Waste collection device for flat round tube production

Abstract

This utility model discloses a waste collection device for flat round tube production, belonging to the technical field of waste collection equipment. It includes a tank, and a separation mechanism and a compression mechanism installed on the tank. The separation mechanism uses a handheld vacuum cleaner to suck up the waste, separating dust and debris through an inclined filter screen inside a waste box. The dust falls to the bottom of the box, and a striking rod strikes the filter screen, causing the debris to slide into the tank. The compression mechanism drives a pressing block via an electric push rod, compressing the debris and scraps inside the tank into blocks under the guidance of a guide rod. This utility model achieves automatic separation and compression of waste, solving the problems of mixed waste collection, scattered waste collection difficulties, and inconvenient transportation. It has the beneficial effects of clear classification and efficient collection.

Description

Technical Field

[0001] This utility model relates to the field of waste collection equipment technology, and in particular to a waste collection device for flat round tube production. Background Technology

[0002] Flat oval tubes are a type of tubing with a special structure that is widely used in precision instrument components. Among them, the Type-C flat oval tube is the metal shell of the Type-C connector. It is a thin-walled, flat oval tube made of stainless steel, used to protect the internal terminals of the interface and ensure the stability and durability of the electrical connection. In its production and processing, it usually needs to go through processes such as cutting, stamping and grinding. These processes inevitably generate various forms of metal waste, mainly including metal dust dispersed in the air, slightly larger metal shavings and irregular metal scraps.

[0003] Existing methods for handling this waste are typically simple, such as manual sweeping or collection using conventional industrial vacuum cleaners. However, these methods have significant shortcomings. On the one hand, both sweeping and ordinary vacuuming mix metal dust, metal shavings, and scraps together, causing cross-contamination between wastes of different values. This creates significant inconvenience and additional costs for subsequent sorting and recycling. On the other hand, the collected metal shavings and scraps are usually loose, which not only takes up storage space but also increases logistics costs due to inefficiency during transportation. Current technology lacks an integrated solution that can effectively separate wastes of different forms and simultaneously compress and reduce the volume of the collected waste.

[0004] Therefore, this utility model proposes a waste collection device for flat round tube production to address the shortcomings of existing technologies. Utility Model Content

[0005] In view of the problems existing in the flat tube production waste collection device, such as the difficulty in sorting and recycling due to the mixed collection of various forms of waste such as metal dust and metal scrap, and the large volume of loose waste and high transportation costs, this utility model aims to provide a flat tube production waste collection device with an improved structure that can effectively solve the above problems.

[0006] This utility model provides a waste collection device for flat round tube production, including a tank, a separation mechanism and a compression mechanism.

[0007] The separation mechanism includes an impurity box, an inclined filter screen disposed inside the impurity box, a handheld vacuum cleaner, and a connecting pipe; the compression mechanism includes a support frame fixed to the top of the tank, an electric push rod, and a pressure block located inside the tank.

[0008] Furthermore, the handheld vacuum cleaner is connected to the impurity box via the connecting pipe, and one side of the impurity box is connected to the tank body; the electric push rod is supported by the support frame and its output end is connected to the pressure block; the top of the tank body is provided with a feed inlet; the above structural combination realizes the separation, collection and compression of waste materials.

[0009] Preferably, the separation mechanism further includes a striking rod, the impurity box is provided with a sliding hole, the striking rod passes through the sliding hole and its head can reciprocate to strike the filter screen; and the bottom of the impurity box is provided with a box cover.

[0010] Preferably, the flat round tube production waste collection device further includes a hanging rod, which is fixed to the outer wall of the tank and used to suspend the handheld vacuum cleaner.

[0011] Preferably, the compression mechanism further includes a horizontal plate, which is fixed to the top of the tank together with the support frame, and the electric push rod is fixed to the support frame and the horizontal plate.

[0012] Preferably, the compression mechanism further includes a guide rod disposed inside the tank and connected at one end to the horizontal plate, and the pressure block is slidably sleeved on the guide rod.

[0013] Preferably, the inner wall of the tank is further fixed with a plurality of guide blocks, which are used to help restrict the movement of the pressure block.

[0014] Preferably, the side wall of the tank is provided with a tank cover for removing the compressed waste material.

[0015] Preferably, the compression mechanism further includes a receiving plate, which is fixed to the outside of the feed inlet to assist in feeding.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model, by setting up a separation mechanism, uses a handheld vacuum cleaner to pick up waste materials, and through the synergistic action of an inclined filter and a striking rod, solves the problem of mixed collection of metal dust and metal debris in the prior art, which is difficult to classify and recycle. It achieves the technical effect of automatically separating and collecting dust and debris, which facilitates subsequent classification and processing, while ensuring the cleanliness of the collection process.

