A kind of composite board is with permeating coloring device
The composite board is automatically colored and washed by a hydraulic cylinder-driven plate clamping and spray cleaning mechanism, which solves the problems of time-consuming, labor-intensive and inefficient manual operation required by existing devices and improves the efficiency of coloring.
Patent Information
- Application Number
- CN202522136887.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-10
AI Technical Summary
Existing composite board penetration coloring devices require manual operation of the board, which is time-consuming, labor-intensive, and has low penetration coloring efficiency.
The plate clamping mechanism and spray cleaning mechanism driven by hydraulic cylinders realize the automated coloring and washing of the plates. The hydraulic cylinder drives the plates to move between the solution tank and the washing tank, and the spray head is used for cleaning.
The process of coloring boards has been automated, reducing manual operation and improving the efficiency of penetration coloring and washing.
Smart Images

Figure CN224673031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite board processing technology, and in particular to a penetration coloring device for composite boards. Background Technology
[0002] Composite boards are sheet-like materials made by combining two or more materials with different properties through physical or chemical methods. Composite boards achieve complementary or innovative performance by combining different materials. After pretreatment, composite boards are soaked in a dyeing agent solution, where dyes are adsorbed through chemical and molecular bonds to achieve a dark color effect.
[0003] Existing composite board penetration coloring devices require the composite board to be held and placed in the solution tank during actual use, which is time-consuming and laborious. Furthermore, the effect of simply soaking and washing with water is not good, resulting in low penetration coloring efficiency. A new penetration coloring device for composite boards is proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings and defects in the existing technology, this utility model proposes a permeation coloring device for composite boards, which solves the technical problems of existing permeation coloring devices for composite boards in the background art. In actual use, the composite board needs to be held in the solution tank, which is time-consuming and laborious to operate. Moreover, the effect of simply soaking and washing with water is not good, and the permeation coloring efficiency is low.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A permeation coloring device for composite panels includes a solution tank and a washing tank. Hydraulic cylinders are fixedly installed on the left side wall of the solution tank and the right side wall of the washing tank. The upper ends of the piston rods of the two hydraulic cylinders are fixedly connected to the same fixed base. Fixed plates are provided on the front and rear side walls of the fixed base. The lower ends of the two fixed plates are fixedly connected to the same support base. The lower end of the support base is provided with a panel clamping mechanism. The upper end of the washing tank is provided with a spray cleaning mechanism. A draining mechanism is connected to the inner right side wall of the washing tank near the bottom.
[0006] Preferably, linear guide rails are fixedly installed on the front and rear side walls of the fixed base, and matching movable guide blocks are slidably connected to the two linear guide rails. The two fixed plates are respectively fixedly installed on the side walls of the two movable guide blocks away from the linear guide rails.
[0007] Preferably, the plate clamping mechanism includes several U-shaped plates that are fixedly connected to the lower end of the support base and are distributed at equal intervals. The openings of the U-shaped plates are all vertically downward. A single lead screw is horizontally rotatably inserted through the inner walls of the left and right sides of the openings of the U-shaped plates near the top surface. A turntable is fixedly installed at the left end of the lead screw. An arc-shaped abutment is fixedly connected to the inner wall of the right side of the openings of the U-shaped plates. A positioning clamp is inserted into the openings of the U-shaped plates. The lead screw is horizontally threaded through the positioning clamps. A limiting groove is provided on the top surface of the openings of the U-shaped plates. A limiting block is fixedly connected to the upper end of the positioning clamps. The limiting blocks are respectively inserted into the limiting grooves and slide against each other.
[0008] Preferably, the arc-shaped abutment is a wear-resistant rubber product.
[0009] Preferably, the spray cleaning mechanism includes a U-shaped cover fixedly connected to the upper end of the washing tank. Several first conduits are horizontally arranged through the inner wall of the front side of the U-shaped cover at equal intervals, and one end of each of the first conduits located inside the U-shaped cover is connected to a spray head.
[0010] Preferably, the drainage mechanism includes a circulation pump disposed on the side of the washing tank. The input end and output end of the circulation pump are respectively connected to a second conduit and a third conduit. The free end of the second conduit is connected to the right inner wall of the washing tank near the bottom. A regulating valve is fixedly installed on the third conduit.
[0011] Compared with the prior art, the advantages of this utility model are as follows: 1. By inserting several boards into several U-shaped plates, a turntable is used to drive several positioning clamps to move horizontally. With the help of arc-shaped blocks, the boards are clamped and positioned in the U-shaped plates. A hydraulic cylinder drives several boards into the solution tank for coloring. There is no need to hold the boards by hand for coloring, which saves time and effort.
