Sludge discharging device for sewage treatment
By designing an automated sludge removal device for wastewater treatment, the problem of high labor intensity in cleaning sedimentation tank sludge was solved, achieving automated cleaning and efficient dewatering, reducing the labor intensity of workers, and improving cleaning efficiency and sludge quality.
Patent Information
- Application Number
- CN202521489889.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-07-16
AI Technical Summary
The sedimentation tank accumulates a large amount of sludge at the bottom, which needs to be cleaned manually every time, increasing the labor intensity of the workers.
A sludge removal device for wastewater treatment was designed, including a sludge suction mechanism, a sludge pressing mechanism, and a turning mechanism. The device achieves automated cleaning through components such as a sludge suction pump, hydraulic rod, and motor drive. Combined with filter cloth and drainage holes, it initially removes moisture and realizes automated sludge scraping, sludge suction, and turning operations.
It reduced the labor intensity of workers, improved cleaning efficiency and sludge treatment quality, shortened cleaning time, and enhanced the comprehensiveness and automation of cleaning.
Smart Images

Figure CN224672163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment technology, and in particular to a sludge removal device for wastewater treatment. Background Technology
[0002] Wastewater treatment refers to the process of separating, transforming, or degrading pollutants in domestic sewage, industrial wastewater, and other polluted water bodies through physical, chemical, and biological engineering technologies, so that they meet discharge standards or reuse requirements. Its core objective is to reduce water pollution, protect the ecological environment, and realize the recycling of water resources.
[0003] During the wastewater treatment process, a large amount of sludge accumulates at the bottom of the sedimentation tank after a long period of settling. If the sludge is not cleaned in time, it will affect the normal and effective operation of wastewater treatment and requires regular manual cleaning, which increases the labor intensity of workers.
[0004] Therefore, it is necessary to provide a new sludge removal device for wastewater treatment to solve the above-mentioned technical problems. Utility Model Content
[0005] To address the technical problem that a large amount of sludge accumulates at the bottom of sedimentation tanks after a long period of settling, requiring regular manual cleaning and increasing the labor intensity of workers, this utility model provides a sludge removal device for wastewater treatment.
[0006] The sludge removal device for wastewater treatment provided by this utility model includes: a treatment tank; a sludge holding frame disposed inside the treatment tank, the sludge holding frame having multiple drainage holes, and a filter cloth on the inner wall of the sludge holding frame; a mounting frame disposed on the treatment tank; a sludge suction mechanism disposed on the treatment tank for extracting sludge from the sedimentation tank; and a sludge pressing mechanism disposed on the treatment tank for squeezing out water from the sludge.
[0007] Preferably, the sludge suction mechanism includes a sludge suction pump, a retractable sludge suction pipe, and a sludge discharge hose. The sludge suction pump is fixedly installed on one side of the treatment box, the retractable sludge suction pipe is fixedly connected to the inlet end of the sludge suction pump, the sludge discharge hose is fixedly connected to the outlet end of the sludge suction pump, and the outlet end of the sludge discharge hose extends into the treatment box and is connected to the sludge holding frame.
[0008] Preferably, the sludge pressing mechanism includes a hydraulic rod and a sludge pressing plate. The hydraulic rod is fixedly installed on the processing box, and the sludge pressing plate is disposed on the output rod of the hydraulic rod, with the sludge pressing plate located above the sludge holding frame.
[0009] Preferably, rotating rods are rotatably mounted on both sides of the processing box, and a rotating motor is fixedly mounted on one side of the processing box. The two rotating rods are respectively fixed to both sides of the mud-holding frame, and one end of the rotating rod is connected to the output shaft of the rotating motor through a coupling.
[0010] Preferably, the mounting frame is provided with an electric telescopic rod, the output rod of the electric telescopic rod is provided with a connecting rod, the connecting rod is connected to the telescopic sludge suction pipe, and the bottom end of the connecting rod is provided with a sludge scraper.