[0018] 2. This utility model, by setting up a compression mechanism, uses an electric push rod to drive the pressure block to press down the waste material in the tank, and is supplemented by guide rods and guide blocks for guidance and limiting. It solves the problems of loose metal scraps and offcuts being bulky, occupying a lot of storage space and having high transportation costs in the prior art. It achieves the technical effect of compressing waste into blocks and greatly reducing the volume of waste, which facilitates subsequent warehousing, transportation and efficient recycling. Attached Figure Description

[0019] Figure 1 This is a perspective view of the waste collection device for flat round tube production proposed in this utility model;

[0020] Figure 2 This is a side view of the waste collection device for flat round tube production proposed in this utility model;

[0021] Figure 3 This is a cross-sectional view of the impurity box structure of the waste collection device for flat round tube production proposed in this utility model;

[0022] Figure 4 This is a cross-sectional view of the tank structure of the waste collection device for flat round tube production proposed in this utility model.

[0023] Legend:

[0024] 1. Tank body; 2. Separation mechanism; 201. Impurity box; 202. Connecting pipe; 203. Handheld vacuum cleaner; 204. Filter screen; 205. Box cover; 206. Sliding hole; 207. Striking rod; 3. Compression mechanism; 301. Receiving plate; 302. Feed inlet; 303. Support frame; 304. Electric push rod; 305. Horizontal plate; 306. Press block; 307. Tank cover; 308. Guide rod; 4. Hanging rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0026] Example:

[0027] Please refer to Figures 1 to 4As shown, the waste collection device for flat round tube production includes a tank 1, a separation mechanism 2, and a compression mechanism 3. Both the separation mechanism 2 and the compression mechanism 3 are mounted on the tank 1. The separation mechanism 2 includes a hollow impurity box 201, one side wall of which is connected to the left side wall of the tank 1. An inclined filter screen 204 is fixed inside the impurity box 201, with the inclined surface of the filter screen 204 facing the connection point of the tank 1. A sliding hole 206 is provided on the upper wall of the impurity box 201, through which a striking rod 207 can... The striking rod 207, which is slidably inserted into the sliding hole 206, extends one end to the outside of the impurity box 201 and the other end to the top of the filter screen 204. Its head can reciprocate to strike the filter screen 204. The bottom opening of the impurity box 201 is closed by a removable cover 205. The separation mechanism 2 also includes a handheld vacuum cleaner 203 and a connecting pipe 202. One end of the connecting pipe 202 is connected to the discharge port of the handheld vacuum cleaner 203, and the other end is connected to the top of the impurity box 201. The device also... The device includes a hanging rod 4, which is horizontally fixed to the outer wall of the tank 1 for suspending a handheld vacuum cleaner 203 when not in use. A support frame 303 of the compression mechanism 3 is vertically fixed to the top left side of the tank 1. A horizontal plate 305 is horizontally fixed to the top of the tank 1, and the horizontal plate 305 and the support frame 303 together support an electric push rod 304. The output end of the electric push rod 304 passes vertically downward through the horizontal plate 305 and is fixedly connected to a pressure block 306, which is movably mounted on the tank 1. Inside, multiple guide rods 308 are vertically arranged inside the tank body 1. The upper end of the guide rods 308 is connected to the horizontal plate 305. The pressure block 306 is slidably sleeved on the guide rods 308. Multiple guide blocks are also fixed on the inner wall of the tank body 1. The guide blocks are used to assist in restricting the movement of the pressure block 306. A feed inlet 302 is opened at the top of the tank body 1. A receiving plate 301 is obliquely fixed to the outside of the feed inlet 302. A discharge outlet is opened at the lower part of the side wall of the tank body 1. The discharge outlet is closed by the tank cover 307.

[0028] When metal shavings and dust are generated during the production of flat round tubes, the operator activates a handheld vacuum cleaner 203. The handheld vacuum cleaner 203 generates negative pressure suction, and the metal shavings and dust are sucked into the impurity box 201 through the connecting pipe 202 under the suction. Due to the mesh size limitation of the filter screen 204, smaller metal dust particles pass through the filter screen 204 and settle at the bottom of the impurity box 201, while larger metal shavings are intercepted by the inclined filter screen 204 and remain on the upper surface of the filter screen 204. When it is necessary to clean the dust, the box cover 205 located at the bottom of the impurity box 201 can be opened manually to pour out the collected dust. When a large amount of metal shavings accumulate on the filter screen 204, the operator can manually push, pull, and knock it. The striking rod 207 reciprocates within the sliding hole 206. The head of the striking rod 207 reciprocates to strike the filter screen 204, causing the filter screen 204 to vibrate. The metal debris accumulated above the filter screen 204 is loosened by the vibration. Since the inclined surface of the filter screen 204 faces the connection of the tank 1, the loosened metal debris slides down along the inclined surface of the filter screen 204 and enters the interior of the tank 1 through the connection between the impurity box 201 and the tank 1. When the handheld vacuum cleaner 203 is not in use, it can be hung on the hanging rod 4 for convenient storage. Through the above structure, the separation mechanism 2 realizes the automatic separation and collection of metal dust and metal debris. The dust is collected in the impurity box 201, while the debris is transferred to the tank 1.

