Valve ball face milling device
By using a clamping structure that combines a magnetic block with a piston cylinder and a bidirectional power redundancy design for a rotary motor, the adaptability and stability issues of traditional valve ball milling devices are solved, enabling rapid multi-directional positioning and high-precision milling, and adapting to complex curved surface machining.
Patent Information
- Application Number
- CN202522067445.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-25
AI Technical Summary
Traditional valve ball milling devices are difficult to adapt quickly to valve balls of different sizes. Uneven force during clamping can lead to micro-displacement, affecting milling accuracy. Furthermore, the lack of a multi-directional synchronous adjustment mechanism results in low processing efficiency.
The clamping structure, which combines magnetic blocks with piston cylinders, and the axial movement of piston cylinders driven by adjusting screws, enables the synchronous radial extension and retraction of the four limiting plates, ensuring a uniform distribution of clamping force. Furthermore, the bidirectional power redundancy design of the rotary motor and drive motor enhances the stability of valve ball rotation. Meanwhile, the three-dimensional adjustment mechanism of the milling assembly enables milling of the spherical surface at any angle.
It achieves multi-directional synchronous positioning for rapid adaptation to valve balls of different sizes, improves clamping accuracy and stability, reduces the risk of surface vibration marks, adapts to the machining requirements of complex curved surfaces, and improves the stability and accuracy of the milling process.
Smart Images

Figure CN224673865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve ball manufacturing technology, specifically to a valve ball milling device. Background Technology
[0002] The valve ball is the core opening and closing component (the ball) of a ball valve. It is rotated 90 degrees by the valve stem to cut off, distribute, or control the flow of fluid. During the manufacturing process, the valve ball usually requires precision machining such as milling to ensure sealing performance. Milling is a key process in valve ball manufacturing, directly affecting the performance and reliability of the valve.
[0003] For example, a valve ball spherical grinding device with application number CN202120015967.2 and authorization announcement date of 20220308 relates to the field of ball valve manufacturing. It includes a reciprocating rotary table mechanism, two sets of left-right symmetrical grinding mechanisms, and a clamping mechanism. The rotary table mechanism includes a drive component, a base, and a turntable, while the grinding mechanism includes a support plate, a grinding component, a rotating shaft, and a second motor. The clamping mechanism locks and drives the valve ball to rotate smoothly, while the grinding component of the grinding mechanism grinds the spherical surface of the valve ball under the drive of the second motor. The drive component drives the turntable to rotate reciprocally, and the turntable drives the grinding mechanism to swing around the central axis of the turntable to grind the valve ball, thereby achieving uniform grinding of the valve ball spherical surface and effectively improving the grinding efficiency of the valve ball spherical surface.
[0004] Traditional milling devices have difficulty quickly adapting to valve balls of different sizes. When changing workpieces, the fixture needs to be adjusted repeatedly, which is inefficient. Furthermore, uneven force during clamping can easily cause micro-displacement of the valve ball, affecting the milling accuracy. In addition, there is a lack of multi-directional synchronous adjustment mechanism. Therefore, it is urgent to design a valve ball milling device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a valve ball milling device to address the aforementioned shortcomings in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A valve ball milling device includes a base plate and a clamping assembly. The clamping assembly is bolted to the outer walls of the top two sides of the base plate. The clamping assembly includes a mounting base. A mounting groove is formed on one outer wall of the top of the mounting base, and a clamping component is provided inside the mounting groove. Grooves are formed on both outer walls of the mounting base, and drive motors are bolted into the grooves. A mounting key shaft is mounted inside the mounting groove via bearings. The output ends of the two drive motors are fixedly connected to the two ends of the mounting key shaft via flat keys. Two lugs are integrally formed on both outer walls of the mounting base. The clamping component includes a rotating block. A keyway is formed on one outer wall of the rotating block. The moving block is mounted on the outside of the mounting key shaft via a keyway. A mounting cylinder is mounted on one side of the outer wall of the rotating block via a bearing, and a guide cylinder is mounted on one end of the mounting cylinder via bolts. An adjusting screw is mounted on one end of the guide cylinder via a bearing. A cross-shaped cavity is opened inside the mounting cylinder, and magnetic blocks are slidably inserted into the four openings of the cross-shaped cavity. A limit plate is mounted on one side of the outer wall of the magnetic block via bolts, and a rubber block is bonded to one side of the outer wall of the limit plate via adhesive. A piston cylinder is slidably inserted inside the guide cylinder, and the piston cylinder is threadedly connected to the adjusting screw. One end of the piston cylinder is slidably inserted into the cross-shaped cavity, and one end of the piston cylinder is in contact with the four magnetic blocks.
