A tea leaf sliverer

Abstract

The utility model discloses a tea leaf striping machine relates to tea leaf processing equipment technical field, including base, fixed frame and striping groove, the both ends of base's top all are equipped with the limit slot, two the limit slot inside all slide and be equipped with the limit post, two the limit post's top fixed mounting has the fixed frame, the fixed frame inside fixed mounting has a plurality of striping grooves, the both ends of fixed frame one side all fixed mounting has the support column, two the support column's top fixed mounting has the support plate. The utility model discloses through the automatic ration feeding mechanism of storage tank, pressure sensor, second motor, screw rod, sliding plate and baffle etc. composition, need not manual time addition tea leaf, has realized the automatic ration feeding of tea leaf, not only has reduced manual operation, has improved work efficiency, can also guarantee the tea leaf quantity even consistent each time addition, avoids the influence that the striping effect produces because of manual feeding uneven, is favorable for promoting the overall quality of tea leaf striping.

Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, specifically to a tea leaf straightening machine. Background Technology

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea plant. Other names include cha, jia, ming, and chuan. Tea contains catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, all beneficial to health. Tea processing, also known as "tea making," involves processing fresh tea leaves through various steps to create various semi-finished or finished tea products. Tea shaping is a crucial step in tea processing, referring to the process of shaping the tea leaves into strips. The methods vary slightly depending on the type of tea, but mainly include two techniques: grasping and tossing. The purpose is to shape the leaves, remove moisture, reveal the fine hairs, and enhance the aroma.

[0003] Existing tea leaf straightening machines require manual operation to add tea leaves evenly into the straightening trough at regular intervals during the straightening process, which reduces work efficiency, makes it inconvenient to add tea leaves in a quantitative manner, and easily causes some tea leaves to break during the straightening process, affecting the overall quality. They are also inconvenient to sieve and filter broken tea leaves, and are difficult to collect and clean. Therefore, we propose a new tea leaf straightening machine. Utility Model Content

[0004] In view of the problems existing in the current tea leaf straightening machine, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a tea leaf straightening machine, which solves the problems of existing tea leaf straightening machines, which require the tea leaves to be added evenly into the straightening trough at regular intervals during the straightening process, resulting in reduced work efficiency due to manual operation, inconvenience in quantitative feeding of tea leaves, and easy breakage of some tea leaves during straightening, affecting the overall quality, and making it inconvenient to sieve and filter broken tea leaves, as well as inconvenient to collect and clean.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A tea leaf shaping machine includes a base, a fixed frame, and shaping grooves. The base has limiting grooves at both ends of its top. Limiting posts are slidably installed inside each of the two limiting grooves. A fixed frame is fixedly installed on the top of each of the two limiting posts. Multiple shaping grooves are fixedly installed inside the fixed frame. Supporting posts are fixedly installed at both ends of one side of the fixed frame. Support plates are fixedly installed on the top of each of the two support posts. A storage trough is fixedly installed through the top of the support plates. A collecting frame is fixedly installed on one side of the fixed frame. Baffles are fixedly installed between the top two sides of the collecting frame and both ends of one side of the fixed frame. A filter box is slidably installed inside the collecting frame. A collecting box is slidably installed through one side of the bottom of the collecting frame.

[0007] Preferably, a fixing plate is fixedly installed on one side of the base, an eccentric wheel is rotatably provided on one end surface of the fixing plate, a first motor is fixedly installed on the other end of the fixing plate, the output end of the first motor is fixedly connected to the eccentric wheel, a fixing column is fixedly installed on one end surface of the eccentric wheel, a connecting column is slidably provided on the surface of the fixing column, a universal ball seat is fixedly installed on the other end of the connecting column, and one side of the universal ball seat is fixedly connected to one side of the fixing frame.

[0008] Preferably, a mounting plate is fixedly installed on one side of the support plate, and a screw and a slide rod are respectively provided at both ends of the mounting plate. The screw is rotatably connected to one side surface of the mounting plate, a sliding plate is threadedly connected to the surface of the screw, and the other end of the sliding plate is slidably connected to the surface of the slide rod. A partition is fixedly installed at the bottom of the sliding plate.

[0009] Preferably, a fixing block is fixedly installed at both ends of one side of the bottom of the storage tank, and a rotating shaft is rotatably provided between the two fixing blocks. A load-bearing plate is fixedly installed on the shaft wall surface of the rotating shaft, and a pressure sensor is fixedly installed on the top of the load-bearing plate. The pressure sensor is matched with the size of the inside of the storage tank, and the load-bearing plate is located at the bottom of the storage tank.

