Hardware stamping die with protection function

By introducing a drive mechanism and a transparent baffle into the stamping die for hardware parts, the problem of lack of protection for the stamping die is solved, and a combination of safety and real-time observation is achieved, ensuring the safety of operators and preventing debris from flying.

CN224673663UActive Publication Date: 2026-08-25江林土
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Patent Information

Application Number
CN202520991594.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2026-08-25
Estimated Expiration
2035-05-19

AI Technical Summary

Technical Problem

The existing stamping dies lack effective protective devices, which may cause workers' hands to be crushed or debris to fly into their faces during the stamping process, posing a safety hazard.

Method used

A metal stamping die with a drive mechanism was designed. When the stamping head is driven downward by the hydraulic mechanism, the baffle that drives the movable plate and push plate to unfold synchronously ensures that the personnel's limbs are completely isolated before stamping. The transparent baffle forms a closed observation window to prevent metal debris from flying.

Benefits of technology

It improves the safety of the stamping process, prevents personnel from accidentally entering the danger zone, allows for real-time monitoring of the stamping status and prevents debris from flying, thus enhancing overall safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hardware stamping die with protection function belongs to stamping die technical field, including stamping box, the middle part of stamping box is equipped with stamping chamber, the inside of stamping chamber is provided with the stamping head through hydraulic mechanism, the drive mechanism is equipped on the both sides of stamping chamber of stamping box and the stamping head, the baffle is equipped on the drive mechanism, the downside of stamping head is equipped with stamping workstation, the upper surface of stamping workstation is equipped with stamping template. The utility model solves the current stamping die when using, usually lack effective protection device, when the punch is in the stamping action, if the hand of staff is not taken away in time, then will be pressed, further to staff causes the irreversible damage, simultaneously when stamping, the situation that the scrap has splashed to staff face happens, lacks the problem of security.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to stamping die technical field, concretely relates to a hardware stamping die with protection function. BACKGROUND

[0002] Hardware is the tool that is used gold, silver, copper, iron, tin etc. metal through processing, casting obtains, is used to fix things, process things, decorate etc., hardware often needs through stamping die stamping forming in the process of production and processing, installs the upper die of die on the movable shaft of punch press, then fixes the lower die on the punch press workbench surface, makes the upper die move through punch press, thereby holds the plate between the upper die and the lower die, forms the plate through metal deformation, has the advantages such as high production efficiency, short production cycle.

[0003] The existing stamping die usually lacks effective protection devices when in use, and if the worker's hand is not removed in time when the punch is performing a stamping action, it will be pressed, thereby causing irreversible damage to the worker, and the lack of safety also causes the situation that debris splashes to the worker's face when stamping. SUMMARY

[0004] The utility model provides a hardware stamping die with protection function, and its purpose is to solve the problem that the existing stamping die usually lacks effective protection devices when in use, and if the worker's hand is not removed in time when the punch is performing a stamping action, it will be pressed, thereby causing irreversible damage to the worker, and the lack of safety also causes the situation that debris splashes to the worker's face when stamping.

[0005] The utility model embodiment provides a hardware stamping die with protection function, including the stamping box, the middle part of stamping box is equipped with stamping chamber, the inside of stamping chamber is provided with the stamping head through hydraulic mechanism, the drive mechanism is equipped on both sides of stamping chamber of stamping box and the stamping head, the baffle is equipped on the drive mechanism, the downside of stamping head is equipped with the stamping workbench, the upper surface of stamping workbench is equipped with the stamping template.

[0006] Further, the drive mechanism includes two first fixed plates fixed on the same side of the stamping head and two second fixed plates fixed on the same side of the stamping box, the opposite side of each of the two first fixed plates is rotatably installed with a movable plate, the opposite side of each of the two second fixed plates is rotatably installed with a push plate, and the other end of the movable plate is movably connected with the push plate.

[0007] By adopting the technical scheme, when the stamping head is driven by the hydraulic mechanism to perform the stamping operation, the first fixed plate fixed on both sides of the stamping head moves downward, and drives the movable plate to rotate around the rotation point of the first fixed plate. Since the other end of the movable plate is movably connected with the push plate, the rotating movement of the movable plate will be converted into the horizontal swinging movement of the push plate around the second fixed plate, so that when the stamping head moves downward, the push plate is expanded outward synchronously under the pushing of the movable plate, so that the protection action is synchronized with the stamping stroke, and it is ensured that before the stamping head contacts the workpiece, the baffle has been completely expanded and pushes the limbs of the worker outward, and the possibility that the limbs of the worker enter the dangerous area is completely eliminated.