[0029] As a preferred embodiment, in order to clean the filter 204, please refer to... Figure 3 The side wall of the impurity box 201 is provided with a sliding hole 206. The striking rod 207 is slidably inserted into the sliding hole 206. The head of the striking rod 207 is located inside the impurity box 201 and close to the filter screen 204. The rod body of the striking rod 207 extends to the outside of the impurity box 201 for easy manual operation. The bottom of the impurity box 201 is provided with a box cover 205. The box cover 205 is connected to the impurity box 201 by a hinge, which makes it easy to open and clean the collected metal dust.

[0030] As another preferred embodiment, please refer to Figure 1 and Figure 2 In order to facilitate the placement of the handheld vacuum cleaner 203, the device also includes a hanging rod 4, which is horizontally welded to the outer wall of the tank 1. The handheld vacuum cleaner 203 can be hung on the hanging rod 4 when not in use.

[0031] To improve the structural stability of compression mechanism 3, please refer to... Figure 4 The compression mechanism 3 also includes a horizontal plate 305, which is fixed to the top of the tank 1 together with the support frame 303 by bolts. The housing of the electric push rod 304 is fixed to the support frame 303 and the horizontal plate 305, providing stable support for the downward pressing action of the pressure block 306.

[0032] To ensure the smoothness and accuracy of the movement of the pressure block 306, the compression mechanism 3 also includes a guide rod 308 vertically arranged inside the tank body 1. The upper end of the guide rod 308 is fixedly connected to the horizontal plate 305. The pressure block 306 has a through hole, and the pressure block 306 is slidably sleeved on the guide rod 308 through the through hole.

[0033] In addition, multiple guide blocks are symmetrically fixed on the inner wall of the tank body 1. The guide blocks are used to help restrict the movement of the pressure block 306 and jointly prevent the pressure block 306 from tilting or getting stuck during the compression process. In order to facilitate the removal of the compressed waste, a tank cover 307 is provided on the lower part of the side wall of the tank body 1.

[0034] To facilitate the feeding of waste into the tank 1, the compression mechanism 3 also includes a receiving plate 301, which is fixed to the outside of the feed inlet 302 and is used to receive and guide the waste into the tank 1.

[0035] Working principle:

[0036] During waste collection, the operator first activates the handheld vacuum cleaner 203. The fan inside the vacuum cleaner 203 generates a high-speed airflow, creating negative pressure suction. Metal scraps scattered around the production station and metal dust dispersed in the air are sucked in by this suction and transported at high speed along the path of the connecting pipe 202. The outlet of the connecting pipe 202 is connected to the impurity box 201. After the airflow carrying waste enters the impurity box 201, the airflow speed decreases due to the sudden increase in space, and larger, heavier metal scraps are first lost to the airflow. Kinetic energy is effectively intercepted by the inclined filter 204 inside the impurity box 201 and remains on the upper surface of the filter 204. Tiny, lightweight metal dust will follow the airflow through the mesh of the inclined filter 204 and settle under gravity, accumulating at the bottom of the impurity box 201. The airflow purified by the filter 204 is discharged from the exhaust port of the handheld vacuum cleaner 203. When it is necessary to clean the collected metal dust, the operator can manually open the box cover 205 hinged to the bottom of the impurity box 201 to pour out the accumulated dust for disposal.

[0037] As the amount of intercepted metal debris increases, the ventilation efficiency of filter 204 may decrease. At this point, if the operator observes a weakening of suction or visually inspects the area, they can manually hold the exposed end of the striking rod 207 and reciprocate it along its axis within the sliding hole 206. The striking rod 207 passes through the head of the sliding hole 206 and reciprocates to strike the back of the filter 204 or its frame. The resulting high-frequency vibration loosens the metal debris adhering to or accumulated on the surface of the filter 204. Since the inclined surface of the filter 204 faces the connection point of the tank 1, the loosened metal debris, under its own gravity, moves along the inclined surface of the filter 204. The material slides down and accurately enters the internal storage space of the tank 1 through the communication port on the left side of the impurity box 201. When the handheld vacuum cleaner 203 is not in operation, the operator can conveniently hang its handle on the hanging rod 4 fixed to the outer wall of the tank 1 to avoid the equipment being placed randomly. The tank 1 is not only used to receive metal scraps from the self-separation mechanism 2, but also to receive larger metal scraps directly fed in through the top feed port 302. The receiving plate 301 fixed to the outside of the feed port 302 forms an inclined guide surface to assist the operator in feeding and effectively prevent waste from spilling to the outside of the tank 1 during the feeding process.

