A kind of boiler heating surface tube row anti-abrasion tile installation auxiliary device
Patent Information
- Application Number
- CN202521971500.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0002]目前发电厂由于入炉煤质发生变化,产生大量的灰分附着在受热面管排上,影响受热面吸热,尤其是尾部受热面积灰严重
[0008]1.本实用新型可以将需要安装的防磨瓦压实紧贴在第五管束上,再在钢筋与第一排管束连接处焊接,完毕后从另一侧将带有两根钢筋的防磨瓦放至第四管束,将装置调整后将第四管束上的防磨瓦压实在第四管束上,压实后依次焊接在焊条可碰触的第一、第二、第三管束的防磨瓦上,可以实现防磨瓦的安装压实。
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Figure CN224642664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an auxiliary device for installing anti-wear tiles on boiler heating surface tubes. Background Technology
[0002] Currently, due to changes in the quality of coal fed into power plants, a large amount of ash adheres to the heating surface tubes, affecting heat absorption, especially at the tail end of the heating surface. The tail end heating surfaces mostly use steam purging technology, which causes some damage to the tubes. A common method to avoid steam purging is to install wear-resistant tiles. For transversely arranged tubes such as economizers and low-temperature superheaters, wear-resistant tiles are installed on the first, second, and third layers of tubes at the factory. However, the small tube pitch makes the installation of these tiles difficult. Because the pitch is too small, personnel cannot install wear-resistant tiles on the fourth and fifth layers; instead, they have to cut the positioning blocks and use a chain hoist to increase the tube pitch, significantly increasing the workload. Utility Model Content
[0003] The purpose of this utility model is to solve the above-mentioned problems and provide an auxiliary device for installing anti-wear tiles on boiler heating surface tubes.
[0004] The above objectives are achieved through the following technical solutions: An auxiliary device for installing wear-resistant tiles on boiler heating surface tubes includes a support frame with two rotating rods rotatably connected to it. The upper and lower ends of the two rotating rods are respectively connected to rotating clamps for pressing the wear-resistant tiles. The upper part of the fixing screw of the support frame is connected to an adjusting seat for adjusting the position of the upper rotating clamps.
[0005] The auxiliary device for installing anti-wear tiles on boiler heating surface tubes includes a support frame comprising two supports arranged vertically, which are fixedly connected by a fixing screw.
[0006] The auxiliary device for installing wear-resistant tiles on boiler heating surface tubes includes a rotating clamp rod comprising a clamp plate connected to each rotating rod, and the two clamp plates are connected by a connecting rod.
[0007] The auxiliary device for installing anti-wear tiles on boiler heating surface tubes includes an adjusting seat comprising a limiting clamp, the middle part of which is connected to a threaded sleeve via a bearing, and the threaded sleeve being threadedly connected to a fixing screw. Beneficial effects
[0008] 1. This utility model can compact the wear-resistant tiles that need to be installed onto the fifth tube bundle, and then weld them at the connection between the reinforcing bars and the first row of tube bundles. After completion, the wear-resistant tiles with two reinforcing bars are placed on the fourth tube bundle from the other side. After adjusting the device, the wear-resistant tiles on the fourth tube bundle are compacted onto the fourth tube bundle. After compaction, they are sequentially welded onto the wear-resistant tiles of the first, second, and third tube bundles that can be touched by the welding rod, thus realizing the installation and compaction of the wear-resistant tiles.
[0009] 2. This utility model can adjust the distance between the two rotating clamps to facilitate the compaction of the anti-wear tiles at different positions, thereby improving installation efficiency. Attached Figure Description
[0010] Appendix Figure 1 This is a perspective view of the present invention; Appendix Figure 2 This is the front view of this utility model; Appendix Figure 3 This is a side view of the present invention; Appendix Figure 4 This is a top view of the present invention; Appendix Figure 5 This is a schematic diagram of the adjustment seat; Appendix Figure 6 This is a schematic diagram of the structure after the rotating clamp rod has rotated; Appendix Figure 7 This is a structural diagram of the fifth tube bundle when the wear-resistant tiles are installed; Appendix Figure 8 This is a structural diagram of the fourth tube bundle when the wear-resistant tiles are installed; In the diagram: 1. Upper connecting rod; 2. Upper clamping plate; 3. Square rod segment; 4. Fixing screw; 5. Round rod segment; 6. Lower clamping plate; 7. Support; 8. Lower connecting rod; 9. Sliding rod; 10. Screw sleeve; 11. Limiting clamping plate; 12. Rotating rod; 13. Fifth tube bundle; 14. Reinforcing bar; 15. Anti-wear tile; 16. Rotating clamping rod; 17. Support frame; 18. Adjusting seat; 19. Fourth tube bundle. Detailed Implementation
[0011] Reference Figures 1-5 An auxiliary device for installing wear-resistant tiles on boiler heating surface tubes includes a support frame 17, on which two rotating rods 12 are rotatably connected. The support frame includes two supports 7 arranged vertically, and the two supports are fixedly connected by a fixing screw. The rotating rod includes a round rod segment 5 located on the lower side and a square rod segment 3 located on the upper side, and the support is rotatably connected to the rotating rod; The upper and lower ends of the two rotating rods are respectively connected to rotating clamping rods 16 for pressing the anti-wear tile 15; There are two rotating clamping rods, which are connected to the upper and lower ends of the rotating rod respectively. The rotating clamping rod at the lower end includes two lower clamping plates 6. Each rotating rod has a lower clamping plate fixed at its bottom, and the two lower clamping plates are connected by a lower connecting rod 8. The rotating clamp at the upper end includes two upper clamping plates 2. Each rotating rod has an upper clamping plate slidably connected to its top. The upper clamping plates have square holes that mate with the square rod section of the rotating rod. The two upper clamping plates are connected by an upper connecting rod 1. The upper part of the fixing screw 4 of the support frame is connected to an adjustment seat 18 for adjusting the position of the upper rotating clamp rod.
