Part machining and cleaning device

Abstract

The utility model discloses a part processing and cleaning device, including the cleaning device main part, the top of cleaning device main part is equipped with the washing tank and the flow guide groove, the washing tank below and located the inside of cleaning device main part is equipped with the sewage discharge chamber, and the sewage discharge chamber is fixedly installed with the drain valve between the washing tank, and the flow guide groove is equipped with the flow guide channel between the sewage discharge chamber, and the one side of cleaning device main part is slidably connected with the L type board, and the top of L type board is fixedly installed with the lift electric jar. The utility model discloses through the translation subassembly and removes the load net box to the washing tank top, and the lift electric jar drives its reciprocating motion under water, and the cooperation ultrasonic wave high frequency vibration realizes three -dimensional cleaning. After the removal round key, the U type connecting piece and the movable rod form the rotary pair, make the net box produce 10 periodic deflection under the water flow impact, form the eddy current effect, effectively remove the stubborn oil dirt and the metal scrap in the complex cavity, and the cleaning efficiency of mechanical parts is improved significantly.

Description

Technical Field

[0001] This utility model relates to the field of parts cleaning and processing technology, specifically a parts cleaning and processing device. Background Technology

[0002] Parts cleaning refers to the process of cleaning mechanical parts using specialized cleaning equipment. This process aims to remove oil, dust, metal shavings, and other impurities from the surface of the parts to ensure their surface quality and mechanical properties. Cleaning equipment typically includes ultrasonic cleaners, spray cleaning systems, and immersion cleaning equipment. These devices effectively improve cleaning efficiency and results through physical or chemical methods.

[0003] Traditional parts cleaning devices mostly use a fixed cleaning method, and the material loading mechanism lacks multi-degree-of-freedom motion capabilities, making it difficult to thoroughly clean complex parts. At the same time, the sewage discharge system of existing equipment usually adopts a simple direct discharge design without a graded filtration structure, resulting in low cutting fluid recycling rate and easy blockage of pipes by solid particles. In addition, most cleaning devices do not integrate drying functions, requiring parts to be transferred to special equipment for subsequent processing, which not only increases process time but may also cause secondary pollution. Utility Model Content

[0004] The purpose of this invention is to provide a parts processing and cleaning device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a parts processing and cleaning device, comprising a main body of the cleaning device, a cleaning tank and a guide tank being provided on the top of the main body of the cleaning device, a drain chamber being provided below the cleaning tank and inside the main body of the cleaning device, a drain valve being fixedly installed between the drain chamber and the cleaning tank, a guide channel being provided between the guide tank and the drain chamber, an L-shaped plate being slidably connected to one side of the main body of the cleaning device, a lifting electric cylinder being fixedly installed on the top of the L-shaped plate, a U-shaped connecting block being rotatably connected to the outer side of the moving rod of the lifting electric cylinder, a material carrying mesh box being fixedly connected to one side of the U-shaped connecting block, a translation component being provided on the outer side of the main body of the cleaning device, the translation component being used to drive the material carrying mesh box to move, an installation plate being fixedly connected to one side of the main body of the cleaning device, a dryer being fixedly installed on the top of the installation plate, the output end of the dryer extending above the guide tank, and an ultrasonic cleaner being fixedly installed on the inner side of the cleaning tank.

[0006] As a further preferred embodiment of this technical solution, the translation component includes a U-shaped plate, which is fixedly connected to one side of the main body of the cleaning device. A threaded rod is rotatably connected between the inner walls of the U-shaped plate, and a translation block is threadedly connected to the outer side of the threaded rod. The top of the translation block is fixedly connected to an L-shaped plate.

[0007] As a further preferred embodiment of this technical solution, a servo motor is fixedly installed on one side of the U-shaped plate, and the output end of the servo motor extends into the interior of the U-shaped plate and is fixedly connected to the threaded rod.

[0008] As a further preferred embodiment of this technical solution, a side groove is provided on one side of the material-carrying mesh box, and a mesh box cover is slidably connected between the inner walls of the side groove.

[0009] As a further preferred embodiment of this technical solution, a slid groove is provided on one side of the main body of the cleaning device, and a slag removal filter plate is slidably connected between the inner walls of the slid groove. A fixing ring is fixedly connected to one side of the main body of the cleaning device, and a square pin is provided inside the fixing ring. One side of the square pin is in contact with the slag removal filter plate.