[0010] Preferably, a limiting hole is provided through one end of the storage tank, the partition is slidably connected to the limiting hole, a second motor is fixedly installed on the other side of the mounting plate, the output end of the second motor is fixedly connected to one end of the screw, and a third motor is fixedly installed on the surface of the fixing block at one end, the output end of the third motor is fixedly connected to one end of the rotating shaft.

[0011] Preferably, a discharge port is provided through one side of the fixed frame, and a through groove is provided on one side of the fixed frame at multiple discharge ports. A discharge gate is slidably provided inside the through groove. Telescopic rods are fixedly installed at both ends inside the fixed frame. The moving ends of the telescopic rods are fixedly connected to the bottom of both ends of the discharge gate. A ceramic heating plate is fixedly installed inside the fixed frame.

[0012] Preferably, the surface of the base is provided with a controller, which is electrically connected to the pressure sensor, the first motor, the second motor, the third motor, the ceramic heating plate, and the telescopic rod.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows: This invention utilizes an automatic quantitative feeding mechanism comprised of a storage tank, pressure sensor, second motor, screw, slide plate, and partition. This eliminates the need for manual, timed addition of tea leaves, achieving automatic quantitative feeding. This not only reduces manual labor and improves work efficiency but also ensures a uniform amount of tea leaves added each time, preventing uneven feeding from affecting the tea-forming process and improving the overall quality of the tea leaves. Furthermore, the invention includes a collection frame, filter box, and collection box for easy sieving and filtering. The collection box collects impurities after filtration, facilitating subsequent cleaning, maintaining a clean working environment, and preventing broken tea leaves from affecting the overall quality of the tea.

[0014] This invention automates multiple stages of the tea leaf processing process, including feeding, shaping, heating, unloading, and tea breakage collection, by controlling components such as pressure sensors, motors, ceramic heating plates, and telescopic rods through a controller. Operators only need to perform simple settings and monitoring, reducing operational difficulty, saving labor costs, and improving the continuity and stability of production. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic cross-sectional view of the storage tank of this utility model.

[0018] Figure 3 This is a schematic diagram of the overall structure of the load-bearing plate of this utility model.

[0019] Figure 4 This is a schematic diagram of the overall structure of the eccentric wheel of this utility model.

[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the fixed frame of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Base; 2. Fixing frame; 3. Strip groove; 4. Limiting groove; 5. Limiting post; 6. Supporting post; 7. Supporting plate; 8. Storage tank; 9. Collection frame; 10. Baffle; 11. Filter box; 12. Collection box; 13. Fixing plate; 14. Eccentric wheel; 15. First motor; 16. Fixing post; 17. Connecting post; 18. Universal ball seat; 19. Mounting plate; 20. Screw; 21. Slide rod; 22. Slide plate; 23. Partition; 24. Fixing block; 25. Rotating shaft; 26. Load-bearing plate; 27. Pressure sensor; 28. Limiting hole; 29. ​​Second motor; 30. Third motor; 31. Discharge port; 32. Through groove; 33. Discharge gate; 34. Telescopic rod; 35. Ceramic heating plate; 36. Controller. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] This utility model discloses a tea leaf straightening machine.

[0024] This utility model provides, for example Figure 1-5 The tea-scraping machine shown includes a base 1, a fixed frame 2, and a tea-scraping groove 3. The base 1 has limiting grooves 4 at both ends of its top. Limiting posts 5 are slidably installed inside each of the two limiting grooves 4. A fixed frame 2 is fixedly installed on the top of each of the two limiting posts 5. Multiple tea-scraping grooves 3 are fixedly installed inside the fixed frame 2. Support posts 6 are fixedly installed on both ends of one side of the fixed frame 2. Support plates 7 are fixedly installed on the top of each of the two support posts 6. A storage trough 8 is fixedly installed through the top of the support plates 7. A collection frame 9 is fixedly installed on one side of the fixed frame 2. Baffles 10 are fixedly installed between the top two sides of the collection frame 9 and both ends of one side of the fixed frame 2. A filter box 11 is slidably installed inside the collection frame 9. A collection box 12 is slidably installed through one side of the bottom of the collection frame 9, facilitating even feeding of the tea leaves.

