A device for adsorbing foamed plastic

Abstract

The utility model discloses a kind of adsorption foamed plastic pretreatment device, belong to foamed plastic processing equipment technical field, a kind of adsorption foamed plastic pretreatment device, including base, the base top is fixedly connected with soaking pool and mounting bracket, and mounting bracket is located at the side of soaking pool, the top of the soaking pool is fixedly connected with support frame, the top of the support frame is fixedly connected with top plate, the top of the top plate is installed with multiple lifting cylinders, the output end of the lifting cylinder extends to soaking pool, it can effectively solve the problem of traditional foamed plastic pretreatment process manual operation labor intensity, processing efficiency is low, and semi-automatic equipment structure is complex, function is single, process is not smooth, resulting in the problem of low production efficiency and production cost increase, realize from foamed plastic raw material automatic soaking, draining to the integrated pretreatment process of transfer, reduce manual intervention, improve overall processing efficiency, meet the demand of large-scale production.

Description

Technical Field

[0001] This utility model relates to the technical field of foam plastic processing equipment, and more specifically, to a pretreatment device for adsorbing foam plastic. Background Technology

[0002] In the production and processing of foamed plastics, the pretreatment stage has a crucial impact on the quality of subsequent products.

[0003] Based on the above, the inventors have discovered that traditional pretreatment of foamed plastics often relies on manual operation. Workers need to immerse each piece of foamed plastic raw material in the treatment solution, and then manually remove them for draining and transfer. This is not only labor-intensive but also inefficient, failing to meet the demands of large-scale production. Furthermore, existing semi-automatic processing equipment is complex in structure and limited in function, often only able to complete partial processes such as soaking or draining. The connections between these processes are not smooth, requiring significant manual assistance for material transfer, further reducing production efficiency and increasing costs. Therefore, in view of this, the inventors have researched and improved existing structures to provide an adsorption-based pretreatment device for foamed plastics, aiming to achieve greater practical value. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide an adsorption foam plastic pretreatment device. It can effectively solve the problems of high labor intensity and low processing efficiency in the traditional foam plastic pretreatment process, as well as the low production efficiency and increased production costs caused by the complex structure, single function, and poor process connection of semi-automatic equipment. It realizes an integrated pretreatment process from automatic soaking, draining to transfer of foam plastic raw materials, reduces manual intervention, improves overall processing efficiency, and meets the needs of large-scale production.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A pretreatment device for adsorbing foam plastic includes a base, a soaking tank and a mounting frame fixedly connected to the top of the base, with the mounting frame located on one side of the soaking tank. A support frame is fixedly connected to the top of the soaking tank, and a top plate is fixedly connected to the top of the support frame. Multiple lifting cylinders are installed on the top of the top plate, with the output ends of the lifting cylinders extending into the soaking tank and fixedly connected to a drain rack. A material frame is provided on the drain rack. A translation mechanism is installed on the top of the support frame, and a positioning cylinder is installed at the bottom of the translation mechanism. A horizontal plate is fixedly connected to the output end of the positioning cylinder, and two electric grippers are installed at the bottom of the horizontal plate. A material transfer mechanism is installed at the top of one end of the soaking tank. A chain conveyor belt is installed on the mounting frame, and a drying mechanism is installed on the top of the base.

[0009] Furthermore, the mounting frame includes a feed hopper and a discharge hopper, with the feed hopper located above one end of the chain conveyor belt and the discharge hopper located below the other end of the chain conveyor belt.

[0010] Furthermore, the translation mechanism includes two linear slide rails fixed to the top of the mounting bracket and a toothed plate fixedly mounted on the top of the top plate. A movable plate is fixedly connected between the top of the slide blocks of the two linear slide rails. A servo motor is fixedly mounted on the top of the movable plate. The output shaft of the servo motor is connected to a gear via a key. The gear meshes with the toothed plate.

[0011] Furthermore, a crossbar is fixedly connected to the top of the material frame.

[0012] Furthermore, the material transfer mechanism includes two linear modules fixed to the top of one end of the soaking tank. A tray is fixedly connected to the top of the slide on the linear module. A magnetic flip plate is rotatably connected to the top of one end of the tray via a hinge. A mounting base is fixedly connected to the bottom of the tray. A flipping cylinder is rotatably connected to the bottom of the mounting base and one side of the magnetic flip plate via a pin.

[0013] Furthermore, the drying mechanism includes a blower and a heating module fixed to the base. The exhaust port of the blower is connected to the air inlet of the heating module, and the exhaust port of the heating module is fixed and connected to an air supply pipe.

