A bucket elevator capable of preventing material deposition
Patent Information
- Application Number
- CN202521874124.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0003]目前传统的斗式提升机在输送物料过程中,当输送过多的散料时,会有些物料相互挤压导致沉积留在提升机中,这些沉积的物料会逐渐堆积,不仅会减小料斗的有效容积,降低输送效率,还可能因堆积物过多导致料斗负重增大,加剧牵引链或胶带的磨损,缩短设备的使用寿命,所以需要工作人员人工定期清理提升机,但是这样不仅增加了操作人员的劳动强度,还需停机作业,影响生产连续性,增加了生产成本
[0012] Compared with existing technologies, this utility model has the following beneficial effects: The bucket elevator of this utility model, which prevents material sedimentation, achieves quantitative material conveying through the anti-accumulation mechanism, avoiding excessive material accumulation inside the bucket elevator and preventing sedimentation. The anti-blocking component prevents material blockage during conveying, ensuring continuous material transport. Furthermore, the noise reduction mechanism effectively reduces the noise generated by the bucket elevator during operation, minimizing its impact on the surrounding environment. The baffles, protective plates, and control panel further enhance the practicality and safety of the bucket elevator.
Smart Images

Figure CN224645950U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of bucket elevators, and in particular to a bucket elevator that can prevent material sedimentation. Background Technology
[0002] Bucket elevators are continuous conveying machines that use a series of buckets uniformly fixed to an endless traction component to vertically lift materials. Bucket elevators use a series of buckets fixed to a traction chain or belt to transport bulk materials upward in a vertical or near-vertical direction.
[0003] Currently, when traditional bucket elevators transport excessive bulk materials, some materials are squeezed together and deposited in the elevator. These deposits gradually accumulate, reducing the effective volume of the buckets, lowering conveying efficiency, and potentially increasing the load on the buckets due to excessive accumulation. This can also accelerate the wear of the traction chain or belt, shortening the equipment's lifespan. Therefore, manual cleaning of the elevator is required periodically. However, this not only increases the labor intensity of operators but also requires downtime, affecting production continuity and increasing production costs. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, one objective of this utility model is to provide a bucket elevator that can prevent material accumulation. By setting up an anti-accumulation mechanism, the material can be quantitatively conveyed, avoiding excessive accumulation of material inside the bucket elevator and causing sedimentation.
[0006] To achieve the above objectives, the first aspect of this utility model proposes a bucket elevator that can prevent material deposition, comprising: a bucket elevator and an anti-accumulation mechanism, wherein the anti-accumulation mechanism includes a drive component, a quantitative feeding column and an anti-clogging component, the drive component is installed on the outer wall of the bucket elevator, the quantitative feeding column is connected to the rotating shaft of the drive component, and the anti-clogging component is disposed on the bucket elevator.
[0007] In addition, the bucket elevator that prevents material sedimentation as described above according to this utility model may also have the following additional technical features: Specifically, the anti-clogging component includes a first connecting plate, a power source, a fixing block, and a sampling tube. The first connecting plate is fixed on the bucket elevator, the power source is installed on the outer wall of the first connecting plate, the fixing block is connected to the output end of the power source, and the sampling tube is fixed on the outer wall of the fixing block.
[0008] Specifically, the bottom of the bucket elevator is equipped with a noise reduction mechanism, which includes a second connecting plate, a damping spring, a first connecting block, a second connecting block, a connecting piece, a third connecting block, a connecting column, and a force-sharing spring. The second connecting plate is fixed to the bottom wall of the bucket elevator, one end of the damping spring is connected to the bottom wall of the second connecting plate, the first connecting block is connected to the other end of the damping spring, the second connecting block is fixed to the outer wall of the second connecting plate, one end of the connecting piece is connected to the second connecting block, the third connecting block is connected to the other end of the connecting piece, both ends of the connecting column are connected to the corresponding third connecting blocks, and the force-sharing spring is sleeved on the outside of the connecting column.
[0009] Specifically, a baffle is installed on the feed inlet of the bucket elevator.
[0010] Specifically, the outer wall of the bucket elevator is equipped with protective plates.
[0011] Specifically, a control panel is installed on the outer wall of the bucket elevator.
