponds to the grinding head on the lathe body, thereby achieving the purpose of automatically aligning the gear to the center, reducing the clamping time of a single piece and improving production efficiency. Moreover, the gear after centering and clamping can be adjusted laterally to cooperate with the grinding head on the lathe body for grinding the center hole of the gear. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0010] Figure 2 This is a schematic diagram of the fixing component structure of this utility model.
[0011] Figure 3 This is a schematic diagram of the internal structure of the cavity of this utility model.
[0012] Figure 4 This is an enlarged view of section A of this utility model.
[0013] Figure 5 This is a schematic diagram showing the meshing of the transmission gear, gear ring, and gear plate of this utility model.
[0014] In the diagram: 1. Lathe body; 2. Punch plate; 3. Electric cylinder; 4. Fixed seat; 5. Movable seat; 6. Bracket; 7. Cavity; 8. Convex shell; 9. Motor; 10. Base; 11. Through port; 12. Gear ring; 13. Transmission gear; 14. Gear plate; 15. Guide groove; 16. Plug; 17. Clamping plate; 18. Fixing assembly. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example: Figure 1-5As shown, this utility model provides a center hole grinding machine for gear processing, including a lathe body 1. Both sides of the lathe body 1 are fixedly connected to a convex plate 2. A movable seat 5 is slidably connected to the top surface of the convex plate 2. A bracket 6 is fixedly connected to the top surface of the movable seat 5. A fixing component 18 is provided on one side of the bracket 6. The fixing component 18 includes a cavity 7. A convex shell 8 is inserted and fixedly connected to the side wall of the cavity 7. A through-hole 11 is provided through the middle of the side wall of the cavity 7. A gear ring 12 is rotatably connected to the inner side wall of the cavity 7. A motor 9 is provided outside the cavity 7. A transmission gear 13 is fixedly connected to the output shaft end of the motor 9. The transmission gear 13 corresponds to and meshes with the gear ring 12. A gear plate 14 is slidably connected inside the convex shell 8. The gear plate 14 passes through the cavity 7 and is slidably connected to the cavity 7. The gear plate 14 corresponds to and meshes with the transmission gear 13. A clamping plate 17 is provided on one side of the gear plate 14.
[0017] The side of the bracket 6 away from the movable seat 5 is fixedly connected to the outer wall of the cavity 7, and the bracket 6 is offset from the convex shell 8. The cross-section of the cavity 7 is annular, and the axis of the toothed ring 12 coincides with the axis of the cavity 7.
[0018] By adopting the above technical solution, an electric cylinder 3 is provided on one side of the convex plate 2. The output shaft end of the electric cylinder 3 is fixedly connected to the end face of the movable seat 5. A fixed seat 4 is sleeved on the side wall of the electric cylinder 3. The fixed seat 4 is fixedly connected to the side wall of the convex plate 2. When the electric cylinder 3 is started, the movable seat 5 moves under the action of the output shaft of the electric cylinder 3. The fixed component 18 can be driven to move through the bracket 6.
[0019] The motor 9 has a base 10 on its side wall, which is fixedly connected to the outer side wall of the cavity 7. There are six transmission gears 13, which are arranged in an array around the axis of the gear ring 12, and all six transmission gears 13 mesh with the gear ring 12.
[0020] By adopting the above technical solution, the motor 9 is installed on the base 10. The motor 9 needs to be a self-locking motor. When the motor 9 is started, the transmission gear 13 rotates under the action of the output shaft of the motor 9. Through the mutual meshing of the transmission gear 13 and the gear ring 12, the other five transmission gears 13 can rotate. Through the mutual meshing of the transmission gear 13 and the gear plate 14, and with the cooperation of the guide groove 15 and the guide block, the gear plate 14 can be translated. Then, the clamping plate 17 can be translated by the protrusion 16 to center and clamp the gear placed in the through 11.
[0021] A protruding post 16 is fixedly connected to the side wall of the clamping plate 17, and the side of the protruding post 16 away from the clamping plate 17 is fixedly connected to the end face of the toothed plate 14.