[0038] When the loose waste material accumulated inside the tank 1 reaches the predetermined height, the operator activates the electric push rod 304 of the compression mechanism 3. The housing of the electric push rod 304 is fixed on the support frame 303 and the horizontal plate 305, obtaining a stable mounting base. After the electric push rod 304 is energized, its output end begins to extend vertically downward smoothly and forcefully. The pressure block 306 connected to the output end of the electric push rod 304 moves downward accordingly. The pressure block 306 is movably disposed inside the tank 1. During the downward pressing process of the pressure block 306, it slides on the guide rod 308. The pressure block 306 is precisely vertically guided by the guide rod 308. At the same time, multiple guide blocks fixed to the inner wall of the tank 1 cooperate with the side of the pressure block 306 to jointly restrict the movement of the pressure block 306, preventing the pressure block 306 from tilting, deflecting or getting stuck when encountering uneven waste resistance, thus ensuring the effective transmission of compression force. The pressure block 306 continues to move downward, applying huge pressure to the loose metal scraps and scraps inside the tank 1, compressing them into high-density, regular block-shaped objects, greatly reducing the accumulation volume of waste.

[0039] After the compression stroke is completed, the electric push rod 304 moves in the reverse direction, driving the pressure block 306 to return to the initial position. At this time, the operator can open the tank cover 307 located at the lower part of the side wall of the tank body 1 to easily remove the compressed waste material for subsequent stacking, transportation and recycling.

[0040] This invention achieves automatic separation and collection of dust and debris through the separation mechanism 2, and compresses and reduces the volume of debris and scrap through the compression mechanism 3. It solves the problems of mixed waste collection, difficult classification, and inconvenient transportation in the prior art, and realizes efficient, clean and classified waste collection.

Claims

1. A flat tube production scrap collection device comprising: Tank (1), separation mechanism (2) and compression mechanism (3); Its features are, The separation mechanism (2) includes a sludge box (201), an inclined filter screen (204) disposed in the sludge box (201), a handheld vacuum cleaner (203), and a connecting pipe (202). The handheld vacuum cleaner (203) is connected to the sludge box (201) through the connecting pipe (202). One side of the sludge box (201) is connected to the tank (1). The inclined surface of the filter screen (204) faces the connection point of the tank (1). The compression mechanism (3) includes a support frame (303) fixed to the top of the tank (1), an electric push rod (304) supported by the support frame (303), and a pressure block (306) connected to the output end of the electric push rod (304). The pressure block (306) is located inside the tank (1), and the top of the tank (1) is provided with a feed inlet (302).

2. The oblong tube production waste collecting device according to claim 1, characterized in that, The impurity box (201) is provided with a sliding hole (206), and the separation mechanism (2) further includes a striking rod (207), which passes through the sliding hole (206) and its head can reciprocate to strike the filter screen (204); the bottom of the impurity box (201) is provided with a box cover (205).

3. The oblong tube production waste collecting device according to claim 1, characterized in that, The device also includes a hanging rod (4), which is fixed to the outer wall of the tank (1) and is used to suspend the handheld vacuum cleaner (203).

4. The oblong tube production waste collecting device according to claim 1, characterized in that, The compression mechanism (3) also includes a horizontal plate (305), which is fixed together with the support frame (303) to the top of the tank (1), and the electric push rod (304) is fixed on the support frame (303) and the horizontal plate (305).

5. The oblong tube production waste collecting device according to claim 4, characterized in that, The compression mechanism (3) further includes a guide rod (308) located inside the tank (1) and connected at one end to the horizontal plate (305), and the pressure block (306) is slidably sleeved on the guide rod (308).

6. The oblong tube production waste collecting device according to claim 5, characterized in that, The inner wall of the tank (1) is also fixed with a plurality of guide blocks, which are used to help restrict the movement of the pressure block (306).

7. The oblong tube production waste collecting device according to claim 1, characterized in that, The side wall of the tank (1) is provided with a tank cover (307).

8. The oblong tube production scrap collection device of claim 1, wherein, The compression mechanism (3) also includes a receiving plate (301), which is fixed to the outside of the feed inlet (302).

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