[0012] Compared with existing technologies, this utility model has the following beneficial effects: The bucket elevator of this utility model, which prevents material sedimentation, achieves quantitative material conveying through the anti-accumulation mechanism, avoiding excessive material accumulation inside the bucket elevator and preventing sedimentation. The anti-blocking component prevents material blockage during conveying, ensuring continuous material transport. Furthermore, the noise reduction mechanism effectively reduces the noise generated by the bucket elevator during operation, minimizing its impact on the surrounding environment. The baffles, protective plates, and control panel further enhance the practicality and safety of the bucket elevator.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a schematic diagram of a bucket elevator structure that can prevent material sedimentation according to an embodiment of the present invention; Figure 2 This is a schematic diagram of an anti-clogging component for a bucket elevator that can prevent material deposition, according to an embodiment of the present invention. Figure 3 This is a schematic diagram of a noise reduction mechanism for a bucket elevator that can prevent material deposition, according to an embodiment of the present invention. Figure 4This is a schematic diagram of a bucket elevator protective plate that can prevent material deposition and its structure in conjunction with a bucket elevator, according to an embodiment of the present invention.
[0015] Reference numerals: 1. Bucket elevator; 2. Anti-accumulation mechanism; 21. Drive component; 22. Quantitative feeding column; 23. Anti-clogging component; 231. First connecting plate; 232. Power source; 233. Fixing block; 234. Sampling tube; 3. Noise reduction mechanism; 31. Second connecting plate; 32. Damping spring; 33. First connecting block; 34. Second connecting block; 35. Connecting piece; 36. Third connecting block; 37. Connecting column; 38. Component spring; 4. Baffle; 5. Protective plate; 6. Control panel. Detailed Implementation
[0016] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0017] The following describes an embodiment of the present invention, a bucket elevator that can prevent material sedimentation, with reference to the accompanying drawings.
[0018] like Figures 1-4 As shown in the figure, an embodiment of the present invention provides a bucket elevator that can prevent material accumulation, comprising: a bucket elevator 1 and an anti-accumulation mechanism 2.
[0019] The anti-accumulation mechanism 2 includes a drive component 21, a quantitative feeding column 22, and an anti-blocking component 23. The drive component 21 is installed on the outer wall of the bucket elevator 1, the quantitative feeding column 22 is connected to the rotating shaft of the drive component 21, and the anti-blocking component 23 is installed on the bucket elevator 1.
[0020] It should be noted that the driving component 21 described in the utility model embodiment of this application is a motor, which can provide a stable driving force to ensure the stable rotation of the quantitative feeding column 22, thereby achieving uniform feeding of materials.
[0021] Specifically, when the bucket elevator 1 is working, the drive unit 21 starts and drives the quantitative feeding column 22 to rotate. During the rotation process, the quantitative feeding column 22 can evenly and quantitatively add the material into the bucket elevator 1, effectively preventing the sedimentation caused by excessive material addition.
[0022] In one embodiment of this application, such as Figure 2 As shown, the anti-clogging component 23 includes a first connecting plate 231, a power source 232, a fixing block 233, and a sampling tube 234.
[0023] The first connecting plate 231 is fixed on the bucket elevator 1, the power source 232 is installed on the outer wall of the first connecting plate 231, the fixing block 233 is connected to the output end of the power source 232, and the sampling tube 234 is fixed on the outer wall of the fixing block 233.
[0024] Specifically, when the discharge port is blocked by too much material, the power source 232 is started, which drives the fixed block 233 and the sampling tube 234 to move. The sampling tube 234 can sample and clear the blocked material at the discharge port, so that the material can fall from the outlet, effectively preventing the discharge port from being blocked and ensuring the normal operation of the bucket elevator 1.
[0025] In one embodiment of this application, such as Figure 3 As shown, a noise reduction mechanism 3 is installed at the bottom of the bucket elevator 1.
[0026] The noise reduction mechanism 3 includes a second connecting plate 31, a damping spring 32, a first connecting block 33, a second connecting block 34, a connecting piece 35, a third connecting block 36, a connecting column 37, and a force-sharing spring 38.
[0027] The second connecting plate 31 is fixed to the bottom wall of the bucket elevator 1. One end of the damping spring 32 is connected to the bottom wall of the second connecting plate 31. The first connecting block 33 is connected to the other end of the damping spring 32. The second connecting block 34 is fixed to the outer wall of the second connecting plate 31. One end of the connecting piece 35 is connected to the second connecting block 34. The third connecting block 36 is connected to the other end of the connecting piece 35. The two ends of the connecting column 37 are respectively connected to the corresponding third connecting block 36. The force spring 38 is sleeved on the outside of the connecting column 37.