[0010] As a further preferred embodiment of this technical solution, a circular slot is provided on one side of the U-shaped connecting block, the circular slot passes through the movable rod of the lifting electric cylinder, and a circular pin is provided inside the circular slot.

[0011] As a further preferred embodiment of this technical solution, a water inlet is fixedly connected to one side of the main body of the cleaning device, the water inlet is connected to the cleaning tank, and a circulation pipe is fixedly connected to one side of the sewage discharge chamber, one end of the circulation pipe extending to the outside of the main body of the cleaning device.

[0012] This utility model provides a parts processing and cleaning device, which has the following beneficial effects: (1) This utility model uses a translation component to move a material carrier box containing mechanical parts to the top of the cleaning tank. The lifting electric cylinder drives the material carrier box to reciprocate in the cleaning water. Combined with the high-frequency vibration generated by the ultrasonic cleaner, it achieves three-dimensional cleaning. When the circular pin is removed, the U-shaped connecting block and the movable rod form a rotating pair, causing the material carrier box to deflect periodically by about 10° under the impact of the water flow, forming a vortex effect. This not only effectively removes stubborn oil stains from the surface of the parts, but also allows metal chips to fall off from the complex cavity, thereby improving the cleaning efficiency of machined parts.

[0013] (2) This utility model achieves efficient sewage treatment through an integrated sewage system. After the drain valve is opened, the sewage enters the sewage chamber from the cleaning tank. During the fall, solid particles with a diameter greater than 0.5mm are intercepted by the slag removal filter plate. The filtered sewage is output to secondary treatment equipment such as centrifugal hydrocyclone through the circulation pipe. This design allows the cutting fluid to be recycled. The slag removal filter plate can be quickly disassembled and assembled through square pins, which is convenient for cleaning the filter residue.

[0014] (3) This utility model realizes continuous cleaning and drying through an integrated air drying system. After the translation component moves the material-carrying mesh box to the top of the guide channel, the high-speed airflow generated by the air dryer blows the parts in a directional manner. The residual liquid droplets on the surface are separated from the parts under the action of centrifugal force, and after being collected by the inclined structure of the guide channel, they are introduced into the sewage discharge chamber through the guide channel. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the rear view structure of this utility model; Figure 3 This is a schematic diagram of a half-section of the present invention; Figure 4 This is a schematic diagram of the material carrier mesh box connection structure of this utility model; In the diagram: 1. Main body of the cleaning device; 2. Cleaning tank; 3. Drainage chamber; 4. Guide channel; 5. Guide passage; 6. Drain valve; 7. Slide chute; 8. Slag removal filter plate; 9. Water inlet; 10. Circulation pipe; 11. Mounting plate; 12. Air dryer; 13. U-shaped plate; 14. Threaded rod; 15. Servo motor; 16. Translation block; 17. L-shaped plate; 18. Lifting cylinder; 19. U-shaped connecting block; 20. Material loading mesh box; 21. Side channel; 22. Mesh box cover; 23. Circular slot; 24. Circular pin; 25. Fixing ring; 26. Square pin; 27. Ultrasonic cleaner. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0017] This utility model provides a technical solution: such as Figures 1-4As shown, in this embodiment, a parts processing cleaning device includes a cleaning device body 1. A cleaning tank 2 and a guide channel 4 are provided on the top of the cleaning device body 1. A drain chamber 3 is provided below the cleaning tank 2 and inside the cleaning device body 1. A drain valve 6 is fixedly installed between the drain chamber 3 and the cleaning tank 2. A guide channel 5 is provided between the guide channel 4 and the drain chamber 3. An L-shaped plate 17 is slidably connected to one side of the cleaning device body 1. A lifting cylinder 18 is fixedly installed on the top of the L-shaped plate 17. A U-shaped connecting block 19 is rotatably connected to the outside of the movable rod of the lifting cylinder 18. A material-carrying mesh box 20 is fixedly connected to one side of the U-shaped connecting block 19. A translation component is provided on the outside of the cleaning device body 1 to drive the material-carrying mesh box 20 to move. An installation plate 11 is fixedly connected to one side of the cleaning device body 1. A dryer 12 is fixedly installed on the top of the installation plate 11. The dryer 12 outputs... The end extends to the top of the guide channel 4. An ultrasonic cleaner 27 is fixedly installed on the inner side of the cleaning tank 2. A side groove 21 is opened on one side of the material loading mesh box 20. A mesh box cover 22 is slidably connected between the inner walls of the side groove 21. A sliding groove 7 is opened on one side of the main body 1 of the cleaning device. A slag removal filter plate 8 is slidably connected between the inner walls of the sliding groove 7. A fixing ring 25 is fixedly connected on one side of the main body 1 of the cleaning device. A square pin 26 is set inside the fixing ring 25. One side of the square pin 26 contacts the slag removal filter plate 8. A circular slot 23 is opened on one side of the U-shaped connecting block 19. The circular slot 23 passes through the movable rod of the lifting electric cylinder 18. A circular pin 24 is set inside the circular slot 23. A water inlet 9 is fixedly connected on one side of the main body 1 of the cleaning device. The water inlet 9 communicates with the cleaning tank 2. A circulation pipe 10 is fixedly connected on one side of the sewage discharge chamber 3. One end of the circulation pipe 10 extends to the outside of the main body 1 of the cleaning device.