[0007] Furthermore, a mounting groove is provided on one side of the outer wall of the rotating block, and a rotary motor is installed inside the mounting groove by bolts. The output end of the rotary motor is fixedly connected to one end of the mounting key shaft by a flat key.
[0008] Furthermore, a milling assembly is bolted to one side of the outer wall of the top of the base plate. The milling assembly includes a mounting frame, and an adjusting motor is bolted to one side of the outer wall of the mounting frame. Two guide rods are bolted to the inside of the mounting frame.
[0009] Furthermore, a transmission screw is mounted inside the mounting bracket via bearings, and one end of the transmission screw is fixedly connected to the output end of the regulating motor via a coupling.
[0010] Furthermore, a sliding seat is slidably mounted on the outside of the mounting bracket, and the sliding seat is slidably connected to the two guide rods, and the sliding seat is threadedly connected to the transmission screw.
[0011] Furthermore, a support rod is bolted to the outer wall of the top side of the sliding seat, and a support frame is slidably inserted into the top of the support rod; a translation cylinder is bolted to the outer wall of the top side of the support frame, a lifting cylinder is provided inside the support rod, and the output end of the lifting cylinder is fixedly connected to the support frame by bolts.
[0012] Furthermore, a sliding frame is slidably inserted into one end of the support frame, and a milling cutter motor is provided on the outer wall of one side of the top of the sliding frame, with a milling cutter provided at the output end of the milling cutter motor.
[0013] In the above technical solution, the valve ball milling device provided by this utility model has the following advantages: This invention achieves synchronous radial extension and retraction of four limiting plates by using the cooperation of the cross cavity inside the mounting cylinder and the magnetic block, combined with the axial movement of the piston cylinder driven by the adjusting screw. The contact surface between the magnetic block and the piston cylinder adopts a magnetic adsorption design to ensure uniform distribution of clamping force, while the rubber block provides flexible protection. This structure can quickly adapt to valve balls of different sizes, and multi-directional synchronous positioning can be completed with a single adjustment. It solves the problems of low adjustment efficiency and uneven force leading to micro-displacement in traditional clamps, significantly improving clamping accuracy and stability.
[0014] This utility model's rotary motor drives the rotating block by installing a key shaft, and combined with the synchronous output of the two drive motors, forms a bidirectional power redundancy. Subsequently, when the load of one motor changes suddenly, the other motor can dynamically compensate for the speed difference, avoiding the valve ball from shifting due to torque fluctuations. This design enhances the stability of the valve ball's rotation during milling, and is especially suitable for high-speed precision machining scenarios, effectively reducing the risk of surface vibration marks.
[0015] This utility model uses a rotary motor to drive a key shaft to achieve circumferential positioning of the valve ball. Combined with the three-dimensional adjustment mechanism of the milling assembly, it can complete the milling of the spherical surface at any angle. This solves the defects of traditional devices, such as single milling path and insufficient machining accuracy of complex curved surfaces. It can adapt to the milling needs of various contours, such as spherical surfaces and inclined surfaces. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a valve ball milling device according to the present invention.
[0018] Figure 2 This is a schematic diagram of the fixture assembly structure provided for an embodiment of the valve ball milling device of this utility model.
[0019] Figure 3 This is a schematic diagram of the mounting base and drive motor structure provided for an embodiment of the valve ball milling device of this utility model.
[0020] Figure 4This is a schematic diagram of the clamping component structure provided in an embodiment of the valve ball milling device of this utility model.
[0021] Figure 5 This is a schematic diagram of the mounting cylinder, limiting plate, and guide cylinder provided in an embodiment of the valve ball milling device of this utility model.
[0022] Figure 6 This is a schematic diagram of the milling component structure provided for an embodiment of the valve ball milling device of this utility model.
[0023] Figure 7 This is a schematic diagram of the mounting bracket, sliding seat, support rod, and support frame provided for an embodiment of the valve ball milling device of this utility model.