[0014] Furthermore, the air supply duct is located above the chain conveyor belt.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] This solution, through the installation of lifting cylinders, a draining rack, and a material frame, enables automated lifting, soaking, and draining of foam plastic raw materials within the soaking tank. This eliminates the need for manual loading and unloading, significantly reducing worker workload. A translation mechanism, working with positioning cylinders and electric grippers, precisely grasps the material frame and moves it laterally, automating material transfer between different processes and avoiding efficiency losses caused by manual handling. The material transfer mechanism, in conjunction with the chain conveyor belt, smoothly transfers the drained foam plastic onto the conveyor belt. Combined with a drying mechanism, the material is dried using hot air during transport, forming a continuous automated production line. This effectively shortens the connection time between processes and significantly improves overall pretreatment efficiency. Furthermore, the compact design of the device, with clearly defined and tightly integrated components, reduces reliance on manual operation, minimizing errors and costs caused by human factors, and reliably meeting the pretreatment needs of large-scale foam plastic production. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front view structural diagram of the present utility model;

[0020] Figure 3 This is a schematic diagram of the rear structure of this utility model;

[0021] Figure 4 For the present utility model Figure 3 Enlarged structural diagram of position A in the middle;

[0022] Figure 5 This is a schematic diagram of the material transfer mechanism of this utility model.

[0023] Explanation of the labels in the diagram:

[0024] 1. Base;

[0025] 2. Immersion tank;

[0026] 3. Mounting bracket;

[0027] 4. Support frame;

[0028] 5. Top slab;

[0029] 6. Lifting cylinder;

[0030] 7. Drain rack;

[0031] 8. Material box;

[0032] 9. Translation mechanism; 901. Linear guide rail; 902. Gear plate; 903. Moving plate; 904. Servo motor; 905. Gear;

[0033] 10. Positioning cylinder;

[0034] 11. Horizontal board;

[0035] 12. Electric gripper;

[0036] 13. Material transfer mechanism; 1301. Linear module; 1302. Pallet; 1303. Magnetic flip plate; 1304. Mounting base; 1305. Tilting cylinder;

[0037] 14. Chain conveyor belt;

[0038] 15. Drying mechanism; 1501. Blower; 1502. Heating module; 1503. Air duct;

[0039] 16. Feed hopper;

[0040] 17. Unloading hopper;

[0041] 18. Horizontal bar. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0043] Example:

[0044] Please see Figures 1-5 A pretreatment device for adsorbing foam plastic includes a base 1, a soaking tank 2 and a mounting frame 3 fixedly connected to the top of the base 1, with the mounting frame 3 located on one side of the soaking tank 2, a support frame 4 fixedly connected to the top of the soaking tank 2, a top plate 5 fixedly connected to the top of the support frame 4, a plurality of lifting cylinders 6 installed on the top of the top plate 5, the output end of the lifting cylinders 6 extending into the soaking tank 2 and fixedly connected to a drain rack 7, a material frame 8 provided on the drain rack 7, a translation mechanism 9 installed on the top of the support frame 4, a positioning cylinder 10 installed at the bottom of the translation mechanism 9, a horizontal plate 11 fixedly connected to the output end of the positioning cylinder 10, two electric grippers 12 installed at the bottom of the horizontal plate 11, a material transfer mechanism 13 installed at the top of one end of the soaking tank 2, a chain conveyor belt 14 installed on the mounting frame 3, and a drying mechanism 15 installed on the top of the base 1.

[0045] See Figure 3 The mounting frame 3 has a feed hopper 16 and a discharge hopper 17. The feed hopper 16 is located above one end of the chain conveyor belt 14, and the discharge hopper 17 is located below the other end of the chain conveyor belt 14.

[0046] See Figure 1 and Figure 4 The translation mechanism 9 includes two linear slide rails 901 fixed to the top of the mounting bracket 3 and a toothed plate 902 fixedly mounted on the top of the top plate 5. A movable plate 903 is fixedly connected between the top of the slide bases of the two linear slide rails 901. A servo motor 904 is fixedly mounted on the top of the movable plate 903. The output shaft of the servo motor 904 is connected to a gear 905 via a key. The gear 905 meshes with the toothed plate 902.

[0047] See Figure 1 A crossbar 18 is fixedly connected to the top of the material box 8.

[0048] See Figure 5 The material transfer mechanism 13 includes two linear modules 1301 fixed to the top of one end of the soaking tank 2. A tray 1302 is fixedly connected to the top of the slide on the linear module 1301. A magnetic flip plate 1303 is rotatably connected to one end of the tray 1302 via a hinge. A mounting base 1304 is fixedly connected to the bottom of the tray 1302. A flipping cylinder 1305 is rotatably connected to the bottom end of the mounting base 1304 and one side of the magnetic flip plate 1303 via a pin.

[0049] See Figure 3 The drying mechanism 15 includes a blower 1501 and a heating module 1502 fixed to the base 1. The exhaust port of the blower 1501 is connected to the air inlet of the heating module 1502. The exhaust port of the heating module 1502 is fixed and connected to an air supply pipe 1503.

[0050] See Figure 3 The air supply duct 1503 is located above the chain conveyor belt 14.