[0011] Preferably, a drive motor is fixedly mounted on one side of the mounting bracket, and a transverse screw is rotatably mounted on the mounting bracket. One end of the transverse screw is connected to the output shaft of the drive motor via a coupling. A slide is threaded onto the transverse screw, and the slide is connected to the electric telescopic rod. The slide slides against the inner wall of the mounting bracket.
[0012] Preferably, a cleaning port is provided on one side of the processing box, and a sealing door is hinged to the cleaning port.
[0013] Compared with related technologies, the sludge removal device for sewage treatment provided by this utility model has the following beneficial effects:
[0014] This utility model provides a sludge removal device for sewage treatment:
[0015] 1. The sludge suction mechanism can automatically extract the sludge from the sedimentation tank, eliminating the need for manual cleaning of the sludge at the bottom of the sedimentation tank and greatly reducing the labor intensity of workers. The drainage holes on the sludge frame and the filter cloth on the inner wall can initially drain the water from the sludge. Combined with the sludge pressing mechanism, the sludge can be squeezed to effectively remove the water from the sludge, improving the efficiency and quality of sludge treatment and reducing the workload of subsequent treatment. Using the sludge suction pump as a power source, the sludge in the sedimentation tank can be quickly and efficiently extracted and transported to the sludge frame through the sludge discharge hose, which greatly improves the sludge suction efficiency and shortens the time for cleaning the sedimentation tank. The telescopic sludge suction pipe and sludge discharge hose allow the device to be stretched and adjusted according to the actual situation.
[0016] 2. The hydraulic rod provides significant pressure, which drives the pressing plate to squeeze the sludge in the sludge container, effectively squeezing out residual water and improving the dewatering effect. This facilitates subsequent transportation and processing. The rotating motor drives the rotating rod to flip the sludge container, automating the sludge discharge process. This eliminates the need for manual cleaning of the sludge in the container, further reducing the labor intensity of workers and improving work efficiency. The electric telescopic rod, connecting rod, telescopic suction pipe, and scraper work together to form an organic whole, achieving coordinated scraping and suction operations.
[0017] 3. The drive motor drives the transverse screw to rotate, which in turn moves the slide and electric telescopic rod laterally. This allows the sludge suction mechanism to move flexibly in the width direction of the sedimentation tank, expanding the sludge suction range and enabling the cleaning of sludge in various locations within the sedimentation tank. This improves the comprehensiveness of the cleaning process. Through the cleaning port, operators can perform a comprehensive inspection and maintenance of all components inside the treatment tank and clean the filter cloth. Attached Figure Description
[0018] Figure 1 A front view schematic diagram of a preferred embodiment of the sludge removal device for wastewater treatment provided by this utility model;
[0019] Figure 2 A front sectional view of a preferred embodiment of the sludge removal device for wastewater treatment provided by this utility model;
[0020] Figure 3 for Figure 2 The diagram shows an enlarged view of part A.
[0021] The following are the labels in the diagram: 1. Processing box; 2. Mud collection frame; 3. Filter cloth; 4. Discharge port; 5. Mounting frame; 6. Mud suction pump; 7. Telescopic mud suction pipe; 8. Mud discharge hose; 9. Hydraulic rod; 10. Mud pressing plate; 11. Rotating rod; 12. Rotating motor; 13. Electric telescopic rod; 14. Connecting rod; 15. Mud scraper; 16. Drive motor; 17. Transverse screw; 18. Slide seat. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Please refer to the following: Figures 1-3 ,in, Figure 1 A front view schematic diagram of a preferred embodiment of the sludge removal device for wastewater treatment provided by this utility model; Figure 2 A front sectional view of a preferred embodiment of the sludge removal device for wastewater treatment provided by this utility model; Figure 3 for Figure 2 The diagram shows an enlarged view of part A.