[0012] 2. A hydraulic cylinder, in conjunction with a linear guide rail and a movable guide block, drives several plates to be inserted into the washing tank. During the lifting process, several first guide pipes and spray heads spray water onto the plates, improving the washing effect and the penetration coloring efficiency. Attached Figure Description
[0013] Figure 1 This is a perspective view of a permeation coloring device for composite panels proposed in this utility model. Figure 2 for Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a partial structural diagram of the plate clamping mechanism of a permeation coloring device for composite plates proposed in this utility model.
[0014] In the diagram: 1 Solution tank, 2 Washing tank, 3 Hydraulic cylinder, 4 Fixed seat, 5 Fixed plate, 6 Support seat, 7 Linear guide rail, 8 Movable guide block, 9 U-shaped plate, 10 Screw, 11 Turntable, 12 Arc-shaped stop block, 13 Positioning clamp, 14 Limiting groove, 15 Limiting block, 16 U-shaped cover, 17 First conduit, 18 Spray head, 19 Circulating pump, 20 Second conduit, 21 Third conduit, 22 Regulating valve. Detailed Implementation
[0015] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0017] Reference Figures 1-3 A permeation coloring device for composite panels includes a solution tank 1 and a washing tank 2. Hydraulic cylinders 3 are fixedly installed on the left side wall of the solution tank 1 and the right side wall of the washing tank 2. The upper ends of the piston rods of the two hydraulic cylinders 3 are fixedly connected to the same fixed seat 4. Fixed plates 5 are provided on the front and rear side walls of the fixed seat 4. The lower ends of the two fixed plates 5 are fixedly connected to the same support seat 6. Linear guide rails 7 are fixedly installed on the front and rear side walls of the fixed seat 4. Matching movable guide blocks 8 are slidably connected to the two linear guide rails 7. The two fixed plates 5 are respectively fixedly installed on the side walls of the two movable guide blocks 8 away from the linear guide rails 7. The two linear guide rails 7, together with the movable guide blocks 8 and the two fixed plates 5, drive the support seat 6 to move horizontally along the direction of the fixed seat 4, so that the support seat 6 drives several clamped and positioned panels to move horizontally.
[0018] The lower end of the support base 6 is provided with a plate clamping mechanism. The plate clamping mechanism includes several U-shaped plates 9 evenly distributed and fixedly connected to the lower end of the support base 6. The openings of the U-shaped plates 9 are all vertically downward. The same lead screw 10 is horizontally rotatably inserted through the inner walls of the left and right sides of the openings of the U-shaped plates 9 near the top surface. A turntable 11 is fixedly installed on the left end of the lead screw 10. Arc-shaped abutments 12 are fixedly connected to the inner walls of the right sides of the openings of the U-shaped plates 9. Positioning clamps 13 are inserted into the openings of the U-shaped plates 9. The lead screw 10 is horizontally threaded through the positioning clamps 13 and positioned on the top surface of the openings of the U-shaped plates 9. Each of the plates is provided with a limiting groove 14. The upper ends of the positioning clamps 13 are fixedly connected with limiting blocks 15. The limiting blocks 15 are respectively inserted into the limiting grooves 14 and slide against each other. The arc-shaped abutment 12 is made of wear-resistant rubber. The plates to be colored are respectively inserted into the U-shaped plates 9 at the lower end of the support base 6. The turntable 11 is rotated to drive the lead screw 10 to rotate, so that the lead screw 10 drives the positioning clamps 13 with threads to move horizontally under the limiting action of the limiting grooves 14 and the limiting blocks 15, until the positioning clamps 13 cooperate with the arc-shaped abutment 12 to clamp and position the plates to be colored in the U-shaped plates 9.
[0019] The upper end of the washing tank 2 is equipped with a spray cleaning mechanism, which includes a U-shaped cover 16 fixedly connected to the upper end of the washing tank 2. Several first conduits 17 are horizontally and evenly distributed through the inner wall of the front side of the U-shaped cover 16. One end of each of the first conduits 17 located inside the U-shaped cover 16 is connected to a spray head 18. The first conduits 17 are connected to an external water pump. The external water pump introduces clean water into the spray heads 18 through the first conduits 17. After the color penetration of the board is completed, the linear guide rails 7 on both sides of the fixed base 4 are activated in conjunction with the movable guide block 8, the fixed plate 5 and the support base 6 to move the several colored boards horizontally to the top of the washing tank 2. At this time, the hydraulic cylinders 3 on both sides are activated at regular intervals to drive the several colored boards to rise and fall vertically, so that the several colored boards are reciprocated to rise and fall in the washing tank 2 for cleaning. The spray heads 18 spray water during the descent of the several colored boards to improve the washing effect and the color penetration efficiency.
[0020] A drainage mechanism is connected to the inner right wall near the bottom of the washing tank 2. The drainage mechanism includes a circulation pump 19 located on the side of the washing tank 2. The input end and output end of the circulation pump 19 are respectively connected to a second conduit 20 and a third conduit 21. The free end of the second conduit 20 is connected to the inner right wall near the bottom of the washing tank 2. A regulating valve 22 is fixedly installed on the third conduit 21. The regulating valve 22 controls the liquid flow rate in the third conduit 21. The circulation pump 19, in conjunction with the second conduit 20 and the third conduit 21, discharges the sewage in the washing tank 2.