[0018] When using the parts cleaning device for cleaning machined parts, first connect the main body 1 of the cleaning device to an external power source to power the entire device. Then, place the parts to be cleaned into the material carrier box 20 and close the box cover 22. Move the material carrier box 20 to directly above the cleaning tank 2 using the translation component. The lifting cylinder 18 drives the material carrier box 20 to descend and immerse it in the cleaning solution (specifically, a water-based rust-preventive cleaning agent solution) (it can be repeatedly raised and lowered). The ultrasonic cleaner 27 generates high-frequency vibrations to peel off the dirt from the surface of the parts. After cleaning, the lifting cylinder 18 raises the material carrier box 20, and the translation component moves it above the guide channel 4. The air dryer 12 is then zeroed. The components undergo jet drying, and the cleaning residue is discharged into the drain chamber 3 through the guide channel 5. The slag removal filter plate 8 (specifically a stainless steel-polyester fiber composite laminated filter screen, with a surface layer of 304 stainless steel woven mesh, a middle layer of meltblown polyester fiber, a backing layer of PP support mesh, and an edge covering of EPDM rubber sealing ring) can intercept solid impurities. The cleaning liquid can be recycled through the circulation pipe 10. The drain valve 6 can control the drainage operation of the cleaning tank 2. The angle of the material loading box 20 and the fixation of the slag removal filter plate 8 can be achieved by the circular pin 24 and the square pin 26, respectively. This device integrates cleaning, drying, and waste treatment functions to achieve automated and efficient cleaning operations.

[0019] like Figures 1-4 As shown, the translation component includes a U-shaped plate 13, which is fixedly connected to one side of the main body 1 of the cleaning device. A threaded rod 14 is rotatably connected between the inner walls of the U-shaped plate 13. A translation block 16 is threadedly connected to the outer side of the threaded rod 14. The top of the translation block 16 is fixedly connected to an L-shaped plate 17. A servo motor 15 is fixedly installed on one side of the U-shaped plate 13. The output end of the servo motor 15 extends into the interior of the U-shaped plate 13 and is fixedly connected to the threaded rod 14.

[0020] When the servo motor 15 starts, it drives the threaded rod 14 to rotate. Since the translation block 16 and the threaded rod 14 form a threaded engagement, the rotational motion is converted into linear motion of the translation block 16, thereby driving the fixedly connected L-shaped plate 17 and its lifting cylinder 18 and material-carrying mesh box 20 to move horizontally as a whole. By controlling the forward and reverse rotation of the servo motor 15, precise reciprocating positioning of the material-carrying mesh box 20 between the cleaning tank 2 and the guide channel 4 can be achieved. Combined with the lifting cylinder 18, this realizes an automated "cleaning-transfer-drying" process. This structure ensures smooth movement through threaded transmission, while the servo motor 15 provides precise displacement control.

