An automatic counterboring machine
The design of the automatic countersinking machine has enabled automated countersinking of door and window hinge rods, solving the problems of low efficiency and difficulty in controlling precision in existing technologies, and improving processing efficiency and precision.
Patent Information
- Application Number
- CN202521810387.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-25
AI Technical Summary
In the existing technology, the countersunk hole processing efficiency of door and window hinge linkages is low and the accuracy is difficult to control, mainly due to the large error caused by manual single-machine step-by-step operation and multiple clamping and positioning.
Design an automatic countersinking machine, including a material storage mechanism, a feeding mechanism, a transfer mechanism, a feeding mechanism, an inclined hole drilling mechanism, and a horizontal hole drilling mechanism, to realize the automated countersinking process of door and window hinge linkages, and improve accuracy and efficiency through step-by-step processing.
The automated countersinking process for door and window hinge linkages has been achieved, improving processing efficiency and precision, reducing manual intervention, and ensuring consistency in countersinking depth, angle, and spacing.
Smart Images

Figure CN224673837U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of connecting rod processing, specifically an automatic countersinking machine. Background Technology
[0002] In the field of door and window hardware manufacturing, hinge rods are a key component with high usage and precision requirements. To reliably rivet to the window or sash frame, hinge rods typically require countersunk holes machined into a single part. This allows for concealed installation of screws or rivets during assembly, ensuring a smooth appearance and avoiding interference. Currently, small and medium-sized door and window hardware enterprises in China still primarily rely on manual, single-machine, step-by-step processing for countersunk hole machining of these hinge rods.
[0003] Currently, when processing door and window hinge links, the process involves first machining oblique countersunk holes on a conventional drilling machine or bench drill using an oblique hole fixture, and then transferring the workpiece to another machine or changing the drill bit angle to machine flat countersunk holes. Hinges and links are small in size and have many holes, so manual visual positioning or simple positioning pins can lead to large errors. It is difficult to control the consistency of countersunk hole depth, angle, and hole spacing. Because the workpiece needs to be clamped and positioned multiple times, the processing efficiency is relatively low. Utility Model Content
[0004] The purpose of this invention is to provide an automatic countersinking machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic countersinking machine, comprising a worktable, and further comprising a storage mechanism, a loading mechanism, a transfer mechanism, a feeding mechanism, an inclined hole drilling mechanism, a flat hole drilling mechanism, and a finished product unloading mechanism disposed on the worktable, wherein: the storage mechanism has at least two sets of storage positions for storing the workpieces to be processed; the loading mechanism is used to grip and load the workpieces to be processed from the storage mechanism; the transfer mechanism has three sets of transfer positions for receiving the workpieces to be processed conveyed by the loading mechanism; the feeding mechanism has two sets of clamping feeding positions, the two sets of clamping feeding positions being used to convey the workpieces to be processed from the transfer mechanism to the inclined hole drilling mechanism and the flat hole drilling mechanism respectively, so that the workpieces to be processed are successively machined with inclined holes and flat holes; the unloading mechanism is used to remove the processed workpieces from the transfer mechanism and send them off the worktable.
[0006] The automatic countersinking machine as described above includes: a material storage mechanism comprising: a material platform slidably mounted on the worktable, with multiple sets of material storage positions arranged on the material platform; a first cylinder mounted on the worktable for driving the material platform to move, thereby achieving position switching of the multiple sets of material storage positions; and an upper lifting assembly comprising multiple push rods that pass through the material platform and can slide relative to the material platform, the push rods being driven by a lifting drive component mounted at the bottom of the worktable to maintain the position of the next workpiece to be processed after one workpiece is loaded, with the next workpiece to be processed rising to the position of the previous workpiece.
[0007] As described above, the automatic countersinking machine includes: a mounting plate fixed to the bottom of the workbench and a first threaded connector slidably mounted on the mounting plate, wherein a lifting frame for connecting a top rod is fixed on the first threaded connector; and a first threaded rod rotatably mounted on the mounting plate and driven to rotate by a first motor mounted on the mounting plate, wherein the first threaded rod passes through the first threaded connector and is threadedly connected to the first threaded connector.