[0025] This utility model discloses a tea leaf straightening machine. A fixing plate 13 is fixedly installed on one side of the base 1. An eccentric wheel 14 is rotatably provided on one end surface of the fixing plate 13. A first motor 15 is fixedly installed on the other end of the fixing plate 13. The output end of the first motor 15 is fixedly connected to the eccentric wheel 14. A fixing column 16 is fixedly installed on one end surface of the eccentric wheel 14. A connecting column 17 is slidably provided on the surface of the fixing column 16. A universal ball seat 18 is fixedly installed on the other end of the connecting column 17. One side of the universal ball seat 18 is fixedly connected to one side of the fixing frame 2, which facilitates the shaking of the straightening groove 3.

[0026] This utility model discloses a tea leaf straightening machine. A mounting plate 19 is fixedly installed on one side of the support plate 7. The two ends of the mounting plate 19 are respectively provided with a screw 20 and a slide rod 21. The screw 20 is rotatably connected to one side surface of the mounting plate 19. A sliding plate 22 is threadedly connected to the surface of the screw 20. The other end of the sliding plate 22 is slidably connected to the surface of the slide rod 21. A partition 23 is fixedly installed at the bottom of the sliding plate 22 to prevent excessive tea leaves from being added.

[0027] This utility model discloses a tea leaf straightening machine. Two fixing blocks 24 are fixedly installed at both ends of one side of the bottom of the storage tank 8. A rotating shaft 25 is rotatably arranged between the two fixing blocks 24. A load-bearing plate 26 is fixedly installed on the shaft wall surface of the rotating shaft 25. A pressure sensor 27 is fixedly installed on the top of the load-bearing plate 26. The pressure sensor 27 is matched to the internal size of the storage tank 8. The load-bearing plate 26 is located at the bottom of the storage tank 8, improving the accuracy of tea leaf feeding.

[0028] This utility model discloses a tea leaf straightening machine. One end of the storage trough 8 is provided with a limiting hole 28. The partition plate 23 is slidably connected to the limiting hole 28. A second motor 29 is fixedly installed on the other side of the mounting plate 19. The output end of the second motor 29 is fixedly connected to one end of the screw 20. A third motor 30 is fixedly installed on the surface of the fixing block 24 at one end. The output end of the third motor 30 is fixedly connected to one end of the rotating shaft 25, which facilitates the control of the device.

[0029] This utility model discloses a tea leaf straightening machine. A discharge port 31 is provided through one side of the fixed frame 2. A through groove 32 is provided on one side of the fixed frame 2 with multiple discharge ports 31. A discharge gate 33 is slidably provided inside the through groove 32. Telescopic rods 34 are fixedly installed at both ends inside the fixed frame 2. The moving ends of the telescopic rods 34 are fixedly connected to the bottom of both ends of the discharge gate 33. A ceramic heating plate 35 is fixedly installed inside the fixed frame 2 to facilitate the discharge of tea leaves from the straightening groove 3.

[0030] This utility model discloses a tea leaf straightening machine. The base 1 is equipped with a controller 36. The controller 36 is electrically connected to a pressure sensor 27, a first motor 15, a second motor 29, a third motor 30, a ceramic heating plate 35, and a telescopic rod 34, thereby improving the automation level of the device.

[0031] In use, the tea leaves to be processed are placed in the storage trough 8. When processing is required, the controller 36 controls the second motor 29 to start, which drives the screw 20 to rotate. This causes the sliding plate 22, which is threadedly connected to the screw 20, to slide on the sliding rod 21. The partition 23 at the bottom of the sliding plate 22 moves accordingly, opening the storage trough 8. The tea leaves then fall onto the surface of the pressure sensor 27. The pressure sensor 27 on the load-bearing plate 26 monitors the weight of the tea leaves in real time. When the amount of tea leaves in the storage trough 8 reaches the preset quantitative value, the pressure sensor 27 transmits a signal to the controller 36, which controls the third motor 30 to drive the rotating shaft 25 to rotate. The rotating shaft 25 then drives the load-bearing plate 26 to rotate, causing the tea leaves to fall into the processing trough 3. Then, the controller 36 controls the first motor 15 to start, which drives the eccentric wheel 14 to rotate. The fixed column 16 on the eccentric wheel 14 drives the connecting column 17 to move left and right, which in turn drives the fixed column 17 through the universal ball seat 18. The fixed frame 2 moves because the limiting post 5 at the bottom of the fixed frame 2 slides in the limiting groove 4 of the base 1, causing the fixed frame 2 to reciprocate. This causes the tea-shaping groove 3 inside the fixed frame 2 to move accordingly, performing a tea-shaping operation. During the tea-shaping process, the ceramic heating plate 35 works to heat the tea in the tea-shaping groove 3 to achieve the purpose of shaping, dehydration, revealing the downy hairs, and enhancing the aroma. After the tea is shaped, the controller 36 controls the telescopic rod 34 to extend, causing the discharge door 33 to slide in the through groove 32, opening the discharge port 31. The shaped tea is discharged from the discharge port 31 and enters the collection frame 9 under the guidance of the baffle 10. The whole tea leaves remain above the filter box 11, while the broken tea leaves are filtered into the collection box 12. The collection box 12 can slide out from the bottom of the collection frame 9 for cleaning. After the discharge is completed, the controller 36 controls the telescopic rod 34 to shorten, causing the discharge door 33 to reset and closing the discharge port 31, waiting for the next tea-shaping operation.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A tea leaf straightening machine, comprising a base (1), a fixing frame (2), and a straightening groove (3), characterized in that, The base (1) has a limiting groove (4) at both ends of the top. A limiting post (5) is slidably provided inside the two limiting grooves (4). A fixing frame (2) is fixedly installed on the top of the two limiting posts (5). Multiple strip grooves (3) are fixedly installed inside the fixing frame (2). Support posts (6) are fixedly installed on both ends of one side of the fixing frame (2). Support plates (7) are fixedly installed on the top of the two support posts (6). A storage tank (8) is fixedly installed through the top of the support plate (7). A collection frame (9) is fixedly installed on one side of the fixing frame (2). Baffles (10) are fixedly installed between the top two sides of the collection frame (9) and the two ends of one side of the fixing frame (2). A filter box (11) is slidably provided inside the collection frame (9). A collection box (12) is slidably provided through one side of the bottom of the collection frame (9).