[0008] Further, the maximum diameter of the rotation of the second fixed plate is smaller than the distance from the push plate to the stamping workbench.

[0009] By adopting the technical scheme, when the push plate rotates around the second fixed plate, the rotating track of the push plate is in the shape of an arc, and the maximum diameter of the rotating track is smaller than the vertical distance between the push plate and the stamping workbench, so that it can be ensured that the push plate does not contact the stamping workbench during the expansion process, mechanical interference is avoided, and the effective protection height of the baffle always covers the hand movement range of the operator.

[0010] Further, the baffle is installed between the two push plates, and the baffle is transparent.

[0011] By adopting the technical scheme, the baffle is transparent and is made of polycarbonate or tempered glass material, the baffle is fixed between the two push plates, and the baffle is expanded synchronously with the push plate to form a closed observation window during the stamping process, the transparent design enables the operator to observe the alignment state of the stamping head and the stamping die plate and the forming process of the workpiece in real time, effectively blocks the flying of metal scraps, and the edge of the baffle is treated by rubber edge covering, and the baffle is connected with the push plate through the buckle type quick release structure, so that the baffle can be quickly replaced after being damaged.

[0012] Further, the uppermost end of the baffle is located below the intersection of the movable plate and the push plate, and the lowermost end of the baffle is aligned with the lowermost side of the push plate.

[0013] By adopting the technical scheme, the uppermost end of the baffle is located below the intersection of the movable plate and the push plate, and the lowermost end of the baffle is aligned with the lowermost side of the push plate.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. By setting up a drive mechanism, when the stamping head is driven by the hydraulic mechanism to perform stamping operations, the push plate unfolds outward under the push of the movable plate, so that the protective action is synchronized with the stamping stroke. This ensures that the baffle has been fully unfolded and pushes the worker's limbs outward before the stamping head contacts the workpiece, completely isolating the possibility of personnel accidentally entering the danger zone and improving overall safety.

[0016] 2. By setting up a baffle, the baffle unfolds synchronously with the push plate during the stamping process to form a closed observation window, allowing the operator to observe the alignment of the stamping head and the stamping template and the workpiece forming process in real time. At the same time, it effectively blocks metal debris from flying, further improving the overall safety.

[0017] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Fig. 1 This is a front view structural diagram of an embodiment of the present utility model;

[0020] Fig. 2 This is a top view of the unpressed side of the stamping head according to an embodiment of the present invention;

[0021] Fig. 3 This is a top view of the pressing head on the lower side of an embodiment of the present invention.

[0022] Reference numerals: 1. Stamping box; 2. Stamping chamber; 3. Stamping head; 4. Drive mechanism; 41. First fixed plate; 42. Second fixed plate; 43. Movable plate; 44. Push plate; 5. Baffle; 6. Stamping worktable; 7. Stamping template. Detailed Implementation

[0023] In order to make the technical scheme of the utility model more clear, the following will be combined with the drawings of the specific embodiments of the utility model to make a clear and complete description of the technical scheme of the embodiments of the utility model. The same reference signs in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] With reference to Figs. 1-3 The utility model discloses a hardware stamping die with protection function, including the stamping box 1, the middle part of stamping box 1 is equipped with stamping chamber 2, the inside of stamping chamber 2 is equipped with the stamping head 3 through the hydraulic mechanism, the stamping head 3 is equipped with the driving mechanism 4 on both sides of stamping chamber 2 and the stamping box 1, the driving mechanism 4 is equipped with the baffle 5, the downside of stamping head 3 is equipped with the stamping workbench 6, the upper surface of stamping workbench 6 is equipped with the stamping template 7.

[0025] With reference to Figs. 1-3 The driving mechanism 4 includes two first fixed plates 41 fixed on the same side of the stamping head 3 and two second fixed plates 42 fixed on the same side of the stamping box 1, the opposite side of the two first fixed plates 41 is rotatably installed with the movable plate 43, the opposite side of the two second fixed plates 42 is rotatably installed with the push plate 44, the other end of the movable plate 43 is movably connected with the push plate 44, when the stamping head 3 is driven by the hydraulic mechanism to carry out the stamping operation, the first fixed plate 41 fixed on both sides of the stamping head 3 goes down, drives the movable plate 43 to rotate around the rotation point of the first fixed plate 41, since the other end of the movable plate 43 is movably connected with the push plate 44, the movable plate 43 will push the push plate 44 to rotate around the rotation point of the second fixed plate 42 during the rotation, so that when the stamping head 3 goes down, the push plate 44 is synchronously unfolded to the outside under the pushing of the movable plate 43, so that the protection action is synchronized with the stamping stroke, ensures that before the stamping head 3 contacts the workpiece, the baffle 5 has been completely unfolded and pushes the limbs of the staff outward, completely isolates the possibility of personnel limbs from entering the dangerous area.