[0024] Explanation of reference numerals in the attached figures: 1. Base plate; 2. Fixture assembly; 3. Milling assembly; 4. Mounting base; 5. Mounting slot; 6. Groove; 7. Drive motor; 8. Clamping component; 9. Ear; 10. Mounting key shaft; 11. Rotating block; 12. Keyway; 13. Placement slot; 14. Mounting cylinder; 15. Limiting plate; 16. Rubber block; 17. Guide cylinder; 18. Adjusting screw; 19. Rotary motor; 20. Cross cavity; 21. Magnetic block; 22. Piston cylinder; 23. Mounting bracket; 24. Adjusting motor; 25. Guide rod; 26. Transmission screw; 27. Sliding seat; 28. Support rod; 29. Support frame; 30. Translation cylinder; 31. Sliding frame; 32. Milling cutter motor; 33. Milling cutter; 34. Lifting cylinder. Detailed Implementation
[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] like Figure 1-7As shown in the figure, a valve ball milling device provided in this embodiment of the present invention includes a base plate 1 and a clamping assembly 2. The clamping assembly 2 is bolted to the outer walls of the top two sides of the base plate 1. The clamping assembly 2 includes a mounting base 4. A mounting groove 5 is formed on one side of the outer wall of the top of the mounting base 4, and a clamping member 8 is provided inside the mounting groove 5. Grooves 6 are formed on both sides of the outer wall of the mounting base 4, and drive motors 7 are bolted inside the grooves 6. A mounting key shaft 10 is mounted inside the mounting groove 5 through bearings. The output ends of the two drive motors 7 are fixedly connected to the two ends of the mounting key shaft 10 through flat keys. Two lugs 9 are integrally formed on both sides of the outer wall of the mounting base 4. The clamping member 8 includes a rotating block 11. A keyway 12 is formed on one side of the outer wall of the rotating block 11. The rotating block 11 is connected to the keyway 10 through bearings. The keyway 12 is installed outside the mounting key shaft 10. A mounting cylinder 14 is mounted on one side of the outer wall of the rotating block 11 via a bearing. A guide cylinder 17 is mounted on one end of the mounting cylinder 14 via bolts. An adjusting screw 18 is mounted on one end of the guide cylinder 17 via a bearing. A cross cavity 20 is opened inside the mounting cylinder 14. Magnetic blocks 21 are slidably inserted into the four openings of the cross cavity 20. A limit plate 15 is mounted on one side of the outer wall of the magnetic blocks 21 via bolts. A rubber block 16 is bonded to one side of the outer wall of the limit plate 15 via adhesive. A piston cylinder 22 is slidably inserted inside the guide cylinder 17. The piston cylinder 22 is threadedly connected to the adjusting screw 18. One end of the piston cylinder 22 is slidably inserted into the cross cavity 20. One end of the piston cylinder 22 is in contact with the four magnetic blocks 21.
[0027] Specifically, in this embodiment, a base plate 1 and a clamping assembly 2 are included. The clamping assembly 2 is bolted to the outer walls of the top two sides of the base plate 1. The clamping assembly 2 includes a mounting base 4. A mounting groove 5 is formed on one side of the top outer wall of the mounting base 4, and a clamping member 8 is provided inside the mounting groove 5. Grooves 6 are formed on both sides of the outer wall of the mounting base 4, and a drive motor 7 is bolted inside the groove 6. The drive motor 7 is preferably a Panasonic MINASA6 series servo motor (MSMA042P1C). After the spherical milling is completed, the drive motor 7 is started, and the clamping member 8 is rotated 90° by the mounting key shaft 10. At this time, the mounting cylinder 14 axis... The line is perpendicular to the milling cutter 33. The milling cutter mills the end face of the valve ball. The threaded connection structure between the guide cylinder 17 and the piston cylinder 22 ensures the clamping stability after flipping. The mounting key shaft 10 is installed inside the mounting groove 5 through bearings. The output ends of the two drive motors 7 are fixedly connected to the two ends of the mounting key shaft 10 through flat keys. The outer walls of both sides of the mounting base 4 are integrally formed with two lugs 9. The lugs 9 facilitate the mounting base 4 to be installed on the base plate 1 by bolts. The clamping component 8 includes a rotating block 11. A keyway 12 is opened on one side of the outer wall of the rotating block 11. The rotating block 11 is installed outside the mounting key shaft 10 through the keyway 12. A mounting cylinder 14 is mounted on one side of the outer wall via a bearing, and a guide cylinder 17 is bolted to one end of the mounting cylinder 14. An adjusting screw 18 is mounted on the other end of the guide cylinder 17 via a bearing. A cross-shaped cavity 20 is formed inside the mounting