[0008] As described above, the automatic countersinking machine has multiple rows of material feeding positions on the material platform, at least one row of material feeding positions forming the storage position. The material feeding position includes: multiple first fixing rods and second fixing rods fixed on the material platform, with a placement gap between the first fixing rods and the second fixing rods for placing the workpiece to be processed; and a positioning rod fixed on the material platform, the positioning rod passing through a through hole in the workpiece to be processed.
[0009] As described above, the automatic countersinking machine has the same structure for both the feeding mechanism and the finished product unloading mechanism, including: a support plate, which is fixed to the worktable by at least two first uprights; a connecting plate, on which a second mounting plate is vertically fixed, and multiple negative pressure suction nozzles are mounted; and a first two-dimensional moving drive unit, which is mounted on the support plate and is used to drive the connecting plate to move in the horizontal and vertical directions.
[0010] The automatic countersinking machine as described above: the transfer mechanism includes: a transfer table slidably mounted on the worktable and driven to move by a fourth cylinder mounted on the worktable, the transfer table being provided with three sets of receiving units, wherein: the receiving unit includes: a placement table, the placement table being fixed to the transfer table by a second upright, the placement table having a placement position for placing the workpiece to be processed formed by a plurality of symmetrically arranged limiting blocks; a positioning protrusion, mounted on the placement table, the positioning protrusion penetrating the through hole on the workpiece to be processed when the workpiece to be processed is placed in the placement position.
[0011] The automatic countersinking machine as described above includes: a first mounting frame fixed on the worktable; a sliding plate on which two sets of clamping units are symmetrically mounted; and a second two-dimensional moving drive unit disposed on the first mounting frame, used to drive the sliding plate to move in the horizontal and vertical directions, so as to clamp the workpiece to be processed from the transfer mechanism to the inclined hole drilling mechanism and the flat hole drilling mechanism or from the inclined hole drilling mechanism and the flat hole drilling mechanism to the transfer mechanism through the clamping units.
[0012] The automatic countersinking machine as described above: the clamping unit includes: a rotary cylinder mounted on the sliding plate, the output shaft of the rotary cylinder passing through the sliding plate and fixed with a pneumatic gripper.
[0013] The automatic countersinking machine as described above includes: a second mounting frame installed on the worktable; a sliding receiving frame slidably mounted on the second mounting frame and driven by a fifth cylinder to move vertically, wherein a drilling unit is mounted on the sliding receiving frame; a receiving platform fixed on the second mounting frame and corresponding to the drilling unit, wherein a positioning element is mounted on the receiving platform; and an air blowing element installed on the second mounting frame, wherein the air outlet of the air blowing element faces the receiving platform.
[0014] As described above, the automatic countersinking machine has an extension frame fixed on the sliding support frame, a clamping member slidably mounted on the extension frame, and an elastic member installed between the end of the clamping member away from the support platform and the extension frame.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: Through the orderly operation of the loading mechanism, transfer mechanism, feeding mechanism, inclined hole drilling mechanism, flat hole drilling mechanism, and finished product unloading mechanism, automated countersinking processing of door and window hinge links is achieved, improving processing efficiency. Simultaneously, the step-by-step processing of the door and window hinge links by the inclined hole drilling mechanism and flat hole drilling mechanism effectively improves processing accuracy. When all the door and window hinge links in one set of storage positions are retrieved, the first cylinder drives the material platform to move, causing another set of storage positions to move to the current position. At this time, the loading mechanism can continue to grab door and window hinge links from the new storage position for loading, without manual intervention, achieving automated switching of storage positions and further improving processing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of an automatic countersinking machine; Figure 2 This is a schematic diagram of the material storage mechanism in an automatic countersinking machine; Figure 3 This is a schematic diagram of the material storage mechanism in an automatic countersinking machine from another angle. Figure 4 This is a schematic diagram of the feeding mechanism in an automatic countersinking machine; Figure 5 This is a schematic diagram of the transfer mechanism in an automatic countersinking machine; Figure 6 This is a schematic diagram of the feeding mechanism in an automatic countersinking machine; Figure 7 This is a schematic diagram of the feeding mechanism in an automatic countersinking machine from another angle. Figure 8 This is a schematic diagram of the inclined hole drilling mechanism in an automatic countersinking machine.
