A fully automatic prestressed metal bellows production equipment

Abstract

The utility model discloses a full -automatic prestressed metal bellows production facility belongs to bellows production technical field, including chassis subassembly, the top fixed mounting of chassis subassembly has the flat -banding subassembly, the utility model discloses a cutting lifting device is set up, has realized the rotary motor drive cutting knife to the online cutting of bellows, has satisfied the fixed -length demand under different working conditions, and the equipment bottom is equipped with the brake wheel, and it is convenient to move and position flexibly, simultaneously, through the cooperation of support cylinder and support board, so as to adjust the height of workstation, the utility model discloses a separation lighting device is set up, and its transparent frame can form the active physical isolation under the drive of second electric lifting rod, and the working area of flat -banding subassembly and pressure groove subassembly is isolated, to prevent the dangerousness of personnel accidental touch, simultaneously, the auxiliary lighting of the lighting lamp integrated in the frame can provide, still can accurate operation under the environment of insufficient light, improves the practicability of equipment comprehensively.

Description

TECHNICAL FIELD

[0001] The utility model belongs to corrugated pipe production technical field, concretely relates to a kind of full-automatic prestressed metal corrugated pipe production equipment. BACKGROUND

[0002] Prestressed metal corrugated pipe is mainly used in highway, railway and other bridge engineering, as the hole-forming material of prestressed tendon, and its quality is directly related to engineering safety.The existing full-automatic prestressed metal corrugated pipe production equipment is usually focused on flattening, groove forming and other basic processes, but there are many deficiencies in overall function: first, lack of online cutting function, need to rely on additional equipment for fixed-length cutting, affect production efficiency;Second, the equipment is fixed as a whole, inconvenient to move, difficult to adapt to the work requirements of different sites;Third, the working height is not adjustable, and the man-machine engineering is poor;Fourth, flattening, groove and other running parts lack effective safety isolation measures, and there are operation safety hazards;Fifth, lack of auxiliary lighting in insufficient light environment, affecting operation precision and practicability. INVENTION CONTENTS

[0003] To solve the problems raised in the above background art, the utility model provides a kind of full-automatic prestressed metal corrugated pipe production equipment, by integrating cutting lifting device and isolation lighting device, realize online fixed-length cutting, equipment flexible movement and height adjustment function, and enhance the safety protection and illumination of operation area, to significantly improve the work efficiency and practicability of equipment.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of full-automatic prestressed metal corrugated pipe production equipment, including chassis component, the upper side of the chassis component is fixedly installed with flattening component, the upper side of the chassis component and the side of flattening component is fixedly installed with groove component, the side of chassis component is provided with motor assembly, the outside of chassis component and motor assembly is provided with cutting lifting device, the top side of cutting lifting device is provided with isolation lighting device.

[0005] The cutting lifting device includes a workbench, the lower side of the chassis component and the motor assembly is fixedly installed with workbench, the upper side of the workbench and the side of the chassis component and the motor assembly is fixedly installed with support, the inner side of the support is provided with lifting frame, the lifting frame and the support are connected by first electric lifting rod, the side of the lifting frame is fixedly installed with rotary motor, the side of rotary motor output end is fixedly installed with cutting knife.

[0006] Preferably, the lower side of the workbench is provided with a plurality of brake wheels, and the workbench and the plurality of brake wheels are connected by two lifting assemblies.

[0007] Preferably, the lifting assembly comprises support plates, two support plates are fixedly installed below the workbench and above the plurality of brake wheels, two support cylinders are fixedly installed above the plurality of brake wheels and outside the two support plates, a first screw is threadedly installed on one side of the support cylinder, and a plurality of threaded holes are formed in one side of the support plate.

[0008] Preferably, the outside of the support plate and the inside of the support cylinder are mutually attached.

[0009] Preferably, the isolation lighting device comprises a mounting plate, the mounting plate is arranged on one side of the support and above the flattening assembly and the pressing groove assembly, a transparent frame is arranged below the mounting plate and above the flattening assembly and the pressing groove assembly, and the mounting plate and the transparent frame are connected through a second electric lifting rod.

[0010] Preferably, a fixed plate is fixedly installed on one side of the support and inside the mounting plate, and the mounting plate and the fixed plate are connected through a second screw.