[0051] In use: First, place the adsorbent foam plastic raw material into the material frame 8, and start the lifting cylinder 6, so that its output end drives the drain rack 7 and the material frame 8 to descend into the treatment liquid in the soaking tank 2. After the raw material has been soaked for the set time, the lifting cylinder 6 drives the drain rack 7 to rise, and uses the hollow structure of the drain rack 7 to initially drain the raw material in the material frame 8. Then the translation mechanism 9 starts to work. The servo motor 904 drives the gear 905 to rotate along the tooth plate 902, so that the moving plate 903 slides along the linear slide rail 901, thereby moving the positioning cylinder 10, the horizontal plate 11 and the electric claw 12 to be directly above the material frame 8. The positioning cylinder 10 pushes the horizontal plate 11 to move down, and the electric claw 12 clamps the horizontal bar 18 at the top of the material frame 8. The translation mechanism 9 continues to move the material frame 8 to the magnetic flip plate 1303 of the transfer mechanism 13. The electric claw 12 releases, and the material frame 8 falls onto the magnetic flip plate 1303. Next, the linear module 1301 drives the pallet 1302 and the magnetic flip plate 1303 to move above the feed hopper 16 of the chain conveyor belt 14. The tilting cylinder 1305 extends and retracts, causing the magnetic flip plate 1303 to tilt, pouring the raw material in the material frame 8 into the feed hopper 16. The raw material falls into the chain conveyor belt 14 through the feed hopper 16. During the operation of the chain conveyor belt 14, the blower 1501 of the drying mechanism 15 sends outside air into the heating module 1502 for heating. The hot air is blown onto the raw material on the conveyor belt through the air pipe 1503 for drying. The dried raw material is transported to the discharge hopper 17 by the chain conveyor belt 14 and finally discharged through the discharge hopper 17, completing the entire pre-processing process.

[0052] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0053] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0054] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A device for the pretreatment of adsorbing foamed plastics, comprising a base (1), characterized in that: The base (1) is fixedly connected to a soaking tank (2) and a mounting frame (3) at its top, with the mounting frame (3) located on one side of the soaking tank (2). A support frame (4) is fixedly connected to the top of the soaking tank (2), and a top plate (5) is fixedly connected to the top of the support frame (4). Multiple lifting cylinders (6) are installed on the top of the top plate (5), and the output end of the lifting cylinders (6) extends into the soaking tank (2) and is fixedly connected to a drain rack (7). A material frame is provided on the drain rack (7). 8) A translation mechanism (9) is installed on the top of the support frame (4), a positioning cylinder (10) is installed at the bottom of the translation mechanism (9), a horizontal plate (11) is fixedly connected to the output end of the positioning cylinder (10), two electric claws (12) are installed at the bottom of the horizontal plate (11), a material transfer mechanism (13) is installed at the top of one end of the soaking tank (2), a chain conveyor belt (14) is installed on the mounting frame (3), and a drying mechanism (15) is installed on the top of the base (1).

2. A device for the pre-treatment of adsorbing foamed plastics material according to claim 1, characterised in that: The mounting frame (3) has a feed hopper (16) and a discharge hopper (17). The feed hopper (16) is located above one end of the chain conveyor belt (14), and the discharge hopper (17) is located below the other end of the chain conveyor belt (14).

3. The pretreatment device for adsorbent foam plastic according to claim 1, characterized in that: The translation mechanism (9) includes two linear slide rails (901) fixed to the top of the mounting bracket (3) and a toothed plate (902) fixedly installed on the top of the top plate (5). A moving plate (903) is fixedly connected between the top of the slide blocks of the two linear slide rails (901). A servo motor (904) is fixedly installed on the top of the moving plate (903). The output shaft of the servo motor (904) is connected to a gear (905) via a key. The gear (905) meshes with the toothed plate (902).

4. The pretreatment device for adsorbent foam plastic according to claim 1, characterized in that: A crossbar (18) is fixedly connected to the top of the material box (8).

5. The pretreatment device for adsorbent foam plastics according to claim 1, characterized in that: The material transfer mechanism (13) includes two linear modules (1301) fixed to the top of one end of the soaking tank (2). A tray (1302) is fixedly connected to the top of the slide on the linear module (1301). A magnetic flip plate (1303) is rotatably connected to one end of the tray (1302) via a hinge. A mounting base (1304) is fixedly connected to the bottom of the tray (1302). A flipping cylinder (1305) is rotatably connected to the bottom end of the mounting base (1304) and one side of the magnetic flip plate (1303) via a pin.

6. The pretreatment device for adsorbent foam plastic according to claim 1, characterized in that: The drying mechanism (15) includes a blower (1501) and a heating module (1502) fixed to the base (1). The exhaust port of the blower (1501) is connected to the air inlet of the heating module (1502). The exhaust port of the heating module (1502) is fixed and connected to an air supply pipe (1503).

7. The pretreatment device for adsorbent foam plastics according to claim 6, characterized in that: The air supply pipe (1503) is located above the chain conveyor belt (14).

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