[0024] The sludge removal device for wastewater treatment includes: a treatment tank 1; a sludge-holding frame 2, which is located inside the treatment tank 1 and has multiple drainage holes, with a filter cloth 3 on its inner wall; a mounting frame 5, which is mounted on the treatment tank 1; a sludge suction mechanism, which is mounted on the treatment tank 1 and is used to extract sludge from the sedimentation tank; and a sludge pressing mechanism, which is mounted on the treatment tank 1 and is used to squeeze out water from the sludge. The sludge suction mechanism automatically extracts sludge from the sedimentation tank, eliminating the need for manual cleaning of the sludge at the bottom of the sedimentation tank, significantly reducing the labor intensity of workers. The drainage holes on the sludge-holding frame 2 and the filter cloth 3 on its inner wall allow for the initial drainage of water from the sludge. Combined with the sludge pressing mechanism, the water in the sludge can be effectively removed, improving the efficiency and quality of sludge treatment and reducing the workload of subsequent treatment.
[0025] The sludge suction mechanism includes a sludge suction pump 6, a telescopic sludge suction pipe 7, and a sludge discharge hose 8. The sludge suction pump 6 is fixedly installed on one side of the treatment tank 1. The telescopic sludge suction pipe 7 is fixedly connected to the inlet end of the sludge suction pump 6. The sludge discharge hose 8 is fixedly connected to the outlet end of the sludge suction pump 6. The outlet end of the sludge discharge hose 8 extends into the treatment tank 1 and is connected to the sludge holding frame 2. Using the sludge suction pump 6 as a power source, the sludge in the sedimentation tank can be quickly and efficiently extracted and transported to the sludge holding frame 2 through the sludge discharge hose 8, which greatly improves the sludge suction efficiency and shortens the time for cleaning the sedimentation tank. The telescopic sludge suction pipe 7 and the sludge discharge hose 8 allow the device to be stretched and adjusted according to the actual situation.
[0026] The sludge pressing mechanism includes a hydraulic rod 9 and a sludge pressing plate 10. The hydraulic rod 9 is fixedly installed on the processing box 1, and the sludge pressing plate 10 is located on the output rod of the hydraulic rod 9. The sludge pressing plate 10 is located above the sludge holding frame 2. The hydraulic rod 9 can provide greater pressure, which drives the sludge pressing plate 10 to squeeze the sludge in the sludge holding frame 2. This can effectively squeeze out the residual water in the sludge, improve the dewatering effect of the sludge, and facilitate subsequent transportation and processing.
[0027] Rotating rods 11 are rotatably mounted on both sides of the treatment box 1. A rotating motor 12 is fixedly mounted on one side of the treatment box 1. The two rotating rods 11 are respectively fixed to both sides of the sludge holding frame 2. One end of the rotating rod 11 is connected to the output shaft of the rotating motor 12 through a coupling. The rotating motor 12 drives the rotating rods 11 to rotate the sludge holding frame 2, realizing the automated operation of sludge discharge. There is no need for manual cleaning of sludge in the sludge holding frame 2, which further reduces the labor intensity of workers and improves work efficiency.
[0028] The mounting frame 5 is equipped with an electric telescopic rod 13, and the output rod of the electric telescopic rod 13 is equipped with a connecting rod 14. The connecting rod 14 is connected to the telescopic suction pipe 7, and the bottom end of the connecting rod 14 is equipped with a scraper 15. The electric telescopic rod 13, the connecting rod 14, the telescopic suction pipe 7 and the scraper 15 cooperate with each other to form an organic whole, realizing the coordinated operation of scraping and suction.
[0029] A drive motor 16 is fixedly installed on one side of the mounting frame 5. A transverse screw 17 is rotatably installed on the mounting frame 5. One end of the transverse screw 17 is connected to the output shaft of the drive motor 16 via a coupling. A slide block 18 is threaded onto the transverse screw 17. The slide block 18 is connected to the electric telescopic rod 13. The slide block 18 slides against the inner wall of the mounting frame 5. The drive motor 16 drives the transverse screw 17 to rotate, causing the slide block 18 and the electric telescopic rod 13 to move laterally. This allows the sludge suction mechanism to move flexibly in the width direction of the sedimentation tank, expanding the sludge suction range and enabling the cleaning of sludge in various locations within the sedimentation tank, thus improving the comprehensiveness of the cleaning process.
[0030] A cleaning port is provided on one side of the treatment box 1. A sealing door is hinged to the cleaning port. Through the cleaning port, the operator can conduct a comprehensive inspection and maintenance of the various components inside the treatment box 1, and can also clean the filter cloth 3.