cylinder 14, and magnetic blocks 21 are slidably inserted into the four openings of the cross-shaped cavity 20. The magnetic blocks 21 are preferably neodymium iron boron permanent magnets. The magnetic contact surfaces between the magnetic blocks 21 and the piston cylinder 22 can maintain a uniform distribution of clamping force. A limiting plate 15 is bolted to one side of the outer wall of the magnetic blocks 21, and a rubber block 16 is bonded to one side of the outer wall of the limiting plate 15 with an adhesive. The rubber block 16 provides flexible protection and increases friction. Friction is used to achieve valve ball center positioning and damage-free clamping; a piston cylinder 22 is slidably inserted inside the guide cylinder 17. Rotating the adjusting screw 18 drives the piston cylinder 22 to advance axially along the guide cylinder 17. The front end of the piston cylinder 22 is inserted into the cross cavity 20, pushing the four magnetic blocks 21 to slide radially outward synchronously. The magnetic blocks 21 drive the limiting plate 15 and the rubber block 16 on its surface to press against the inner surface of the valve ball hole; and the piston cylinder 22 is threadedly connected to the adjusting screw 18. One end of the piston cylinder 22 is slidably inserted into the cross cavity 20, and one end of the piston cylinder 22 is in contact with the four magnetic blocks 21.
[0028] This utility model provides a valve ball milling device. Through the cooperation of the cross cavity 20 inside the mounting cylinder 14 and the magnetic block 21, combined with the axial movement of the piston cylinder 22 driven by the adjusting screw 18, the synchronous radial extension and retraction of the four limiting plates 15 are achieved. The contact surface between the magnetic block 21 and the piston cylinder 22 adopts a magnetic adsorption design to ensure the uniform distribution of clamping force. At the same time, the rubber block 16 provides flexible protection. This structure can quickly adapt to valve balls of different sizes, and multi-directional synchronous positioning can be completed with a single adjustment. It solves the problems of low adjustment efficiency and uneven force leading to micro-displacement in traditional clamps, and significantly improves clamping accuracy and stability.
[0029] In one embodiment provided by this utility model, such as Figure 4 As shown, a mounting groove 13 is provided on one side of the outer wall of the rotating block 11, and a rotary motor 19 is installed inside the mounting groove 13 by bolts. The rotary motor 19 is preferably an SGM7G-1EA6C Yaskawa motor. During milling, the rotary motor 19 drives the mounting key shaft 10 through a flat key, which drives the rotating block 11 and the clamped valve ball to rotate, so as to facilitate subsequent milling by the milling cutter 33. The output end of the rotary motor 19 is fixedly connected to one end of the mounting key shaft 10 through a flat key.
[0030] In another embodiment provided by this utility model, such as Figure 6-7As shown, a milling assembly 3 is bolted to the outer wall of one side of the top of the base plate 1. The milling assembly 3 includes a mounting frame 23. An adjusting motor 24 is bolted to the outer wall of one side of the mounting frame 23. Two guide rods 25 are bolted to the inside of the mounting frame 23. A transmission screw 26 is mounted inside the mounting frame 23 via bearings. One end of the transmission screw 26 is fixedly connected to the output end of the adjusting motor 24 via a coupling. A sliding seat 27 is slidably mounted on the outside of the mounting frame 23. The output end of the adjusting motor 24 is connected to the transmission screw 26 via a coupling, driving the transmission screw 26 to rotate. The transmission screw 26 drives the sliding seat 27 to slide on the guide rods 25, causing the milling cutter 33 to move in the X direction. The sliding seat 27 is slidably connected to the two guide rods 25, and the sliding seat 27 is threadedly connected to the transmission screw 26. A support rod 28 is bolted to the outer wall of one side of the top of the sliding seat 27, and a support frame 29 is slidably inserted into the top of the support rod 28. A translation cylinder 30 is bolted to one side of the outer wall. The translation cylinder 30 is preferably a CQ2B16-15DSMC standard cylinder. The piston rod of the translation cylinder 30 actuates, driving the sliding frame 31 to slide along the support frame 29, thereby adjusting the position of the milling cutter 33 in the Y-axis direction. A lifting cylinder 34 is installed inside the support rod 28. The lifting cylinder 34 is preferably a FESTO compact cylinder, model ADVUL-16-10. When the lifting cylinder 34 is activated, its piston rod drives the support frame 29. 9 slides at the top of the support rod 28 to achieve adjustment of the milling cutter 33 in the Z direction. The output end of the lifting cylinder 34 is fixedly connected to the support frame 29 by bolts. A sliding frame 31 is slidably inserted into one end of the support frame 29. A milling cutter motor 32 is provided on the outer wall of the top side of the sliding frame 31. The milling cutter motor 32 is preferably an E3000NSK electric spindle. The output end of the milling cutter motor 32 is provided with a milling cutter 33. When the milling cutter motor 32 is started, the milling cutter motor 32 drives the milling cutter 33 to rotate at high speed for cutting. Example