[0017] In the diagram: 1-Workbench; 2-Material storage mechanism; 201-Material platform; 202-First sliding guide; 203-First cylinder; 204-Material unloading position; 2041-First fixing rod; 2042-Second fixing rod; 205-Positioning rod; 206-Top rod; 207-Mounting plate; 208-Lifting frame; 209-First threaded connector; 210-First threaded rod; 211-First motor; 3-Feeding mechanism; 301- Support plate, 302-first upright, 303-second cylinder, 304-second sliding guide, 305-first mounting plate, 306-connecting plate, 307-third cylinder, 308-third sliding guide, 309-second mounting plate, 310-negative pressure suction nozzle; 4-transfer mechanism, 401-transfer table, 402-fourth sliding guide, 403-fourth cylinder, 404-second upright, 405-placement table, 406 -Limiting block, 407-Positioning protrusion; 5-Feeding mechanism, 501-First mounting bracket, 502-Fifth sliding guide, 503-Sliding receiving plate, 504-Fixed upright plate, 505-Sixth sliding guide, 506-Second motor, 507-Second threaded rod, 508-Sliding plate, 509-Second threaded connector, 510-Pneumatic gripper, 511-Rack plate, 512-Third motor, 513-Gear, 51 4-Rotary cylinder; 6-Finished product unloading mechanism; 7-Angled hole drilling mechanism; 701-Second mounting bracket; 702-Fifth cylinder; 703-Sliding receiving bracket; 704-Seventh sliding guide component; 705-Limiting component; 706-Transmission component; 707-Fourth motor; 708-Extension bracket; 709-Elastic component; 710-Clamping component; 711-Air blowing component; 712-Receiving platform; 713-Positioning component; 8-Flat hole drilling mechanism. Detailed Implementation
[0018] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.
[0019] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.
[0020] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented even without certain specific details. In some instances, methods, means, and elements well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.
[0021] The present invention aims to provide an automatic countersinking machine for processing workpieces (whose shape and structure are similar to those of door and window hinge rods). In this embodiment, the workpiece is a door and window hinge rod. When loading, processing and unloading the door and window hinge rod, two are processed simultaneously.
[0022] Please see Figure 1 In this embodiment of the utility model, an automatic countersinking machine includes a workbench 1, and also includes a material storage mechanism 2, a feeding mechanism 3, a transfer mechanism 4, a feeding mechanism 5, an inclined hole drilling mechanism 7, a flat hole drilling mechanism 8, and a finished product unloading mechanism 6 disposed on the workbench 1.
[0023] The material storage mechanism 2 is equipped with two sets of material storage positions for placing door and window hinge links. The purpose of setting up two material storage positions is to ensure that after the door and window hinge links in one material storage position are removed, the other material storage position switches positions to supply materials. The staff replenishes materials to the material storage position where the door and window hinge links have been removed, ensuring the continuity of the processing process.
[0024] The feeding mechanism 3 is located on the side of the storage mechanism 2 and is used to grab two door and window hinge links from the storage mechanism 2 and send them to the transfer mechanism 4 to realize the automatic feeding of door and window hinge links.