[0022] By adopting the above technical solution, the clamping plate 17 is installed and fixed by the protrusion 16, such as Figure 2 As shown, there are six clamping plates 17, and the six clamping plates 17 are arranged in an array with the axis of the cavity 7 as the center. It should be noted that the axis of the cavity 7 should coincide with the axis of the grinding head on the lathe body 1, so that when the gear placed in the through 11 is centered and clamped, the gear can be automatically aligned to the center, reducing the clamping time of a single piece.
[0023] The top surface of the toothed plate 14 is provided with a guide groove 15, and a guide block is fixedly connected to the inner side wall of the cavity 7. The guide block corresponds to the guide groove 15 and is slidably connected.
[0024] By adopting the above technical solution, when the toothed plate 14 meshes with the transmission gear 13, the toothed plate 14 can move more smoothly through the mutual cooperation of the guide block and the guide groove 15.
[0025] Working principle: When using this utility model, the gear to be ground in the center hole is placed vertically in the through-hole 11, and the gear is positioned between the six clamping plates 17. Then, the motor 9 is started, and the transmission gear 13 rotates under the action of the output shaft of the motor 9. Through the mutual meshing of the transmission gear 13 and the tooth ring 12, the other five transmission gears 13 can rotate. Through the mutual meshing of the transmission gear 13 and the tooth plate 14, and with the cooperation of the guide groove 15 and the guide block, the tooth plate 14 can be translated. Then, the clamping plate 17 can be translated by the protrusion 16 to center and clamp the gear placed in the through-hole 11, thereby automatically aligning the gear to the center and reducing the clamping time of a single piece.
[0026] Next, the electric cylinder 3 can be started, and the movable seat 5 moves under the action of the output shaft of the electric cylinder 3. The fixed component 18 can be driven to move through the bracket 6, which in turn can drive the gear that is centered and clamped to move, so that the gear can cooperate with the grinding head on the lathe body 1 to perform grinding operation on the center hole of the gear.
[0027] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0028] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A center hole grinding machine for gear machining, comprising a lathe body (1), characterized in that: Both sides of the lathe body (1) are fixedly connected to protruding plates (2). The top surface of the protruding plates (2) is slidably connected to a movable seat (5). The top surface of the movable seat (5) is fixedly connected to a bracket (6). A fixing component (18) is provided on one side of the bracket (6). The fixing component (18) includes a cavity (7). A protruding shell (8) is inserted and fixedly connected to the side wall of the cavity (7). A through-hole (11) is provided in the middle of the side wall of the cavity (7). A gear ring (12) is rotatably connected to the inner side wall of the cavity (7). A motor (9) is provided outside the cavity (7). A transmission gear (13) is fixedly connected to the output shaft end of the motor (9). The transmission gear (13) corresponds to and meshes with the gear ring (12). A toothed plate (14) is slidably connected inside the convex shell (8). The toothed plate (14) passes through the cavity (7) and is slidably connected to the cavity (7). The toothed plate (14) corresponds to and meshes with the transmission gear (13). A clamping plate (17) is provided on one side of the toothed plate (14).
2. The center hole grinding machine for gear machining as described in claim 1, characterized in that, The side of the bracket (6) away from the movable seat (5) is fixedly connected to the outer wall of the cavity (7), and the bracket (6) is misaligned with the convex shell (8).
3. A center hole grinding machine for gear machining as described in claim 1, characterized in that, The cross-section of the cavity (7) is annular, and the axis of the toothed ring (12) coincides with the axis of the cavity (7).
4. A center hole grinding machine for gear machining as described in claim 1, characterized in that, The motor (9) has a base (10) on its side wall, and the base (10) is fixedly connected to the outer side wall of the cavity (7).
5. A center hole grinding machine for gear machining as described in claim 1, characterized in that, There are six transmission gears (13), and the six transmission gears (13) are arranged in an array with the axis of the gear ring (12) as the center, and all six transmission gears (13) mesh with the gear ring (12).
6. A center hole grinding machine for gear machining as described in claim 1, characterized in that, The side wall of the clamping plate (17) is fixedly connected with a protruding post (16), and the side of the protruding post (16) away from the clamping plate (17) is fixedly connected to the end face of the toothed plate (14).
7. A center hole grinding machine for gear machining as described in claim 1, characterized in that, The top surface of the toothed plate (14) is provided with a guide groove (15), and the inner side wall of the cavity (7) is fixedly connected with a guide block, which corresponds to and is slidably connected to the guide groove (15).