[0031] A valve ball milling device includes a base plate 1 and a clamping assembly 2. The clamping assembly 2 is bolted to the outer walls of the top two sides of the base plate 1. The clamping assembly 2 includes a mounting base 4. A mounting groove 5 is formed on one outer wall of the top of the mounting base 4, and a clamping member 8 is provided inside the mounting groove 5. Grooves 6 are formed on both outer walls of the mounting base 4, and a drive motor 7 is bolted inside the groove 6. The drive motor 7 is preferably a Panasonic MINASA6 series servo motor (MSMA042P1C). After the ball milling is completed, the drive motor 7 is started, and the clamping member 8 is rotated 90° by the mounting key shaft 10. At this time, the mounting cylinder 14 shaft... The line is perpendicular to the milling cutter 33. The milling cutter mills the end face of the valve ball. The threaded connection structure between the guide cylinder 17 and the piston cylinder 22 ensures the clamping stability after flipping. The mounting key shaft 10 is installed inside the mounting groove 5 through bearings. The output ends of the two drive motors 7 are fixedly connected to the two ends of the mounting key shaft 10 through flat keys. The outer walls of both sides of the mounting base 4 are integrally formed with two lugs 9. The lugs 9 facilitate the mounting base 4 to be installed on the base plate 1 by bolts. The clamping component 8 includes a rotating block 11. A keyway 12 is opened on one side of the outer wall of the rotating block 11. The rotating block 11 is installed outside the mounting key shaft 10 through the keyway 12. A mounting cylinder 14 is mounted on one side of the outer wall via a bearing, and a guide cylinder 17 is bolted to one end of the mounting cylinder 14. An adjusting screw 18 is mounted on the other end of the guide cylinder 17 via a bearing. A cross-shaped cavity 20 is formed inside the mounting cylinder 14, and magnetic blocks 21 are slidably inserted into the four openings of the cross-shaped cavity 20. The magnetic blocks 21 are preferably neodymium iron boron permanent magnets. The magnetic contact surfaces between the magnetic blocks 21 and the piston cylinder 22 can maintain a uniform distribution of clamping force. A limiting plate 15 is bolted to one side of the outer wall of the magnetic blocks 21, and a rubber block 16 is bonded to one side of the outer wall of the limiting plate 15 with an adhesive. The rubber block 16 provides flexible protection and increases friction. Friction is used to achieve valve ball center positioning and damage-free clamping; a piston cylinder 22 is slidably inserted inside the guide cylinder 17. Rotating the adjusting screw 18 drives the piston cylinder 22 to advance axially along the guide cylinder 17. The front end of the piston cylinder 22 is inserted into the cross cavity 20, pushing the four magnetic blocks 21 to slide radially outward synchronously. The magnetic blocks 21 drive the limiting plate 15 and the rubber block 16 on its surface to press against the inner surface of the valve ball hole; and the piston cylinder 22 is threadedly connected to the adjusting screw 18. One end of the piston cylinder 22 is slidably inserted into the cross cavity 20, and one end of the piston cylinder 22 is in contact with the four magnetic blocks 21. Example
[0032] This embodiment further defines the features of Embodiment 1. A mounting groove 13 is provided on one side of the outer wall of the rotating block 11, and a rotary motor 19 is bolted inside the mounting groove 13. The rotary motor 19 is preferably an SGM7G-1EA6C Yaskawa motor. During milling, the rotary motor 19 drives the mounting key shaft 10 via a flat key, causing the rotating block 11 and the clamped valve ball to rotate, facilitating subsequent milling by the milling cutter 33. The output end of the rotary motor 19 is fixedly connected to one end of the mounting key shaft 10 via a flat key. A milling assembly 3 is bolted to one side of the top outer wall of the base plate 1. The milling assembly 3 includes... Mounting bracket 23 has an adjusting motor 24 bolted to one outer wall. Two guide rods 25 