An automatic batching device for producing organic fertilizer

Abstract

The utility model relates to the technical field of organic fertilizer batching, specifically relates to an automatic batching device for producing organic fertilizer, including jar body, the both sides of top of jar body are installed with ration unloading mechanism, the inside installation of jar body has mixing cleaning mechanism, the bottom fixed connection of jar body has the discharge pipe, ration unloading mechanism includes main feeding hopper, the right side fixed connection of top of jar body has from feeding hopper, the left side fixed connection of outside of jar body has the shell, the inside installation of shell has drive assembly, the inside top side fixed connection of jar body has protective housing. The utility model, by means of single motor can drive the unloading mechanism operation of main, from two feeding hoppers simultaneously, need not for two kinds of raw materials respectively configure power source, not only greatly simplifies the overall structure layout, reduces the manufacturing cost and maintenance difficulty of equipment, still can through the synchronous control main, the falling process of auxiliary raw material.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer batching technology, and in particular to an automatic batching device for producing organic fertilizer. Background Technology

[0002] When organic fertilizer is automatically mixed, the proportion of organic raw materials is precisely adjusted through intelligent control, which improves production efficiency, reduces human error, ensures product quality stability, and realizes standardized management of large-scale production. This ensures that different nutrients are mixed evenly as needed, so that the finished product meets the nutrient ratio standards required for crop growth, thereby optimizing fertilizer utilization, reducing resource waste, and supporting customized formulas to adapt to diverse soil and crop needs, thus promoting the development of modern agriculture towards high efficiency and environmental protection.

[0003] In the existing technology, some automatic batching devices used for the production of organic fertilizers control and drive the corresponding feeding mechanism to take materials in sequence and in quantitative quantities. Different raw materials are smoothly delivered to the mixing area by the conveyor belt and thoroughly mixed. During this process, the mixing uniformity and the accuracy of the ratio are dynamically detected. If there is any deviation, it is automatically adjusted in time. After reaching the ideal state, the finished product falls into the collection container or is directly transferred to the next processing stage. The whole process is highly automated and efficiently ensures the standardization and quality stability of organic fertilizer production.

[0004] In the existing technology, some automatic batching devices used in the production of organic fertilizer typically employ a single-channel conveying and step-by-step feeding method to achieve raw material proportioning. For example, different raw materials are transported separately by multiple independent screw conveyors, and the feeding amount is controlled manually or by a single sensor. This method has obvious synchronization defects. Since the power of each conveying channel is independently controlled and there is a lack of a unified linkage and coordination mechanism, when the physical properties of the raw materials differ, the feeding speed of different raw materials is prone to mismatch. Therefore, an automatic batching device for the production of organic fertilizer is proposed to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide an automatic batching device for producing organic fertilizer, which solves the problem that some existing automatic batching devices for producing organic fertilizer are not convenient for synchronous, uniform, and quantitative batching of organic fertilizer.

[0006] To achieve the above objectives, this utility model provides an automatic batching device for producing organic fertilizer, including a tank, a quantitative feeding mechanism installed on the top left and right sides of the tank, a mixing and cleaning mechanism installed inside the tank, and a discharge pipe fixedly connected to the bottom of the tank. The quantitative feeding mechanism includes a main feeding hopper, a secondary feeding hopper fixedly connected to the top right side of the tank, an outer shell fixedly connected to the outer left side of the tank, a drive assembly installed inside the outer shell, a protective shell fixedly connected to the inner top side of the tank, a transmission component b fixedly connected to the drive end of the drive assembly, a rotating rod b fixedly connected to one side of the inner side of the transmission component b, a feeding plate b fixedly connected to the outer left side of the rotating rod b, and the bottom of the main feeding hopper fixedly connected to the top left side of the tank.

[0007] The mixing and cleaning mechanism includes a transmission vertical shaft, with stirring plates fixedly connected to the upper and lower sides of the transmission vertical shaft, a propeller fixedly connected to the bottom of the transmission vertical shaft, vertical rods fixedly connected to the upper and lower sides of the inner wall of the stirring plates, multiple crushing paddles fixedly connected to the outside of the vertical rods, a cleaning assembly installed on the outside of the stirring plates, and the transmission vertical shaft fixedly connected to the inside of the tank.