[0031] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0032] The working principle of the sludge removal device for sewage treatment provided by this utility model is as follows:
[0033] This solution also includes an electrical control cabinet, which is installed on the equipment. During use, each piece of electrical equipment can be started and operated separately through the electrical control cabinet. The power connection method of each piece of electrical equipment is an existing mature technology and is well known to those in the field, so it will not be described in detail here.
[0034] When in use, adjust the telescopic suction pipe 7 to a suitable length according to the distribution and depth of sludge in the sedimentation tank, start the electric telescopic rod 13, the output rod of the electric telescopic rod 13 begins to extend and retract, and the connecting rod 14 will drive the telescopic suction pipe 7 and the scraper 15 to move up and down with the extension and retraction of the output rod of the electric telescopic rod 13 until the scraper 15 contacts the sedimentation tank.
[0035] Start the sludge suction pump 6. The sludge suction pump 6 starts working. Under the action of the sludge suction pump 6, the sludge in the sedimentation tank is sucked into the inlet end of the sludge suction pump 6 through the telescopic sludge suction pipe 7. The sludge sucked into the sludge suction pump 6 enters the fixed and connected sludge discharge hose 8 from the discharge end. The sludge discharge hose 8 transports the sludge to the treatment tank 1 and finally discharges it into the sludge collection frame 2 connected to the discharge end of the sludge discharge hose 8. During the sludge suction process, turn on the drive motor 16. The drive motor 16 starts working and its output shaft starts to rotate. The rotation of the output shaft of the drive motor 16 will drive the transverse screw 17 to rotate. When the transverse screw 17 rotates, the slide 18 will move laterally along the axis of the transverse screw 17. During the transverse movement of the slide 18, it will drive the telescopic sludge suction pipe 7 and the scraper 15 to move, so as to thoroughly clean the sludge in the sedimentation tank.
[0036] When the sludge suction mechanism pumps the sludge from the sedimentation tank into the sludge holding frame 2, and after a period of drainage, it is ready to perform the sludge pressing operation. The hydraulic rod 9 is activated and starts working, with its output rod extending. Since the sludge pressing plate 10 is located on the output rod of the hydraulic rod 9, as the output rod of the hydraulic rod 9 extends, the sludge pressing plate 10 moves downward and gradually approaches the sludge in the sludge holding frame 2. When the sludge pressing plate 10 contacts the sludge, it continues to press down, applying pressure to the sludge and further squeezing out the water in the sludge. The squeezed water is discharged through the outlet 4. After the squeezing is completed, the output rod of the hydraulic rod 9 is retracted, driving the sludge pressing plate 10 to move upward and return to the initial position, waiting for the next sludge pressing operation.
[0037] After the sludge pressing mechanism completes the squeezing and dewatering operation of the sludge in the sludge holding frame 2, it is ready to pour the dewatered sludge out of the sludge holding frame 2. The rotating motor 12 is turned on and starts to work. Its output shaft starts to rotate. The rotation of the output shaft of the rotating motor 12 will drive the rotating rod 11 to rotate. As the rotating rod 11 rotates, the sludge holding frame 2 will also flip over, and the dewatered sludge inside will be poured out of the treatment box 1 from the discharge port 4. After the sludge is poured out, the rotating motor 12 is controlled to rotate in the opposite direction, so that the rotating rod 11 drives the sludge holding frame 2 to flip back to the initial position, waiting for the next sludge suction and sludge pressing operation.