[0025] The transfer mechanism 4 has three sets of transfer stations for receiving the door and window hinge links conveyed by the loading mechanism 3. When the moving mechanism 4 moves, only the distance between two sets of transfer stations moves. For ease of explanation, the three sets of transfer stations are defined as station A, station B, and station C. During loading, station A is located below the loading mechanism 3, while stations B and C are directly opposite the inclined hole drilling mechanism 7 and the horizontal hole drilling mechanism 8, respectively. When loading is completed at station A, and the inclined hole drilling mechanism 7 and the horizontal hole drilling mechanism 8 have finished processing the door and window hinge links on them, the two sets of clamping feeding positions on the feeding mechanism 5 clamp and deliver the door and window hinge links from the inclined hole drilling mechanism 7 and the horizontal hole drilling mechanism 8 to stations B and C. Station C is then moved by the transfer mechanism 4, which causes stations A and B to correspond to the inclined hole drilling mechanism 7 and the flat hole drilling mechanism 8. Station C moves to the finished product unloading mechanism 6. The feeding mechanism 5 clamps the unprocessed door and window hinge rods on station A to the inclined hole drilling mechanism 7 for inclined hole processing. At the same time, the feeding mechanism 5 clamps the door and window hinge rods with inclined holes already processed on station B to the flat hole drilling mechanism 8 for flat hole processing. The finished product unloading mechanism 6 removes the processed door and window hinge rods on station C and performs drilling depth detection. When the depth detection is qualified, it is sent out of the workbench 1. When the depth detection is unqualified, an alarm is triggered, and manual intervention is required to remove the unqualified door and window hinge rods.
[0026] In summary, this embodiment achieves automated countersinking of door and window hinge rods by orderly executing the feeding mechanism 3, the transfer mechanism 4, the feeding mechanism 5, the inclined hole drilling mechanism 7, the flat hole drilling mechanism 8, and the finished product unloading mechanism 6, thereby improving processing efficiency. At the same time, the step-by-step processing of door and window hinge rods by the inclined hole drilling mechanism 7 and the flat hole drilling mechanism 8 effectively improves processing accuracy.
[0027] Further, please refer to Figures 1-3 The material storage mechanism 2 includes: a material platform 201 slidably mounted on the workbench 1, two sets of material storage positions being arranged on the material platform 201, the material platform 201 being slidably connected to the workbench 1 through two sets of first sliding guide members 202; a first cylinder 203 mounted on the workbench 1 for driving the material platform 201 to move, thereby realizing the position switching of the two sets of material storage positions; and an upper lifting assembly including multiple top rods 206 that pass through the material platform 201 and can slide relative to the material platform 201, the top rods 206 being driven to move by a lifting drive member mounted at the bottom of the workbench 1, so as to maintain the position of the next door and window hinge link rising to the position of the previous door and window hinge link after one door and window hinge link is loaded.
[0028] In this embodiment, both sets of storage positions include two rows of feeding positions 204. The door and window hinge links are placed at the feeding positions 204. The feeding mechanism 3 simultaneously sends the two door and window hinge links located at the top of the two rows of feeding positions 204 to the transfer mechanism 4. Subsequently, the lifting drive drives multiple top rods 206 to move up by the thickness of one door and window hinge link, so that the next door and window hinge link rises to the position of the previous door and window hinge link, making it convenient for the feeding mechanism 3 to grab it. This realizes the continuous feeding of door and window hinge links and effectively improves the processing efficiency.
[0029] After all the door and window hinge links in one set of storage positions have been removed, the first cylinder 203 drives the material platform 201 to move, so that another set of storage positions moves to the current position. At this time, the feeding mechanism 3 can continue to grab door and window hinge links from the new storage positions for feeding without manual intervention, realizing automated switching of storage positions and further improving processing efficiency.
[0030] It should be noted that before the material platform 201 moves, the lifting drive needs to drive the top rod 206 downward so that the top rod 206 is removed from the position of penetrating the material platform 201. After the next set of storage positions moves to the current position, the lifting drive will drive the top rod 206 upward to penetrate the material platform 201 at the current storage position.
[0031] In one exemplary embodiment, the lifting drive includes: a mounting plate 207 fixed to the bottom of the workbench 1 and a first threaded connector 209 slidably mounted on the mounting plate 207, wherein a lifting frame 208 for connecting a top rod 206 is fixed on the first threaded connector 209; and a first threaded rod 210 rotatably mounted on the mounting plate 207 and driven to rotate by a first motor 211 mounted on the mounting plate 207, wherein the first threaded rod 210 passes through the first threaded connector 209 and is threadedly connected to the first threaded connector 209.
[0032] The first motor 211 drives the first threaded rod 210 to rotate, thereby driving the first threaded connector 209 to move vertically, so as to drive the top rod 206 to move through the lifting frame 208.