[0028] Specifically, when the bucket elevator 1 vibrates during operation, the vibration is transmitted to the damping spring 32 through the second connecting plate 31. The damping spring 32 provides the first buffer and damping for the vibration. Then, the vibration is transmitted to the connecting plate 35 through the first connecting block 33. The connecting plate 35 drives the third connecting block 36 to move, and the third connecting block 36 drives the connecting column 37 to move. The connecting column 37 provides the second buffer and damping for the vibration. At the same time, the force spring 38 provides the third buffer and damping for the vibration, thereby effectively reducing the vibration generated during the operation of the bucket elevator 1 and avoiding noise pollution.
[0029] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a baffle 4 is installed on the feed inlet of the bucket elevator 1.
[0030] Understandably, the baffle 4 is designed to prevent material from splashing during the feeding process of the bucket elevator 1, ensuring that the material can enter the bucket elevator 1 stably and further improving the conveying efficiency of the bucket elevator 1.
[0031] In one embodiment of this application, such as Figure 4 As shown, the outer wall of the bucket elevator 1 is equipped with a protective plate 5.
[0032] Understandably, the protective plate 5 can protect the bucket elevator 1 and prevent it from being damaged during operation.
[0033] In one embodiment of this application, such as Figure 4 As shown, a control panel 6 is installed on the outer wall of the bucket elevator 1.
[0034] Understandably, the settings of the control panel 6 facilitate the operation and control of the bucket elevator 1 by staff, thereby improving the intelligence and automation level of the bucket elevator 1.
[0035] Working Principle: When the bucket elevator 1 starts working, the operator can start the equipment through the control panel 6. After receiving the start signal, the drive component 21 begins to rotate, which in turn drives the quantitative feeding column 22 to rotate. During the rotation of the quantitative feeding column 22, the material is evenly added into the bucket elevator 1, thus effectively avoiding the sedimentation problem caused by excessive material accumulation. At the same time, the power source 232 in the anti-clogging component 23 is in standby mode. Once the discharge port is blocked by material, the power source 232 will start immediately, driving the sampling tube 234 to move through the fixing block 233 to sample and clear the blocked material, ensuring that the material can fall smoothly from the discharge port and ensuring the normal operation of the bucket elevator 1. In addition, the damping spring 32, connecting column 37 and force component spring 38 in the noise reduction mechanism 3 work together to buffer and reduce the vibration generated during the operation of the bucket elevator 1, effectively reducing noise pollution.
[0036] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0037] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0038] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A bucket elevator that prevents material sedimentation, characterized in that, include: Bucket elevator (1) and anti-accumulation mechanism (2), wherein the anti-accumulation mechanism (2) includes a drive component (21), a quantitative feeding column (22) and an anti-blocking component (23). The drive component (21) is installed on the outer wall of the bucket elevator (1). The quantitative feeding column (22) is connected to the rotating shaft of the drive component (21). The anti-blocking component (23) is disposed on the bucket elevator (1).
2. The bucket elevator for preventing material sedimentation according to claim 1, characterized in that, The anti-clogging component (23) includes a first connecting plate (231), a power source (232), a fixing block (233), and a sampling tube (234). The first connecting plate (231) is fixed on the bucket elevator (1), the power source (232) is installed on the outer wall of the first connecting plate (231), the fixing block (233) is connected to the output end of the power source (232), and the sampling tube (234) is fixed on the outer wall of the fixing block (233).
3. A bucket elevator for preventing material sedimentation according to claim 1, characterized in that, The bottom of the bucket elevator (1) is provided with a noise reduction mechanism (3), wherein the noise reduction mechanism (3) includes a second connecting plate (31), a damping spring (32), a first connecting block (33), a second connecting block (34), a connecting piece (35), a third connecting block (36), a connecting column (37), and a force-sharing spring (38). The second connecting plate (31) is fixed to the bottom wall of the bucket elevator (1), and one end of the damping spring (32) is connected to the bottom wall of the second connecting plate (31). The first connecting block (33) is connected to the other end of the damping spring (32), the second connecting block (34) is fixed to the outer wall of the second connecting plate (31), one end of the connecting piece (35) is connected to the second connecting block (34), the third connecting block (36) is connected to the other end of the connecting piece (35), the two ends of the connecting post (37) are respectively connected to the corresponding third connecting block (36), and the force spring (38) is sleeved on the outside of the connecting post (37).
4. A bucket elevator for preventing material sedimentation according to claim 1, characterized in that, The bucket elevator (1) has a baffle (4) installed on its feed inlet.
5. A bucket elevator for preventing material sedimentation according to claim 2, characterized in that, The outer wall of the bucket elevator (1) is equipped with a protective plate (5).
6. A bucket elevator for preventing material sedimentation according to claim 1, characterized in that, The outer wall of the bucket elevator (1) is equipped with a control panel (6).