are bolted to the inside of mounting bracket 23. A transmission screw 26 is mounted inside mounting bracket 23 via bearings, with one end of the transmission screw 26 fixedly connected to the output end of the adjusting motor 24 via a coupling. A sliding seat 27 is slidably mounted on the outside of mounting bracket 23. The output end of the adjusting motor 24 is connected to the transmission screw 26 via a coupling, driving the transmission screw 26 to rotate. The transmission screw 26 causes the sliding seat 27 to slide on the guide rods 25, causing the milling cutter 33 to move in the X direction. The sliding seat 27... The sliding seat 27 is slidably connected to the two guide rods 25, and threadedly connected to the transmission screw 26. A support rod 28 is bolted to the outer wall of the top side of the sliding seat 27, and a support frame 29 is slidably inserted into the top of the support rod 28. A translation cylinder 30 is bolted to the outer wall of the top side of the support frame 29. The translation cylinder 30 is preferably a CQ2B16-15DSMC standard cylinder. When the piston rod of the translation cylinder 30 moves, it drives the sliding frame 31 to slide along the support frame 29, thereby adjusting the position of the milling cutter 33 in the Y-axis direction. A lifting cylinder 34 is provided inside the support rod 28. The lifting cylinder 34 is preferably FE. The STO compact cylinder, model ADVUL-16-10, features a lifting cylinder 34. When activated, its piston rod drives the support frame 29 to slide at the top of the support rod 28, achieving Z-axis adjustment of the milling cutter 33. The output end of the lifting cylinder 34 is fixedly connected to the support frame 29 via bolts. A sliding frame 31 is slidably inserted into one end of the support frame 29, and a milling cutter motor 32 is mounted on the outer wall of one side of the top of the sliding frame 31. The milling cutter motor 32 is preferably an E3000NSK electric spindle, and a milling cutter 33 is mounted at the output end of the milling cutter motor 32. When the milling cutter motor 32 is activated, it drives the milling cutter 33 to rotate at high speed for cutting.
[0033] Working principle: The valve ball workpiece to be processed is placed at the center of the clamping member 8. Specifically, the valve ball is sleeved on the outside of the mounting cylinder 14. Then, the adjusting screw 18 is rotated, which drives the piston cylinder 22 to move axially inside the guide cylinder 17. One end of the piston cylinder 22 extends into the cross cavity 20 inside the mounting cylinder 14. When the piston cylinder 22 moves axially, its end pushes the magnetic blocks 21 located in the four openings of the cross cavity 20. Under the push of the piston cylinder 22, the four magnetic blocks 21 slide radially outward synchronously within the cross cavity 20. Due to the magnetic adsorption design of the contact surface between the magnetic blocks 21 and the piston cylinder 22, the synchronous movement of the four magnetic blocks 21 and the uniform distribution of the clamping force can be ensured. Furthermore, the radial movement of the magnetic blocks 21 drives the limiting plate 15 and the rubber block 16 to move radially synchronously. The four rubber blocks 16 contact and press the inner surface of the valve ball workpiece hole synchronously and evenly from four directions. In this process, the rubber blocks 16 provide flexible contact, which can effectively... The clamping mechanism not only prevents damage to the workpiece surface but also increases friction to prevent slippage. After the workpiece is clamped, the rotary motor 19 is started. The output of the rotary motor 19 directly drives the mounting key shaft 10 to rotate. Subsequently, the adjusting motor 24 drives the transmission screw 26 to rotate, causing the sliding seat 27 to move horizontally along the guide rod 25. At the same time, the translation cylinder 30 pushes the sliding frame 31 to move laterally, adjusting the lateral position of the milling cutter motor 32 and the milling cutter 33. This process can also be started by operating the lifting cylinder 34, which will slide the support frame 29 on the support rod 28, thereby achieving the vertical positioning of the milling cutter 33 and completing the precise tool setting in three-dimensional space. When the valve ball rotates, the milling cutter 33 cuts the spherical surface according to the preset path. The rotary motor 19 and the drive motor 7 work together to maintain a stable speed. After the spherical surface is machined, the drive motor 7 is started, and the mounting key shaft 10 drives the clamping part 8 to rotate 90° so that the end face of the valve ball faces the milling cutter 33. The milling cutter 33 is then fed again to complete the end face milling.