[0033] For example, in one embodiment, the feeding position 204 includes: multiple first fixing rods 2041 and second fixing rods 2042 fixed on the material platform 201, with a placement gap formed between the first fixing rods 2041 and the second fixing rods 2042 for placing the door and window hinge connecting rods; the ends of the first fixing rods 2041 and the second fixing rods 2042 away from the material platform 201 are formed with tapered portions to facilitate the placement of the door and window hinge connecting rods into the placement gap; and a positioning rod 205 fixed on the material platform 201, which passes through a through hole on the door and window hinge connecting rod to restrict the door and window hinge connecting rod, ensuring that the door and window hinge connecting rods are all in the same position when they are grabbed by the feeding mechanism 3, preventing misalignment from affecting subsequent feeding.
[0034] Please see Figure 1 and Figure 4 The feeding mechanism 3 and the finished product unloading mechanism 6 have the same structure, both including: a support plate 301, which is fixed to the workbench 1 by at least two first uprights 302; a connecting plate 306, on which a second mounting plate 309 is vertically fixed, and on which a plurality of negative pressure suction nozzles 310 are mounted; and a first two-dimensional moving drive unit, which is mounted on the support plate 301 and is used to drive the connecting plate 306 to move in the horizontal and vertical directions.
[0035] For example, the first two-dimensional motion drive unit includes a first mounting plate 305 slidably mounted on the support plate 301 via a second sliding guide 304. The first mounting plate 305 is driven to move by a second cylinder 303 mounted on the support plate 301, and the movement state of the first mounting plate 305 is horizontal. The connecting plate 306 slides vertically on the first mounting plate 305 via a third sliding guide 308 and is driven to move by a third cylinder 307 mounted on the first mounting plate 305.
[0036] In this embodiment, the second cylinder 303 drives the first mounting plate 305 and the entire assembly mounted on the first mounting plate 305 to move above the storage position. Then, the third cylinder 307 drives the connecting plate 306 to move downward so that the negative pressure suction nozzle 310 abuts against and attracts the door and window hinge link. Then, the third cylinder 307 drives the connecting plate 306 and the negative pressure suction nozzle 310 to move upward. The second cylinder 303 drives the negative pressure suction nozzle 310 and the door and window hinge link to move above station A. The third cylinder 307 drives the connecting plate 306 and the negative pressure suction nozzle 310 to move downward again to send the door and window hinge link to station A, thereby realizing the loading action. During this process, the negative pressure suction nozzle 310 tightly adheres to the door and window hinge link by generating negative pressure, ensuring that the door and window hinge link will not fall off during the movement.
[0037] It should be noted that the multiple negative pressure suction nozzles 310 are arranged in two rows, which are used to simultaneously suction and feed the two door and window hinge links.
[0038] Please see Figure 1 and Figure 5 The transfer mechanism 4 includes: a transfer platform 401 slidably mounted on the workbench 1 and driven to move by a fourth cylinder 403 mounted on the workbench 1; the transfer platform 401 is slidably connected to the workstation 1 via a fourth sliding guide 402; the transfer platform 401 is provided with three sets of receiving units, which correspond to workstations A, B, and C respectively; wherein: the receiving unit includes: a placement platform 405, which is fixed to the transfer platform 401 by a second upright 404; a placement position for placing the door and window hinge link is formed on the placement platform 405 by a plurality of symmetrically arranged limiting blocks 406; and a positioning protrusion 407, which is mounted on the placement platform 405; when the door and window hinge link is placed in the placement position, the positioning protrusion 407 penetrates the through hole on the door and window hinge link.
[0039] It should be noted that two placement positions are formed on a placement platform 405, and the door and window hinge connecting rods conveyed by the feeding mechanism 3 are positioned by the positioning protrusion 407 and multiple limiting blocks 406.