[0012] The adjusting seat includes a limiting clamp 11, which clamps the upper clamp at both ends. The middle part of the limiting clamp is connected to the screw sleeve 10 through a bearing. The screw sleeve is threadedly connected to the fixing screw. Two sliding rods 9 are fixed at the bottom of the limiting clamp. The bottom of the sliding rods passes through the round hole on the support and slides. Working principle: When using it, refer to... Figures 6-8First, weld the anti-wear tile 15 to two steel bars 14. After welding, hold the steel bars and place the anti-wear tile on the fifth tube bundle 13. Then, hold one of the rotating rods and rotate it to rotate the clamping rod. At this time, the device can be placed between two adjacent tube bundles. After placement, the lower rotating clamping rod should be positioned between the fifth and fourth tube bundles 19. Then, rotate the screw sleeve to adjust the position of the upper rotating clamping rod. After adjustment, it should be positioned between the first and second tube bundles. After adjustment, rotate the rotating rod to rotate the upper and lower rotating clamping rods. After the upper rotating clamping rod rotates, it should be positioned between the first and second tube bundles, and after the lower rotating clamping rod rotates, it should be positioned between the fifth and fourth tube bundles. After rotation, press the lower rotating clamping rod onto the anti-wear tile of the fifth tube bundle. Continue to rotate the screw sleeve to adjust the position of the upper rotating clamping rod, so that it is pressed tightly against the bottom of the first tube bundle. This can compact the anti-wear tile on the fifth tube bundle. Then, weld the steel bar to the anti-wear tile on the first tube bundle. After welding, rotate the screw sleeve to limit... The positioning clamp moves the upper rotating clamp rod downwards, releasing it from its compressed state. Then, the rotating rod is rotated so that the rotating clamp rod is positioned between two adjacent tube bundles. The device is then removed, and from the other side, the wear-resistant tile with two welded steel bars is placed on the fourth tube bundle 19. The device is then inserted, positioning its lower rotating clamp rod between the fourth and third tube bundles. The screw sleeve is rotated, and the limiting clamp moves the upper rotating clamp rod to adjust its position, positioning it between the first and second tube bundles. Then, the rotating rod is rotated so that the upper... After the rotating clamp at the end rotates, it is positioned between the first and second tube bundles. After the rotating clamp at the lower end rotates, it is positioned between the fourth and third tube bundles. Press the lower rotating clamp onto the wear-resistant tile of the fourth tube bundle. Rotate the screw sleeve to adjust the position of the upper rotating clamp so that it is firmly pressed against the bottom of the first tube bundle and stops. At this time, the device presses the wear-resistant tile on the fourth tube bundle firmly onto the fourth tube bundle. After pressing, it is sequentially welded onto the wear-resistant tiles of the first, second, and third tube bundles that can be touched by the welding rod, thus realizing the installation and compaction of the wear-resistant tile.
Claims
1. A kind of boiler heating surface tube row anti-abrasion tile installation auxiliary device, it is characterized by: Its components include a support frame, on which two rotating rods are rotatably connected. The upper and lower ends of the two rotating rods are respectively connected to rotating clamping rods for pressing the anti-wear tiles. The upper part of the fixing screw of the support frame is connected to an adjusting seat for adjusting the position of the upper rotating clamping rod.
2. The auxiliary device for installing anti-wear tiles on boiler heating surface tubes according to claim 1, characterized in that: The support frame includes two supports arranged vertically, and the two supports are fixedly connected by a fixing screw.
3. A device for assisting the installation of anti-abrasion tiles on a tube bank of a boiler heating surface according to claim 2, characterized in that: The rotating clamping rod includes a clamping plate connected to each rotating rod, and the two clamping plates are connected by a connecting rod.
4. A device for assisting the installation of anti-wear tiles on a tube bank of a boiler heating surface according to claim 3, characterized in that: The adjusting seat includes a limiting clamp plate, the middle part of which is connected to a threaded sleeve via a bearing, and the threaded sleeve is threadedly connected to the fixing screw.