[0021] This utility model provides a parts processing and cleaning device. The specific working principle is as follows: After the device is powered on and started, the operator loads the parts to be cleaned into the material loading mesh box 20 and closes the mesh box cover 22. Servo motor 15 drives threaded rod 14 to rotate, which in turn moves translation block 16 and L-shaped plate 17 as a whole, so that the material carrier box 20 is precisely positioned above the cleaning tank 2. Lifting cylinder 18 drives material carrier box 20 to descend and immerse itself in cleaning liquid (by removing round pin 24, material carrier box 20 can move under the action of water flow, enhancing the cleaning effect). Ultrasonic cleaner 27 generates high-frequency vibration to remove dirt from the surface of parts. Lifting cylinder 18 can lift and lower multiple times to achieve oscillating cleaning. After cleaning, material carrier box 20 is raised and transferred to the top of guide channel 4 through translation component. Air dryer 12 sprays airflow for drying. The residue generated during the cleaning process enters the sewage discharge chamber 3 through guide channel 5 with the liquid. Slag removal filter plate 8 intercepts solid impurities. Cleaning liquid can be recycled through circulation pipe 10. Square pin 24 can be used to fix slag removal filter plate 8 for easy cleaning. Drain valve 6 controls the drainage operation of cleaning tank 2, realizing a fully automated process of cleaning, drying and waste disposal, effectively improving the cleaning efficiency and quality of mechanical parts.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A parts processing and cleaning device, comprising a cleaning device body (1), characterized in that: The top of the main body (1) of the cleaning device is provided with a cleaning tank (2) and a guide channel (4). Below the cleaning tank (2) and inside the main body (1) of the cleaning device, there is a drain chamber (3). A drain valve (6) is fixedly installed between the drain chamber (3) and the cleaning tank (2). A guide channel (5) is provided between the guide channel (4) and the drain chamber (3). An L-shaped plate (17) is slidably connected to one side of the main body (1) of the cleaning device. A lifting electric cylinder (18) is fixedly installed on the top of the L-shaped plate (17). The moving rod of the lifting electric cylinder (18) is outside A U-shaped connecting block (19) is rotatably connected to the side. A material carrier box (20) is fixedly connected to one side of the U-shaped connecting block (19). A translation component is provided on the outside of the main body (1) of the cleaning device. The translation component is used to drive the material carrier box (20) to move. An installation plate (11) is fixedly connected to one side of the main body (1) of the cleaning device. A dryer (12) is fixedly installed on the top of the installation plate (11). The output end of the dryer (12) extends to the top of the guide channel (4). An ultrasonic cleaner (27) is fixedly installed on the inside of the cleaning tank (2).

2. The parts processing and cleaning device according to claim 1, characterized in that: The translation component includes a U-shaped plate (13), which is fixedly connected to one side of the main body (1) of the cleaning device. A threaded rod (14) is rotatably connected between the inner walls of the U-shaped plate (13). A translation block (16) is threadedly connected to the outer side of the threaded rod (14). The top of the translation block (16) is fixedly connected to an L-shaped plate (17).

3. The parts processing and cleaning device according to claim 2, characterized in that: A servo motor (15) is fixedly installed on one side of the U-shaped plate (13), and the output end of the servo motor (15) extends into the interior of the U-shaped plate (13) and is fixedly connected to the threaded rod (14).

4. The parts processing and cleaning device according to claim 1, characterized in that: A side groove (21) is provided on one side of the material-carrying mesh box (20), and a mesh box cover (22) is slidably connected between the inner walls of the side groove (21).

5. The parts processing and cleaning device according to claim 1, characterized in that: A sliding groove (7) is provided on one side of the main body (1) of the cleaning device. A slag removal filter plate (8) is slidably connected between the inner walls of the sliding groove (7). A fixing ring (25) is fixedly connected to one side of the main body (1) of the cleaning device. A square pin (26) is provided inside the fixing ring (25). One side of the square pin (26) is in contact with the slag removal filter plate (8).

6. The parts processing and cleaning device according to claim 1, characterized in that: A circular slot (23) is provided on one side of the U-shaped connecting block (19). The circular slot (23) passes through the movable rod of the lifting electric cylinder (18). A circular pin (24) is provided inside the circular slot (23).

7. The parts processing and cleaning device according to claim 1, characterized in that: A water inlet (9) is fixedly connected to one side of the main body (1) of the cleaning device. The water inlet (9) is connected to the cleaning tank (2). A circulation pipe (10) is fixedly connected to one side of the sewage discharge chamber (3). One end of the circulation pipe (10) extends to the outside of the main body (1) of the cleaning device.

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