[0040] Please see Figure 1 , Figure 6 and Figure 7 The feeding mechanism 5 includes: a first mounting frame 501 fixed on the workbench 1; a sliding plate 508 on which two sets of clamping units are symmetrically mounted; and a second two-dimensional moving drive unit disposed on the first mounting frame 501, used to drive the sliding plate 508 to move in the horizontal and vertical directions, so as to clamp the workpiece to be processed from the transfer mechanism 4 to the inclined hole drilling mechanism 7 and the flat hole drilling mechanism 8 or from the inclined hole drilling mechanism 7 and the flat hole drilling mechanism 8 to the transfer mechanism 4 through the clamping units.
[0041] The clamping unit includes a rotary cylinder 514 mounted on the sliding plate 508. The output shaft of the rotary cylinder 514 passes through the sliding plate 508 and is fixed with a pneumatic gripper 510.
[0042] Preferably, the clamping unit includes two rotary cylinders 514 and two pneumatic grippers 510. The pneumatic grippers 510 clamp the door and window hinge link. The rotary cylinders 514 can drive the pneumatic grippers 510 to rotate. When double-sided processing of the door and window hinge link is required, the door and window hinge link can be flipped through the driving action of the rotary cylinders 514. Of course, when only single-sided processing is required, the rotary cylinders 514 remain in a self-locking state.
[0043] In one exemplary embodiment, the second two-dimensional motion drive unit includes a sliding support plate 503 slidably mounted on the first mounting frame 501 via a fifth sliding guide 502 and a fixed upright plate 504 fixed on the sliding support plate 503. A vertical drive member for driving the sliding plate 508 to move vertically is mounted on the fixed upright plate 504. The unit also includes a rack plate 511 fixed on the first mounting frame 501 and a gear 513 rotatably mounted on the sliding support plate 503 and driven to rotate by a third motor 512. The gear 513 meshes with the rack plate 511.
[0044] In this embodiment, the gear 513 is driven to rotate by the third motor 512. When the gear 513 rotates, it works in conjunction with the rack plate 511 to move the sliding support plate 503 and the entire assembly mounted on it toward or away from the inclined hole drilling mechanism 7 and the flat hole drilling mechanism 8, so as to realize the clamping unit's clamping drive (horizontal direction) on the door and window hinge linkage.
[0045] The vertical drive component includes a second threaded rod 507 rotatably mounted on the fixed plate 504 and a second threaded connector 509 fixed on the sliding plate 508 and threadedly connected to the second threaded rod 507. The second threaded rod 507 is driven to rotate by a second motor 506 mounted on the fixed plate 504.
[0046] It should be noted that the sliding plate 508 is slidably connected to the fixed plate 504 via the sixth guide sliding member 505.
[0047] The second threaded rod 507 is driven to rotate by the second motor 506. When the second threaded rod 507 rotates, it works in conjunction with the sixth guide sliding member 505 to drive the second threaded connector 509, the sliding plate 508 and the clamping unit to move vertically, so that the clamping unit can clamp and drive the door and window hinge linkage (vertical direction).
[0048] Please see Figure 1 and Figure 8The inclined hole drilling mechanism 7 includes: a second mounting frame 701 mounted on the worktable 1; a sliding receiving frame 703 slidably mounted on the second mounting frame 701 and driven by a fifth cylinder 702 to move vertically, wherein a drilling unit is mounted on the sliding receiving frame 703, and the sliding receiving frame 703 is slidably connected to the second mounting frame 701 via a seventh sliding guide 704; and a receiving platform 712 fixed on the second mounting frame 701 and corresponding to the drilling unit, wherein a positioning member 713 is mounted on the receiving platform 712, wherein the positioning member 713 penetrates the receiving platform 712. 2. It is slidably connected to the receiving platform 712. The positioning member 713 is moved by the telescopic drive member (cylinder or electric telescopic rod) installed on the second mounting bracket 701. So after the door and window hinge link is placed on the receiving platform 712, the positioning member 713 moves up and passes through the through hole on the door and window hinge link to realize the positioning of the door and window hinge link. The clamping unit clamps the door and window hinge link onto the receiving platform 712. The positioning member 713 moves up and passes through the through hole on the door and window hinge link to realize the positioning of the door and window hinge link. This ensures that the door and window hinge link will not shift when drilling the door and window hinge link, and ensures the accuracy of the drilling position.