[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A valve ball milling device, comprising a base plate (1) and a clamping assembly (2), characterized in that, The clamp assembly (2) is bolted to the outer walls of the top two sides of the base plate (1). The clamp assembly (2) includes a mounting base (4). The outer wall of the top side of the mounting base (4) is provided with a mounting groove (5), and a clamping member (8) is provided inside the mounting groove (5). The outer walls of both sides of the mounting base (4) are provided with grooves (6), and drive motors (7) are bolted inside the grooves (6). A mounting key shaft (10) is mounted inside the mounting groove (5) through a bearing. The output ends of the two drive motors (7) are fixedly connected to the two ends of the mounting key shaft (10) through a flat key. The outer walls of both sides of the mounting base (4) are integrally formed with two lugs (9). The clamping member (8) includes a rotating block (11). The outer wall of one side of the rotating block (11) is provided with a keyway (12). The rotating block (11) is mounted on the mounting key shaft (10) through the keyway (12). Outside the rotating block (11), an installation cylinder (14) is installed on one side of the outer wall of the rotating block (11) through a bearing, and a guide cylinder (17) is installed on one end of the installation cylinder (14) through a bolt. An adjusting screw (18) is installed on one end of the guide cylinder (17) through a bearing. A cross cavity (20) is opened inside the installation cylinder (14), and magnetic blocks (21) are slidably inserted into the four openings of the cross cavity (20). A limit plate (15) is installed on one side of the outer wall of the magnetic block (21) through a bolt, and a rubber block (16) is bonded to one side of the outer wall of the limit plate (15) through an adhesive. A piston cylinder (22) is slidably inserted inside the guide cylinder (17), and the piston cylinder (22) is threadedly connected to the adjusting screw (18). One end of the piston cylinder (22) is slidably inserted into the cross cavity (20), and one end of the piston cylinder (22) is in contact with the four magnetic blocks (21).
2. The valve ball milling device according to claim 1, characterized in that, The rotating block (11) has a mounting groove (13) on one side of its outer wall, and a rotary motor (19) is installed inside the mounting groove (13) by bolts. The output end of the rotary motor (19) is fixedly connected to one end of the mounting key shaft (10) by a flat key.
3. The valve ball milling device according to claim 1, characterized in that, A milling assembly (3) is bolted to the outer wall of the top side of the base plate (1). The milling assembly (3) includes a mounting bracket (23). An adjusting motor (24) is bolted to the outer wall of one side of the mounting bracket (23). Two guide rods (25) are bolted to the inside of the mounting bracket (23).
4. The valve ball milling device according to claim 3, characterized in that, The mounting bracket (23) has a transmission screw (26) installed inside by bearings, and one end of the transmission screw (26) is fixedly connected to the output end of the regulating motor (24) by a coupling.
5. A valve ball milling device according to claim 4, characterized in that, The mounting bracket (23) is externally slidably mounted with a sliding seat (27), and the sliding seat (27) is slidably connected to the two guide rods (25). The sliding seat (27) is threadedly connected to the transmission screw (26).
6. The valve ball milling device according to claim 5, characterized in that, The sliding seat (27) has a support rod (28) installed on one side of the top outer wall by bolts, and a support frame (29) is slidably inserted into the top of the support rod (28). A translation cylinder (30) is installed on one side of the top outer wall of the support frame (29) by bolts. A lifting cylinder (34) is provided inside the support rod (28), and the output end of the lifting cylinder (34) is fixedly connected to the support frame (29) by bolts.
7. A valve ball milling device according to claim 6, characterized in that, The support frame (29) is slidably connected to a sliding frame (31) at one end, and a milling cutter motor (32) is provided on the outer wall of the top side of the sliding frame (31), and a milling cutter (33) is provided at the output end of the milling cutter motor (32).
Citation Information
Patent Citations
Valve ball spherical surface grinding device
CN215968175U