[0011] Preferably, a plurality of lighting lamps are fixedly installed on the inside of the transparent frame.

[0012] Compared with the prior art, the utility model has the beneficial effects that: 1、The utility model discloses a cutting lifting device is arranged, realizes that the rotary motor drives cutting knife to carry out online cutting to the bellows, satisfies the fixed length demand under different working conditions, the equipment bottom is equipped with the brake wheel, and it is convenient to move and position flexibly, simultaneously, through the cooperation of the support cylinder and the support plate, the height of the workbench is adjusted.

[0013] 2、The utility model discloses an isolation lighting device is arranged, and the transparent frame can form active physical isolation under the drive of the second electric lifting rod, and the working area of flattening assembly and pressing groove assembly is isolated, to prevent dangerousness from happening when personnel are mistaken, simultaneously, the lighting lamp integrated in the frame can provide auxiliary lighting, ensures that still can accurate operation under the environment of insufficient light, improves the practicability of equipment comprehensively. ACCURACY OF DRAWINGS

[0014] Figure 1 It is the perspective view of the utility model; Figure 2 It is the perspective cutaway view of the utility model; Figure 3 It is the perspective cutaway view of the cutting lifting device of the utility model; Figure 4 It is the perspective cutaway view of the isolation lighting device of the utility model.

[0015] In the figure: 1, chassis assembly; 2, pressure groove assembly; 3, cutting lifting device; 31, workbench; 32, lifting assembly; 321, first screw; 322, support cylinder; 323, threaded hole; 324, support plate; 33, rotary motor; 34, lifting frame; 35, support; 36, first electric lifting rod; 37, cutting knife; 38, brake wheel; 4, isolation lighting device; 41, mounting plate; 42, lighting lamp; 43, transparent frame; 44, second screw; 45, fixed plate; 46, second electric lifting rod; 5, motor assembly; 6, flattening assembly. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0017] Embodiment 1 Please refer to Figures 1-4 The utility model provides the following technical scheme: a full-automatic prestressed metal bellows production equipment, including chassis assembly 1, the upper side of chassis assembly 1 is fixedly installed with flattening assembly 6, the upper side of chassis assembly 1 and the side of flattening assembly 6 are fixedly installed with pressure groove assembly 2, one side of chassis assembly 1 is provided with motor assembly 5, the outside of chassis assembly 1 and motor assembly 5 is provided with cutting lifting device 3, and one side of the top of cutting lifting device 3 is provided with isolation lighting device 4.

[0018] Cutting lifting device 3 includes workbench 31, and workbench 31 is fixedly installed below chassis assembly 1 and motor assembly 5, the upper side of workbench 31 and the side of chassis assembly 1 and motor assembly 5 are fixedly installed with support 35, the inner side of support 35 is provided with lifting frame 34, lifting frame 34 and support 35 are connected through first electric lifting rod 36, one side of lifting frame 34 is fixedly installed with rotary motor 33, and the output end of rotary motor 33 is fixedly installed with cutting knife 37.

[0019] Specifically, the lower side of workbench 31 is provided with a plurality of brake wheels 38, and workbench 31 and the plurality of brake wheels 38 are connected through two lifting assemblies 32.

[0020] Through the above technical scheme, the brake wheel 38 arranged at the bottom makes the movement and positioning operation of the equipment very labor-saving, and the labor load of personnel is reduced.

[0021] Specifically, the lifting assembly 32 comprises a support plate 324, two support plates 324 are fixedly installed below the workbench 31 and above the plurality of brake wheels 38, two support cylinders 322 are fixedly installed above the plurality of brake wheels 38 and outside the two support plates 324, a first screw 321 is threadedly installed on one side of the support cylinder 322, and a plurality of threaded holes 323 are formed on one side of the support plate 324.

[0022] By adopting the above technical scheme, the height of the workbench is adjusted through the cooperation of the support cylinder 322 and the support plate 324, and the needs in different working conditions are met.

[0023] Specifically, the outer side of the support plate 324 and the inner side of the support cylinder 322 are mutually attached.