[0049] For example, in one embodiment, the drilling unit described above includes two drill bits rotatably mounted on the sliding support frame 703. The two drill bits correspond one-to-one with the two support platforms 712. The two drill bits are connected to a fourth motor 707 mounted on the sliding support frame 703 via a transmission component 706. The fourth motor 707 drives the two drill bits to rotate synchronously via the transmission component, thereby realizing synchronous drilling of the two door and window hinge linkages.
[0050] The drill bit described here is a slanted hole drill bit, used to machine slanted holes in door and window hinge links.
[0051] The second mounting bracket 701 is also equipped with a limiting component 705 and a photoelectric sensor to ensure the accuracy of the downward movement distance of the sliding support bracket 703. When the sliding support bracket 703 moves downward, the limiting component 705 can effectively limit its movement range to prevent excessive movement from causing excessive drilling. At the same time, the photoelectric sensor can accurately sense the position of the sliding support bracket 703. When the sliding support bracket 703 moves to the preset position, the photoelectric sensor sends a signal to control the equipment to stop moving, thereby ensuring the accuracy of the downward movement distance of the sliding support bracket 703.
[0052] Preferably, the second mounting bracket 701 is also equipped with an air blowing component 711, the air outlet of the air blowing component 711 facing the receiving platform 712, for blowing the waste generated by drilling away from the receiving platform 712, so as to facilitate the collection of waste.
[0053] Furthermore, an extension frame 708 is fixed on the sliding support frame 703, and a clamping member 710 is slidably installed on the extension frame 708. An elastic member 709 is installed between the end of the clamping member 710 away from the support platform 712 and the extension frame 708. When the clamping member 710 moves downward, it cooperates with the elastic member 709 to press against the door and window hinge link, ensuring the stability of the door and window hinge link during drilling.
[0054] The only difference between the flat hole drilling mechanism 8 and the inclined hole drilling mechanism 7 is the shape of the drill bit. Therefore, the flat hole drilling mechanism 8 will not be described in detail in this embodiment.
[0055] It should be noted that the first sliding guide 202, the second sliding guide 304, the third sliding guide 308, the fourth sliding guide 402, the fifth sliding guide 502, the sixth sliding guide 505 and the seventh sliding guide 704 mentioned above all include a guide rail and a slider that is slidably connected to the guide rail, for the purpose of achieving sliding guidance.
[0056] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0057] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic countersinking machine, comprising a worktable (1), characterized in that, It also includes a storage mechanism (2), a loading mechanism (3), a transfer mechanism (4), a feeding mechanism (5), an inclined hole drilling mechanism (7), a flat hole drilling mechanism (8), and a finished product unloading mechanism (6) set on the workbench (1), wherein: the storage mechanism (2) forms at least two sets of storage positions for storing the workpieces to be processed; the loading mechanism (3) is used to grab and load the workpieces to be processed on the storage mechanism (2); the transfer mechanism (4) forms three sets of transfer positions for receiving the workpieces to be processed conveyed by the loading mechanism (3); the feeding mechanism (5) forms two sets of clamping feeding positions, and the two sets of clamping feeding positions are used to convey the workpieces to be processed on the transfer mechanism (4) to the inclined hole drilling mechanism (7) and the flat hole drilling mechanism (8) respectively, so that the workpieces to be processed are processed with inclined holes and flat holes in sequence; the unloading mechanism (6) is used to remove the processed workpieces from the transfer mechanism (4) and send them out of the workbench (1).
2. The automatic countersinking machine according to claim 1, characterized in that, The material storage mechanism (2) includes: a material platform (201) slidably mounted on the workbench (1), and multiple sets of material storage positions are arranged on the material platform (201); a first cylinder (203) mounted on the workbench (1) for driving the material platform (201) to move so as to realize the position switching of multiple sets of material storage positions; and an upper lifting assembly including multiple top rods (206) that pass through the material platform (201) and can slide relative to the material platform (201). The top rods (206) are driven by a lifting drive installed at the bottom of the workbench (1) so as to keep the next workpiece at the position of the previous workpiece after one workpiece is loaded.