[0008] The drive assembly includes a motor, a drive shaft a fixedly connected to the drive end of the motor, a transmission component a fixedly connected to the outside of the drive shaft a, a rotating rod a fixedly connected inside the transmission component a, a feed plate a fixedly connected to the outer right side of the rotating rod a, a driving bevel gear fixedly connected to the outer right side of the drive shaft a, a transmission bevel gear fixedly connected to the top of the transmission vertical shaft, a driven bevel gear fixedly connected to the inner right side of the protective shell, a drive shaft b fixedly connected to the outer right side of the driven bevel gear, and the motor fixedly connected to the outside of the shell.

[0009] The cleaning component includes a connecting block, a hinge is fixedly connected to the outside of the connecting block, a concave plate is fixedly connected to the outside of the hinge, a scraper is fixedly connected to the outside of the concave plate, and the connecting block is fixedly connected to the left and right sides outside the stirring plate.

[0010] The material feed plate a is rotatably connected to the outside of the main feeding hopper, the material feed plate b is rotatably connected to the outside of the secondary feeding hopper, and the right side of the transmission shaft b is fixedly connected to the inside of the transmission component b.

[0011] The external rotatable connection of the driving bevel gear is to the inside of the protective shell, the external rotatable connection of the transmission bevel gear is to the inside of the protective shell, and the external rotatable connection of the transmission vertical shaft is to the inside of the protective shell.

[0012] The outer surfaces of the driving bevel gear and the driving bevel gear are meshed together, and the outer surfaces of the driving bevel gear and the driven bevel gear are meshed together.

[0013] The stirring plate is rotatably connected to the outside of the tank, the propeller is rotatably connected to the bottom inside the tank, and the scraper is rotatably connected to the inside of the tank.

[0014] This invention relates to an automatic batching device for producing organic fertilizer. A single motor can simultaneously drive the feeding mechanisms of both the main and auxiliary feeding hoppers, eliminating the need for separate power sources for the two raw materials. This significantly simplifies the overall structure, reduces manufacturing costs and maintenance difficulty, and ensures the stability and accuracy of the feeding ratio by synchronously controlling the falling process of the main and auxiliary materials. It avoids imbalances in the raw material ratio caused by asynchronous power sources, significantly improving the accuracy of raw material feeding. Furthermore, the main and auxiliary materials can be simultaneously and quantitatively fed under the same power drive, eliminating the need for step-by-step operations, greatly shortening the raw material feeding cycle, and improving overall production efficiency.

[0015] This utility model discloses an automatic batching device for producing organic fertilizer. The device achieves radial and axial composite mixing through a stirring plate driven by a vertical shaft. Combined with the three-dimensional circulating flow field formed by the bottom propeller, the raw materials inside the tank are fully mixed from the upper and lower layers to all radial areas, effectively avoiding the problem of insufficient mixing in some areas and greatly improving the overall mixing uniformity. During the mixing process, the crushing paddle rotating with the vertical shaft can efficiently shear and impact and break up the lumps in the raw materials, ensuring that the raw material particles are fine and uniform, which is conducive to the full progress of subsequent processing reactions. At the same time, the cleaning component rotating synchronously with the stirring plate can scrape off the raw materials adhering to the inner wall of the tank in real time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 .

[0019] Figure 3 This is the utility model Figure 2 Enlarged structural diagram of a local detail.

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 .

[0021] In the diagram: 1. Tank body; 2. Quantitative feeding mechanism; 21. Main feeding hopper; 22. Subordinate feeding hopper; 23. Outer shell; 24. Drive assembly; 241. Motor; 242. Drive shaft a; 243. Transmission component a; 244. Rotating rod a; 245. Feeding plate a; 246. Driving bevel gear; 247. Transmission bevel gear; 248. Driven bevel gear; 249. Transmission shaft b; 25. Protective shell; 26. Transmission component b; 27. Rotating rod b; 28. Feeding plate b; 3. Mixing and cleaning mechanism; 31. Transmission vertical shaft; 32. Stirring plate; 33. Propeller; 34. Vertical rod; 35. Crushing paddle; 36. Cleaning assembly; 361. Connecting block; 362. Hinge; 363. Concave plate; 364. Scraper plate; 4. Discharge pipe. Detailed Implementation