[0024] By adopting the above technical scheme, the lifting of the support plate 324 by the support cylinder 322 can be guided, so as to prevent the support plate 324 from shaking in the support cylinder 322, thereby facilitating the connection of the first screw 321.

[0025] The method used in the embodiment is as follows: the equipment is pushed, and the brake wheels 38 are used to move the equipment to a working position and fixed. After the power is turned on, the first screw 321 on the support cylinder 322 is twisted, the workbench 31 is adjusted to the required height, and then the first screw 321 is tightened to lock the position.

[0026] The raw material of the pre-stressed metal bellows is sent to the flattening assembly 6, and the equipment automatically completes the forming processing of the bellows under the cooperation of the flattening assembly 6, the groove pressing assembly 2, the chassis assembly 1 and the motor assembly 5.

[0027] When it is necessary to cut off the bellows, the rotary motor 33 is started to drive the cutting knife 37 to rotate, and then the first electric lifting rod 36 is controlled to push the lifting frame 34 to descend, so that the finished product at the outlet of the groove pressing assembly 2 can be cut.

[0028] Embodiment 2: The difference between the embodiment and the embodiment 1 is that the isolation lighting device 4 comprises a mounting plate 41, the mounting plate 41 is arranged on one side of the support 35 and above the flattening assembly 6 and the groove pressing assembly 2, a transparent frame 43 is arranged below the mounting plate 41 and above the flattening assembly 6 and the groove pressing assembly 2, and the mounting plate 41 and the transparent frame 43 are connected through the second electric lifting rod 46.

[0029] By adopting the above technical scheme, the second electric lifting rod 46 and the transparent frame 43 and other structures are cooperated to prevent the surrounding people from accidentally touching the running flattening assembly 6 and the groove pressing assembly 2, thereby reducing the possibility of accidents.

[0030] Specifically, one side of the support 35 and inside the mounting plate 41 is fixedly installed with a fixed plate 45, and the mounting plate 41 and the fixed plate 45 are connected through the second screw 44.

[0031] By adopting the technical scheme, the support 35 and the mounting plate 41 are connected or separated through the cooperation of the fixed plate 45 and the second screw 44, so that the staff can conveniently assemble and disassemble the mounting plate 41 and the like.

[0032] Specifically, the inner side of the transparent frame 43 is fixedly installed with a plurality of illuminating lamps 42.

[0033] By adopting the technical scheme, the illuminating lamps 42 are turned on for auxiliary lighting, so that the working area has sufficient brightness when the ambient light is insufficient, and the visibility of operation is ensured.

[0034] In the embodiment, when the equipment is running, the second electric lifting rod 46 in the isolation lighting device 4 is started to make the transparent frame 43 descend and completely cover the flattening assembly 6 and the groove assembly 2, physical isolation is formed, personnel mis-touching is prevented, and the safety risk is reduced. Meanwhile, when the light is insufficient, the illuminating lamps 42 can be started for auxiliary lighting, and the visibility of operation is ensured. The mounting plate 41 is reliably connected with the fixed plate 45 on the support 35 through the second screw 44.

[0035] The structure and principle of the bottom disc assembly 1 composed of a detection bottom disc, a tension sensor mounting groove, a tension sensor and a connection monitoring head, the groove assembly 2 composed of a groove conveyor, a first groove wheel, a second groove wheel, a linkage gear, a connection mounting groove, a pressure sensor, a detection disc and a power connection head, the motor assembly 5 composed of a motor and a motor mounting table, and the flattening assembly 6 composed of a flattening conveyor and a flattening roller in the utility model have been disclosed in the short-tooth metal bellows production equipment with linkage power forming device disclosed in the publication number CN216779893U, and the working principle is that a metal strip is flattened by the flattening roller in the flattening conveyor, and then is transmitted to the inside of the groove conveyor, the surface grooving of the metal strip is performed by the first groove wheel and the second groove wheel, the pressure sensor is arranged in the first groove wheel, the pressure is detected in time, so that the pressure can be adjusted, the rotation of the first groove wheel is driven by the motor to drive the linkage gear, so that the linkage gear is driven, and the tension sensor in the tension sensor mounting groove detects the tension of the grooved metal strip, facilitates the subsequent winding effect of the metal strip, and improves the overall working efficiency of the device.