[0021] In use, several sheets to be colored are inserted into several U-shaped plates 9 at the lower end of the support base 6. Rotating the turntable 11 drives the lead screw 10 to rotate, causing the lead screw 10 to move several threaded positioning clamps 13 horizontally under the limiting action of the limiting groove 14 and the limiting block 15, until the positioning clamps 13, together with the arc-shaped abutment 12, clamp and position the sheets to be colored within the U-shaped plates 9. Then, the hydraulic cylinders 3 on both sides, together with the fixing base 4 and the support base 6, drive the sheets vertically downwards into the solution tank 1 for penetration coloring. This eliminates the need to hold the sheets during penetration coloring, saving time and effort. After penetration coloring is complete, the process is repeated... The hydraulic cylinders 3 on both sides drive several plates to rise and reset until the plates are removed from the solution tank 1. The linear guide rails 7 on both sides of the fixed base 4, together with the movable guide block 8, the fixed plate 5 and the support base 6, drive several colored plates to move horizontally to the top of the washing tank 2. At this time, the hydraulic cylinders 3 on both sides are activated at regular intervals to drive several colored plates to rise and fall vertically, so that several colored plates are repeatedly raised and lowered in the washing tank 2 for cleaning. At the same time, the external water pump introduces clean water into several spray heads 18 through several first conduits 17, so that several spray heads 18 spray water to wash several colored plates as they fall, thereby improving the washing effect and the penetration coloring efficiency.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A permeation coloring device for composite boards, comprising a solution tank (1) and a water washing tank (2), characterized in that, The left end side wall of the solution tank (1) and the right end side wall of the water washing tank (2) are fixedly provided with hydraulic cylinders (3), the upper ends of the piston rods of the two hydraulic cylinders (3) are fixedly connected with the same fixing seat (4), the front and rear end side walls of the fixing seat (4) are provided with fixing plates (5), the lower ends of the two fixing plates (5) are fixedly connected with the same supporting seat (6), the lower end of the supporting seat (6) is provided with a plate clamping mechanism, the upper end of the water washing tank (2) is provided with a spraying cleaning mechanism, and the right side inner wall near the bottom of the water washing tank (2) is provided with a drainage mechanism.
2. The permeation coloring apparatus for a composite board according to claim 1, characterized by The front and rear end side walls of the fixing seat (4) are fixedly provided with linear guides (7), the two linear guides (7) are slidably connected with matching movable guide blocks (8), and the two fixing plates (5) are fixedly installed on the side walls of the two movable guide blocks (8) away from the linear guides (7).
3. The permeation coloring apparatus for a composite board according to claim 1, characterized by The plate clamping mechanism comprises a plurality of equidistantly distributed U-shaped plates (9) fixedly connected to the lower end of the supporting seat (6), the openings of the plurality of U-shaped plates (9) are vertically downward, a same lead screw (10) is horizontally rotatably provided on the left and right side inner walls near the top of the opening of the plurality of U-shaped plates (9), a rotating disc (11) is fixedly installed at the left end of the lead screw (10), arc-shaped abutting blocks (12) are fixedly connected to the right side inner walls of the openings of the plurality of U-shaped plates (9), positioning clamping plates (13) are inserted into the openings of the plurality of U-shaped plates (9), the lead screw (10) is horizontally and threadedly provided through the plurality of positioning clamping plates (13), limiting grooves (14) are formed on the top surfaces of the openings of the plurality of U-shaped plates (9), limiting blocks (15) are fixedly connected to the upper ends of the plurality of positioning clamping plates (13), and the plurality of limiting blocks (15) are respectively inserted into the plurality of limiting grooves (14) and slidably abut against each other.
4. The permeation coloring apparatus for a composite board according to claim 3, characterized by The arc-shaped abutting blocks (12) are wear-resistant rubber products.
5. The permeation coloring apparatus for a composite board according to claim 1, characterized by The spraying cleaning mechanism comprises a U-shaped cover (16) fixedly connected to the upper end of the water washing tank (2), a plurality of equidistantly distributed first conduits (17) are horizontally provided on the front side inner wall of the U-shaped cover (16), and one ends of the plurality of first conduits (17) located in the U-shaped cover (16) are provided with spray heads (18).
6. The permeation coloring apparatus for a composite board according to claim 1, characterized by The drainage mechanism comprises a circulating pump (19) arranged on the side of the water washing tank (2), a second conduit (20) and a third conduit (21) are respectively provided on the input end and the output end of the circulating pump (19), the free end of the second conduit (20) is in communication with the right side inner wall near the bottom of the water washing tank (2), and the third conduit (21) is fixedly provided with an adjusting valve (22).