[0022] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0023] Please see Figures 1 to 3 This utility model provides a technical solution: an automatic batching device for producing organic fertilizer, including a tank 1, which is a container for mixing organic fertilizer raw materials, ensuring uniform mixing and providing a closed stirring space. A quantitative feeding mechanism 2 is installed on the top left and right sides of the tank 1, which synchronously controls the opening and closing and quantitative feeding of the two feeding ports to achieve automation. A mixing and cleaning mechanism 3 is installed inside the tank 1, which performs strong shearing, convection and diffusion on the various raw materials in the tank 1, so that they are mixed evenly in a short time. A discharge pipe 4 is fixedly connected to the bottom of the tank 1 to discharge the uniformly mixed organic fertilizer from the tank 1 to the subsequent production line. The quantitative feeding mechanism 2 includes a main feeding hopper 21, which stores and feeds the main raw materials into the tank 1. Quantitative feeding is achieved through the feeding plate a245. A secondary feeding hopper 22 is fixedly connected to the top right side of the tank 1, which feeds auxiliary raw materials such as regulators. An outer shell 23 is fixedly connected to the outer left side of the tank 1 to protect the drive assembly 24 from external dust contamination. The drive assembly 24 is installed inside the outer shell 23. It is driven by a motor 241 to achieve synchronous quantitative feeding of the main feeding hopper 21 and the secondary feeding hopper 22, and at the same time provides power to the mixing and cleaning mechanism 3. A protective shell 25 is fixedly connected to the top side of the tank body 1 to protect the driving bevel gear 246, the transmission bevel gear 247, and the driven bevel gear 248 from raw material contamination. A transmission component b26 is fixedly connected to the drive end of the drive assembly 24, connecting the transmission shaft b249 and the rotating rod b27. The rotating rod b27 is fixedly connected to one side of the transmission component b26 to drive the feeding plate b28 to rotate. The feeding plate b28 is fixedly connected to the left side of the rotating rod b27 to control the amount of material fed from the feeding hopper 22. The bottom of the main feeding hopper 21 is fixedly connected to the top left side of the tank body 1. The mixing and cleaning mechanism 3 includes a transmission vertical shaft 31, which is the power center of the mixing and cleaning mechanism 3. It receives the rotational power transmitted by the drive component 24 and drives the stirring plate 32 and the propeller 33 to move synchronously, so as to realize the three-dimensional mixing of raw materials and the cleaning of the tank 1. The stirring plate 32 is fixedly connected to the upper and lower sides of the transmission vertical shaft 31. With the rotation of the transmission vertical shaft 31, the radial and axial stirring of the raw materials is realized, breaking the layering of raw materials and promoting the uniform fusion of microbial agents and main materials. The propeller 33 is fixedly connected to the bottom of the transmission vertical shaft 31. With the rotation of the transmission vertical shaft 31, the propeller pushes the raw materials at the bottom of the tank 1 upward, forming a three-dimensional stirring flow field with the stirring plate 32, solving the problem of raw material deposition at the bottom, and at the same time assisting the mixed organic fertilizer to converge to the discharge pipe 4, improving the discharge efficiency. Vertical rods 34 are fixedly connected to the upper and lower sides of the inner wall of the stirring plate 32, providing a mounting carrier for the crushing paddle 35. As the stirring plate 32 rotates, it drives the crushing paddle 35 to break up the lumps in the raw materials, ensuring uniform particle size and improving the mixing effect. Multiple crushing paddles 35 are fixedly connected to the outside of the vertical rods 34. As the vertical rods 34 rotate, they shear and impact the lumps in the raw materials to break them up. A cleaning component 36 is installed on the outside of the stirring plate 32. As the stirring plate 32 rotates, it scrapes off the raw materials adhering to the inner wall of the tank 1 to prevent the residual raw materials from hardening. The transmission vertical shaft 31 is fixedly connected to the inside of the tank 1.