[0036] The working principle and use flow of the utility model are as follows: the operator moves the equipment to the working position and fixes through the brake wheel 38.After the power is connected, the workbench 31 is adjusted to the appropriate height through the lifting assembly 32; the first screw 321 is loosened, the position of the supporting plate 324 in the supporting cylinder 322 is adjusted, and then it is locked again.

[0037] The raw material is sent into the flattening assembly 6, and the equipment sequentially passes through the flattening assembly 6, the groove pressing assembly 2, the bottom disc assembly 1 and the motor assembly 5 through the synergistic effect, and the continuous forming of the corrugated pipe is completed.When the fixed length cutting is needed, the rotary motor 33 on the lifting frame 34 is started to drive the cutting knife 37 to rotate, and the first electric lifting rod 36 is controlled to make the cutting knife 37 descend, and the finished product pipe is cut.

[0038] When the equipment is running, the transparent frame 43 can be controlled to descend by the second electric lifting rod 46, and the flattening assembly 6 and the groove pressing assembly 2 are covered to realize the safety isolation.When the light is insufficient, the illuminating lamp 42 can be started to provide the auxiliary illumination.The mounting plate 41 is fixed on the fixed plate 45 of the support 35 through the second screw 44.

[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic prestressed metal corrugated pipe production equipment, comprising a chassis assembly (1), a flattening assembly (6) fixedly installed above the chassis assembly (1), a groove pressing assembly (2) fixedly installed above the chassis assembly (1) and on one side of the flattening assembly (6), and a motor assembly (5) provided on one side of the chassis assembly (1), characterized in that: A cutting lifting device (3) is provided on the outside of the chassis assembly (1) and the motor assembly (5), and an isolation lighting device (4) is provided on one side of the top of the cutting lifting device (3). The cutting lifting device (3) includes a workbench (31). The workbench (31) is fixedly installed below the chassis assembly (1) and the motor assembly (5). A bracket (35) is fixedly installed above the workbench (31) and on one side of the chassis assembly (1) and the motor assembly (5). A lifting frame (34) is provided on the inner side of the bracket (35). The lifting frame (34) and the bracket (35) are connected by a first electric lifting rod (36). A rotary motor (33) is fixedly installed on one side of the lifting frame (34). A cutting blade (37) is fixedly installed on one side of the output end of the rotary motor (33).

2. The fully automatic prestressed metal corrugated pipe production equipment according to claim 1, characterized in that: Multiple brake wheels (38) are provided below the workbench (31), and the workbench (31) and the multiple brake wheels (38) are connected by two lifting components (32).

3. The fully automatic prestressed metal corrugated pipe production equipment according to claim 2, characterized in that: The lifting assembly (32) includes a support plate (324). Two support plates (324) are fixedly installed below the worktable (31) and above the multiple brake wheels (38). Two support cylinders (322) are fixedly installed above the multiple brake wheels (38) and outside the two support plates (324). A first screw (321) is threaded onto one side of the support cylinder (322). Multiple threaded holes (323) are opened on one side of the support plate (324).

4. The fully automatic prestressed metal corrugated pipe production equipment according to claim 3, characterized in that: The outer side of the support plate (324) is in contact with the inner side of the support cylinder (322).

5. The fully automatic prestressed metal corrugated pipe production equipment according to claim 1, characterized in that: The isolation lighting device (4) includes a mounting plate (41). The mounting plate (41) is provided on one side of the bracket (35) and above the flattening assembly (6) and the groove assembly (2). A transparent frame (43) is provided below the mounting plate (41) and above the flattening assembly (6) and the groove assembly (2). The mounting plate (41) and the transparent frame (43) are connected by a second electric lifting rod (46).

6. The fully automatic prestressed metal corrugated pipe production equipment according to claim 5, characterized in that: A fixing plate (45) is fixedly installed on one side of the bracket (35) and inside the mounting plate (41). The mounting plate (41) and the fixing plate (45) are connected by a second screw (44).

7. The fully automatic prestressed metal corrugated pipe production equipment according to claim 5, characterized in that: Multiple lighting lamps (42) are fixedly installed on the inside of the transparent frame (43).

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