[0026] With reference to Figs. 1-3The baffle 5 is installed between the two push plates 44. The baffle 5 is transparent and made of polycarbonate or tempered glass. The baffle 5 is fixed between the two push plates 44 and unfolds synchronously with the push plates 44 during the stamping process to form a closed observation window. The transparent design allows the operator to observe the alignment of the stamping head 3 and the stamping template 7 and the workpiece forming process in real time, while effectively blocking metal debris from flying. The edges of the baffle 5 are treated with rubber edging and are connected to the push plates 44 by a snap-on quick-release structure. The snap-on quick-release structure is existing technology and will not be described in detail here. It facilitates quick replacement after damage.

[0027] Reference Figs. 1-3 The maximum diameter of the push plate 44 rotating around the second fixed plate 42 is less than the distance between the push plate 44 and the stamping worktable 6. When the push plate 44 rotates around the second fixed plate 42, the rotation trajectory of the push plate 44 is arc-shaped. The maximum diameter of this rotation trajectory is less than the vertical distance between the push plate 44 and the stamping worktable 6. This ensures that the push plate 44 avoids contact with the stamping worktable 6 during the unfolding process, avoids mechanical interference, and ensures that the effective protective height of the baffle 5 always covers the range of motion of the operator's hands. The uppermost end of the baffle 5 is located below the junction of the movable plate 43 and the push plate 44, and the lowermost end of the baffle 5 is aligned with the lowermost end of the push plate 44. The uppermost end of the baffle 5 is located below the connection point between the movable plate 43 and the push plate 44, which can prevent the baffle 5 from rubbing against the movable plate 43 during the unfolding or retraction process. The design that the lowermost end of the baffle 5 is flush with the bottom edge of the push plate 44 allows the baffle 5 to form the largest protective blocking area when fully unfolded.

[0028] The specific implementation method is as follows: During use, after the worker places the workpiece into the stamping template 7 during the stamping process, the hydraulic mechanism drives the stamping head 3 to press down. During the pressing process of the stamping head 3, the first fixed plate 41 descends synchronously with the stamping head 3. Then, the movable plate 43 is movably connected with the push plate 44. During the pressing process, the movable plate 43 will rotate around the rotation point of the first fixed plate 41 as the center, thereby pushing the push plate 44 outward. At this time, the push plate 44 can rotate around the rotation point of the second fixed plate 42 as the center. Then, the baffle 5 can push the worker's limbs out of the stamping area and form a transparent barrier area, so that the worker's limbs can no longer stay in the stamping area, avoiding injury during the stamping process. At the same time, the transparent barrier area formed by the baffle 5 can also prevent the workpiece or waste from splashing during the stamping process, greatly improving the overall safety.

[0029] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A stamping die for hardware parts with protective function, comprising a stamping box (1), characterized in that, The stamping box (1) has a stamping chamber (2) in the middle. The stamping chamber (2) is equipped with a stamping head (3) through a hydraulic mechanism. The stamping box (1) is equipped with a driving mechanism (4) on both sides of the stamping chamber (2) and on the stamping head (3). The driving mechanism (4) is equipped with a baffle (5). The stamping head (3) is equipped with a stamping worktable (6) on its lower side. The stamping worktable (6) is equipped with a stamping template (7) on its upper surface.

2. The metal stamping die with protective function according to claim 1, characterized in that: The drive mechanism (4) includes two first fixing plates (41) fixed on the same side of the stamping head (3) and two second fixing plates (42) fixed on the same side of the stamping box (1). A movable plate (43) is rotatably installed on the opposite side of the two first fixing plates (41), and a push plate (44) is rotatably installed on the opposite side of the two second fixing plates (42). The other end of the movable plate (43) is movably connected to the push plate (44).

3. A metal stamping die with protective function according to claim 2, characterized in that: The maximum diameter of the push plate (44) rotating with respect to the second fixed plate (42) is less than the distance between the push plate (44) and the stamping worktable (6).

4. A metal stamping die with protective function according to claim 3, characterized in that: The baffle (5) is installed between the two push plates (44) and the baffle (5) is transparent.

5. A stamping die for hardware parts with protective function according to claim 2, characterized in that: The uppermost end of the baffle (5) is located below the junction of the movable plate (43) and the push plate (44), and the lowermost end of the baffle (5) is aligned with the lowermost side of the push plate (44).