[0024] like Figures 2 to 4 As shown, the drive assembly 24 includes a motor 241 that provides power output. The drive end of the motor 241 is fixedly connected to a transmission shaft a242, which transmits the power of the motor 241 to the transmission component a243 and the drive bevel gear 246. The transmission component a243 is fixedly connected to the outside of the transmission shaft a242, which connects the transmission shaft a242 and the rotating rod a244, and transmits the rotational power to the feeding plate a245. The rotating rod a244 is fixedly connected inside the transmission component a243, which drives the feeding plate a245 to rotate, thereby realizing the quantitative feeding of the main feeding hopper 21. The feeding plate a245 is fixedly connected to the right side of the rotating rod a244 and is installed at the bottom of the main feeding hopper 21. The amount of raw material falling is controlled by rotation. A drive bevel gear 246 is fixedly connected to the outer right side of the drive shaft a242, meshing with the drive bevel gear 247 to change the direction of power transmission. A drive bevel gear 247 is fixedly connected to the top of the drive vertical shaft 31, meshing with both the drive bevel gear 246 and the driven bevel gear 248 to achieve power splitting. A driven bevel gear 248 is fixedly connected to the inner right side of the protective shell 25 to convert the vertical power to the horizontal direction and drive the drive shaft b249. A drive shaft b249 is fixedly connected to the outer right side of the driven bevel gear 248 to transmit power to the transmission component b26. The motor 241 is externally fixedly connected to the inside of the outer shell 23. The cleaning component 36 includes a connecting block 361, which connects the stirring plate 32 and the hinge 362, providing installation support for the scraper 364, ensuring cleaning effect while avoiding scratching the tank wall. The connecting block 361 is externally fixedly connected to the hinge 362, which connects the connecting block 361 and the concave plate 363, giving the scraper 364 the freedom to swing, and it can automatically avoid protrusions or hard impurities on the tank wall. The hinge 362 is externally fixedly connected to a concave plate 363, which connects the hinge 362 and the scraper 364. The arc structure adapts to the curvature of the inner wall of the tank 1, ensuring that the scraper 364 fits tightly with the tank wall. The concave plate 363 is externally fixedly connected to the scraper 364, which directly contacts the inner wall of the tank 1. The scraper removes the raw material adhering to the wall by rotating. The connecting block 361 is externally fixedly connected to the left and right sides of the outside of the stirring plate 32. The external of the feeding plate a245 is rotatably connected to the inside of the main feeding hopper 21, the external of the feeding plate b28 is rotatably connected to the inside of the secondary feeding hopper 22, the external right side of the drive shaft b249 is fixedly connected to the inside side of the transmission component b26, the external of the drive bevel gear 246 is rotatably connected to the inside of the protective shell 25, and the external of the transmission bevel gear 247 is rotatably connected to the inside of the protective shell 25. The external of the transmission vertical shaft 31 is rotatably connected to the inside of the protective shell 25. The external of the driving bevel gear 246 and the external of the transmission bevel gear 247 are meshed with each other. The external of the transmission bevel gear 247 and the external of the driven bevel gear 248 are meshed with each other. The external of the stirring plate 32 is rotatably connected to the inside of the tank 1. The external of the propeller 33 is rotatably connected to the bottom side of the inside of the tank 1. The external of the scraper plate 364 is rotatably connected to the inner wall of the tank 1.

[0025] Working principle: By starting the motor 241 and driving the transmission shaft a242 to rotate, the rotation of the transmission shaft a242 drives the rotating rod a244 to rotate through the transmission component a243, causing the feeding plate a245 to rotate inside the main feeding hopper 21, thereby controlling the quantitative drop of the main raw materials in the main feeding hopper 21 and realizing the feeding of the main raw materials into the tank 1. On the other hand, the rotation of the transmission shaft a242 drives the active bevel gear 246 to rotate. The active bevel gear 246 meshes with the transmission bevel gear 247, transmitting power to the transmission bevel gear 247. The transmission bevel gear 247 simultaneously meshes with the driven bevel gear 248, thereby driving the driven bevel gear 248 to rotate. The rotation of the driven bevel gear 248 is transmitted to the rotating rod b27 through the transmission shaft b249 and the transmission component b26, causing the feeding plate b28 to rotate inside the auxiliary feeding hopper 22, realizing the quantitative drop of the auxiliary raw materials and feeding them into the tank 1.