[0038] Compared with related technologies, the sludge removal device for sewage treatment provided by this utility model has the following beneficial effects:
[0039] This invention provides a sludge removal device for wastewater treatment. The sludge suction mechanism automatically extracts sludge from the sedimentation tank, eliminating the need for manual cleaning of the bottom of the sedimentation tank and significantly reducing labor intensity. The drainage holes on the sludge-holding frame 2 and the filter cloth 3 on the inner wall allow for initial drainage of water from the sludge. Combined with the sludge pressing mechanism, the sludge is squeezed, effectively removing moisture and improving the efficiency and quality of sludge treatment, while reducing subsequent processing workload. The sludge suction pump 6 serves as the power source, quickly and efficiently extracting sludge from the sedimentation tank and transporting it to the sludge-holding frame 2 via the sludge discharge hose 8, greatly improving suction efficiency and shortening the time required to clean the sedimentation tank. The extendable suction pipe 7 and discharge hose 8 allow the device to be adjusted according to actual conditions. The hydraulic rod 9 provides significant pressure, driving the sludge pressing plate 10 to squeeze the sludge in the sludge-holding frame 2, effectively squeezing out any residual sludge. Moisture removal improves sludge dewatering, facilitating subsequent transportation and processing. The rotating rod 11, driven by the rotating motor 12, rotates the sludge container 2, achieving automated sludge discharge. This eliminates the need for manual cleaning of the sludge in the container 2, further reducing labor intensity and increasing efficiency. The electric telescopic rod 13, connecting rod 14, telescopic suction pipe 7, and scraper 15 work together to form an integrated system, enabling coordinated scraping and suction. The drive motor 16 rotates the transverse screw 17, causing the slide 18 and electric telescopic rod 13 to move laterally, allowing the suction mechanism to move flexibly across the width of the sedimentation tank. This expands the suction range, enabling the cleaning of sludge in various locations within the sedimentation tank and improving the comprehensiveness of the cleaning process. Through the cleaning port, operators can perform comprehensive inspection and maintenance of all components inside the treatment tank 1 and clean the filter cloth 3.
[0040] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.
[0041] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A sludge removal device for wastewater treatment, characterized in that, include: Processing box; A mud-holding frame is provided inside the treatment box. The mud-holding frame has multiple drainage holes and a filter cloth is provided on the inner wall of the mud-holding frame. Mounting bracket, which is mounted on the processing box; A sludge suction mechanism is provided on the treatment tank and is used to extract sludge from the sedimentation tank. A sludge pressing mechanism, which is located on the treatment tank, is used to squeeze out the water from the sludge.
2. The sludge removal device for wastewater treatment according to claim 1, characterized in that, The sludge suction mechanism includes a sludge suction pump, a retractable sludge suction pipe, and a sludge discharge hose. The sludge suction pump is fixedly installed on one side of the treatment box. The retractable sludge suction pipe is fixedly connected to the inlet end of the sludge suction pump. The sludge discharge hose is fixedly connected to the outlet end of the sludge suction pump. The outlet end of the sludge discharge hose extends into the treatment box and is connected to the sludge holding frame.
3. The sludge removal device for wastewater treatment according to claim 1, characterized in that, The sludge pressing mechanism includes a hydraulic rod and a sludge pressing plate. The hydraulic rod is fixedly installed on the processing box, and the sludge pressing plate is located on the output rod of the hydraulic rod, above the sludge holding frame.
4. The sludge removal device for wastewater treatment according to claim 1, characterized in that, Rotating rods are rotatably mounted on both sides of the processing box, and a rotating motor is fixedly mounted on one side of the processing box. The two rotating rods are respectively fixed to the two sides of the mud-holding frame, and one end of the rotating rod is connected to the output shaft of the rotating motor through a coupling.
5. The sludge removal device for wastewater treatment according to claim 2, characterized in that, The mounting frame is equipped with an electric telescopic rod, and the output rod of the electric telescopic rod is equipped with a connecting rod. The connecting rod is connected to the telescopic suction pipe, and the bottom end of the connecting rod is equipped with a scraper.
6. The sludge removal device for wastewater treatment according to claim 5, characterized in that, A drive motor is fixedly mounted on one side of the mounting bracket, and a transverse screw is rotatably mounted on the mounting bracket. One end of the transverse screw is connected to the output shaft of the drive motor via a coupling. A slide is threaded onto the transverse screw, and the slide is connected to the electric telescopic rod. The slide slides against the inner wall of the mounting bracket.
7. The sludge removal device for wastewater treatment according to claim 1, characterized in that, A cleaning port is provided on one side of the processing box, and a sealing door is hinged to the cleaning port.