2. The tea leaf straightening machine according to claim 1, characterized in that, A fixing plate (13) is fixedly installed on one side of the base (1). An eccentric wheel (14) is rotatably provided on one end surface of the fixing plate (13). A first motor (15) is fixedly installed on the other end of the fixing plate (13). The output end of the first motor (15) is fixedly connected to the eccentric wheel (14). A fixing column (16) is fixedly installed on one end surface of the eccentric wheel (14). A connecting column (17) is slidably provided on the surface of the fixing column (16). A universal ball seat (18) is fixedly installed on the other end of the connecting column (17). One side of the universal ball seat (18) is fixedly connected to one side of the fixing frame (2).

3. The tea leaf straightening machine according to claim 1, characterized in that, A mounting plate (19) is fixedly installed on one side of the support plate (7). The two ends of the mounting plate (19) are respectively provided with a screw (20) and a slide rod (21). The screw (20) is rotatably connected to one side surface of the mounting plate (19). A sliding plate (22) is threadedly connected to the surface of the screw (20). The other end of the sliding plate (22) is slidably connected to the surface of the slide rod (21). A partition plate (23) is fixedly installed at the bottom of the sliding plate (22).

4. The tea leaf straightening machine according to claim 3, characterized in that, Fixed blocks (24) are fixedly installed at both ends of the bottom side of the storage tank (8). A rotating shaft (25) is provided between the two fixed blocks (24). A load-bearing plate (26) is fixedly installed on the shaft wall surface of the rotating shaft (25). A pressure sensor (27) is fixedly installed on the top of the load-bearing plate (26). The pressure sensor (27) matches the size of the inside of the storage tank (8). The load-bearing plate (26) is located at the bottom of the storage tank (8).

5. The tea leaf straightening machine according to claim 4, characterized in that, One end of the storage tank (8) is provided with a limiting hole (28), the partition (23) is slidably connected to the limiting hole (28), the other side of the mounting plate (19) is fixedly installed with a second motor (29), the output end of the second motor (29) is fixedly connected to one end of the screw (20), and a third motor (30) is fixedly installed on the surface of the fixing block (24) at one end, the output end of the third motor (30) is fixedly connected to one end of the rotating shaft (25).

6. The tea leaf straightening machine according to claim 1, characterized in that, The fixed frame (2) has a discharge port (31) through one side. The fixed frame (2) has a through groove (32) on one side of the multiple discharge ports (31). The discharge gate (33) is slidably provided inside the through groove (32). Telescopic rods (34) are fixedly installed at both ends inside the fixed frame (2). The moving end of the telescopic rod (34) is fixedly connected to the bottom of both ends of the discharge gate (33). A ceramic heating plate (35) is fixedly installed inside the fixed frame (2).

7. The tea leaf straightening machine according to claim 1, characterized in that, The base (1) is provided with a controller (36) on its surface. The controller (36) is electrically connected to the pressure sensor (27), the first motor (15), the second motor (29), the third motor (30), the ceramic heating plate (35), and the telescopic rod (34).

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