[0026] The vertical shaft 31 rotates under the rotational power transmitted by the drive assembly 24. The stirring plates 32 on its upper and lower sides rotate together with the vertical shaft 31, stirring the raw materials in the tank 1 radially and axially. The vertical rods 34 on the upper and lower sides of the inner wall of the stirring plate 32 rotate accordingly, driving multiple crushing paddles 35 to rotate, shearing and impacting the lumps in the raw materials. At the same time, the propeller 33 at the bottom of the vertical shaft 31 rotates with it, pushing the raw materials at the bottom of the tank 1 upward, forming a three-dimensional stirring flow field with the stirring plate 32. The cleaning assembly 36 outside the stirring plate 32 rotates with the stirring plate 32. The connecting block 361 is connected to the concave plate 363 through the hinge 362. The concave plate 363 drives the scraper 364 to contact the inner wall of the tank 1, scraping off the raw materials adhering to the wall. The hinge 362 allows the scraper 364 to automatically avoid the tank wall protrusions or hard impurities.

[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An automatic batching device for producing organic fertilizer, comprising a tank, characterized in that: A quantitative feeding mechanism is installed on the top left and right sides of the tank, a mixing and cleaning mechanism is installed inside the tank, and a discharge pipe is fixedly connected to the bottom of the tank. The quantitative feeding mechanism includes a main feeding hopper, a secondary feeding hopper fixedly connected to the top right side of the tank, an outer shell fixedly connected to the outer left side of the tank, a drive assembly installed inside the outer shell, a protective shell fixedly connected to the inner top side of the tank, a transmission component b fixedly connected to the drive end of the drive assembly, a rotating rod b fixedly connected to one side of the inner side of the transmission component b, a feeding plate b fixedly connected to the outer left side of the rotating rod b, and the bottom of the main feeding hopper fixedly connected to the top left side of the tank.

2. The automatic batching device for producing organic fertilizer according to claim 1, characterized in that: The mixing and cleaning mechanism includes a transmission vertical shaft, with stirring plates fixedly connected to the upper and lower sides of the transmission vertical shaft, a propeller fixedly connected to the bottom of the transmission vertical shaft, vertical rods fixedly connected to the upper and lower sides of the inner wall of the stirring plates, multiple crushing paddles fixedly connected to the outside of the vertical rods, a cleaning assembly installed on the outside of the stirring plates, and the transmission vertical shaft fixedly connected to the inside of the tank.

3. An automatic batching device for producing organic fertilizer according to claim 2, characterized in that: The drive assembly includes a motor, a drive shaft a fixedly connected to the drive end of the motor, a transmission component a fixedly connected to the outside of the drive shaft a, a rotating rod a fixedly connected inside the transmission component a, a feed plate a fixedly connected to the right side of the rotating rod a, a driving bevel gear fixedly connected to the right side of the drive shaft a, a transmission bevel gear fixedly connected to the top of the transmission vertical shaft, a driven bevel gear fixedly connected to the right side of the inside of the protective shell, a drive shaft b fixedly connected to the right side of the driven bevel gear, and the motor fixedly connected to the inside of the outer shell.

4. An automatic batching device for producing organic fertilizer according to claim 3, characterized in that: The cleaning assembly includes a connecting block, a hinge fixedly connected to the outside of the connecting block, a concave plate fixedly connected to the outside of the hinge, a scraper fixedly connected to the outside of the concave plate, and the connecting block fixedly connected to the left and right sides of the outside of the stirring plate.

5. An automatic batching device for producing organic fertilizer according to claim 3, characterized in that: The external part of the feeding plate a is rotatably connected to the inside of the main feeding hopper, the external part of the feeding plate b is rotatably connected to the inside of the secondary feeding hopper, and the external right side of the transmission shaft b is fixedly connected to the internal side of the transmission component b.

6. An automatic batching device for producing organic fertilizer according to claim 3, characterized in that: The external rotatable connection of the driving bevel gear is to the inside of the protective shell, the external rotatable connection of the transmission bevel gear is to the inside of the protective shell, and the external rotatable connection of the transmission vertical shaft is to the inside of the protective shell.

7. An automatic batching device for producing organic fertilizer according to claim 3, characterized in that: The outer surfaces of the driving bevel gear and the driving bevel gear are meshed with each other, and the outer surfaces of the driving bevel gear and the driven bevel gear are meshed with each other.

8. An automatic batching device for producing organic fertilizer according to claim 4, characterized in that: The stirring plate is externally rotatably connected to the inside of the tank, the propeller is externally rotatably connected to the bottom inside of the tank, and the scraper is externally rotatably connected to the inner wall of the tank.

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