3. An automatic countersinking machine according to claim 2, characterized in that, The lifting drive includes: a mounting plate (207) fixed to the bottom of the workbench (1) and a first threaded connector (209) slidably mounted on the mounting plate (207), wherein a lifting frame (208) for connecting the top rod (206) is fixed on the first threaded connector (209); and a first threaded rod (210) rotatably mounted on the mounting plate (207) and driven to rotate by a first motor (211) mounted on the mounting plate (207), wherein the first threaded rod (210) passes through the first threaded connector (209) and is threadedly connected to the first threaded connector (209).
4. An automatic countersinking machine according to claim 2, characterized in that, The material platform (201) is provided with multiple rows of material placement positions (204), at least one row of material placement positions (204) forms the storage position, the material placement position (204) includes: multiple first fixing rods (2041) and second fixing rods (2042) fixed on the material platform (201), the first fixing rods (2041) and the second fixing rods (2042) form a placement gap for placing the workpiece to be processed; positioning rods (205), fixed on the material platform (201), the positioning rods (205) penetrate through the through hole on the workpiece to be processed.
5. An automatic countersinking machine according to claim 1, characterized in that, The feeding mechanism (3) and the finished product unloading mechanism (6) have the same structure, both including: a support plate (301), which is fixed to the workbench (1) by at least two first uprights (302); a connecting plate (306), on which a second mounting plate (309) is vertically fixed, and on which a plurality of negative pressure suction nozzles (310) are mounted; and a first two-dimensional moving drive unit, which is mounted on the support plate (301) and is used to drive the connecting plate (306) to move in the horizontal and vertical directions.
6. An automatic countersinking machine according to claim 1, characterized in that, The transfer mechanism (4) includes: a transfer table (401) which is slidably mounted on the worktable (1) and driven to move by a fourth cylinder (403) mounted on the worktable (1). The transfer table (401) is provided with three sets of receiving units, wherein: the receiving unit includes: a placement table (405), which is fixed to the transfer table (401) by a second upright (404). The placement table (405) has a placement position for placing the workpiece by a plurality of symmetrically arranged limiting blocks (406); a positioning protrusion (407) which is mounted on the placement table (405). When the workpiece is placed in the placement position, the positioning protrusion (407) penetrates the through hole on the workpiece.
7. An automatic countersinking machine according to claim 1, characterized in that, The feeding mechanism (5) includes: a first mounting frame (501) fixed on the workbench (1); a sliding plate (508) on which two sets of clamping units are symmetrically mounted; and a second two-dimensional moving drive unit, which is set on the first mounting frame (501) and is used to drive the sliding plate (508) to move in the horizontal and vertical directions so as to clamp the workpiece to be processed from the transfer mechanism (4) to the inclined hole drilling mechanism (7) and the flat hole drilling mechanism (8) or from the inclined hole drilling mechanism (7) and the flat hole drilling mechanism (8) to the transfer mechanism (4) through the clamping units.
8. An automatic countersinking machine according to claim 7, characterized in that, The clamping unit includes a rotary cylinder (514) mounted on the sliding plate (508), the output shaft of the rotary cylinder (514) passing through the sliding plate (508) and fixed with a pneumatic gripper (510).
9. An automatic countersinking machine according to claim 1, characterized in that, The inclined hole drilling mechanism (7) includes: a second mounting frame (701) mounted on the workbench (1); a sliding receiving frame (703) slidably mounted on the second mounting frame (701) and driven by a fifth cylinder (702) to move vertically, wherein a drilling unit is mounted on the sliding receiving frame (703); a receiving platform (712) fixed on the second mounting frame (701) and corresponding to the drilling unit, wherein a positioning element (713) is mounted on the receiving platform (712); and an air blowing element (711) mounted on the second mounting frame (701), wherein the air outlet of the air blowing element (711) faces the receiving platform (712).
10. An automatic countersinking machine according to claim 9, characterized in that, An extension frame (708) is also fixed on the sliding support frame (703). A clamping member (710) is slidably installed on the extension frame (708). An elastic member (709) is installed between the end of the clamping member (710) away from the support platform (712) and the extension frame (708).