A linear double three-axis flame brazing apparatus for welding aluminum fittings

Abstract

The utility model provides a linear type double three -axis flame brazing equipment for aluminium fitting welding, including brazing station, is equipped with cooling water tray and frock support aluminium material on it, three -axis welding subassembly is located cooling water tray one side, protective housing covers brazing station top, and there is smoke exhaust pipe interface in top, cooling system is by cooling water tank, water pump and water spray pipe composition, is the cooling for welding area, ignition mechanism cooperates ignition with flame nozzle, three -axis welding subassembly contains X, Y, Z axle module and flame welder, realizes accurate positioning welding, and flame welder installs through special sliding subassembly, contains swing drive mechanism etc, and the gun head is equipped with fender, and there is material detection sensor under guide rail mounting plate, and the equipment still includes safety monitoring system, and gas alarm and linkage controller guarantee safety, control cabinet is integrated in brazing station, and the cooperation suspension type touch -sensitive screen realizes intelligent control. The equipment improves welding precision and efficiency, perfects cooling protection, strengthens security, is applicable to aluminium fitting welding.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum fitting welding equipment, and more specifically, to a linear dual-triaxial flame brazing equipment for welding aluminum fittings. Background Technology

[0002] Flame brazing is a long-established metal joining technique, dating back to ancient metallurgical processes (such as bronze welding). Modern flame brazing technology has matured with the development of gas combustion technology and was widely used in manufacturing in the 20th century.

[0003] Principle: Flame brazing is a process that uses a gas flame to heat the base material and the filler metal, and the connection is achieved by the filler metal melting (while the base material does not melt) to fill the gap between the joints.

[0004] Structure: It mainly consists of a gas source system, a heating device, a nitrogen protection system, a solder / flux supply system, a cooling system, and auxiliary tools.

[0005] Existing brazing equipment has the following problems; 1. Traditional flame brazing equipment is mostly simple in structure and has a low degree of automation. Operators need to manually control the position and angle of the flame welding torch, which not only requires high skill from the operators but also makes it difficult to ensure consistent welding quality. 2. Due to the limitations of manual operation, parameters such as temperature and speed during the welding process are difficult to control precisely, which can easily lead to welding defects such as incomplete welding and missed welding, affecting the connection strength and overall performance of aluminum parts. Utility Model Content

[0006] Based on the above-mentioned technical problems, this utility model proposes a linear dual-triaxial flame brazing device for welding aluminum parts.

[0007] A linear dual-triaxial flame brazing apparatus for welding aluminum fittings, comprising: A brazing station, which is equipped with a cooling water tray and a tooling support aluminum material, wherein the tooling support aluminum material is disposed inside the cooling water tray; A triaxial welding system includes at least one triaxial welding component, which is disposed on one side of the cooling water pan; A protective outer shell covers the brazing station and has a fume vent interface on the top. The cooling system includes a cooling water tank located under the brazing station, a water pump connected to the cooling water tank, and multiple spray pipes extending above the cooling water tray. The water pump delivers cold water from the cooling water tank to the spray pipes, which spray cooling water toward the tooling support aluminum material. The ignition mechanism includes a liftable ignition shaft and a lifting mechanism that drives its lifting. The ignition shaft is mounted on the brazing table and located below the triaxial welding assembly, and works with the flame nozzle in the triaxial welding assembly to complete ignition.

[0008] Preferably, the triaxial welding assembly includes: X-axis module, fixed on the brazing station; The Y-axis module is slidably mounted on the X-axis module and driven by the X-axis servo motor; The Z-axis module is slidably mounted on the Y-axis module and driven by the Y-axis servo motor; The flame welding torch is mounted on the Z-axis module via a sliding assembly and is driven to move along the Z-axis by a Z-axis servo motor.

[0009] Preferably, the sliding component includes: The L-shaped sliding frame has its vertical plate slidably connected to the Z-axis module, and its horizontal plate is fixed on the guide rail mounting plate. The guide rail mounting plate is slidably mounted on the linear guide rail. The swing drive mechanism includes a swing motor, an eccentric block and a fisheye connector. The output end of the swing motor is equipped with a motor reducer. The eccentric block is concentrically connected to the output shaft of the motor reducer. The two ends of the fisheye connector are respectively hinged to the sides of the eccentric block and the guide rail mounting plate. The fisheye connector and the eccentric block are eccentrically hinged. The vertical guide rail is connected and fixed to the guide rail mounting plate at its lower part and has a guide rail structure at its upper part. The upper part of the vertical guide rail is provided with a sliding seat that slides with it, and the flame welding gun is fixed on the sliding seat. The lifting cylinder is fixed to the lower part of the vertical guide rail, and its piston rod is connected to the sliding seat.

[0010] Preferably, the flame welding torch includes: The gun barrel is fixed to a sliding seat above the lifting cylinder, and an air source inlet is provided at its rear. The air source inlet is connected to the air supply pipeline. A multi-hole nozzle is located at the front of the nozzle shaft, with equidistant air source outlets on its lower side; The gas source interface connects to the flame nozzle via a connecting pipe.

[0011] Preferably, the lower part of the guide rail mounting plate is provided with a material detection sensor for detecting the spatial position of the workpiece on the tooling support aluminum material.

[0012] Preferably, it also includes a security monitoring system, comprising: Gas alarms monitor gas leaks in gas supply pipelines; The linkage controller cuts off the gas supply in response to the gas alarm signal.

[0013] Preferably, the gas supply pipeline includes: Independent gas supply pipelines and combustion-supporting gas pipelines; Quick-shut-off valves are installed at each pipeline branch node.

[0014] Preferably, it also includes a control cabinet, integrated inside the brazing station, which receives sensor signals and controls the actuators; The suspended touchscreen is located on the outside of the protective housing and communicates with the control cabinet.

[0015] Beneficial effects: 1. Improved Welding Accuracy and Efficiency: The three-axis welding system, through precise motion control of the X, Y, and Z axes, combined with the oscillation and lifting functions of the flame welding torch, enables precise spatial positioning and complex movements of the torch, meeting the welding requirements of various aluminum parts and improving welding accuracy and efficiency. Material detection sensors monitor the workpiece position in real time, further ensuring welding accuracy. 2. Improved cooling and protection: The cooling system, consisting of a cooling water pan and spray pipes, effectively controls the temperature during the welding process, reduces thermal deformation of aluminum parts, protects the outer shell from sparks and spatter that could injure operators, and the exhaust pipe interface promptly removes harmful fumes to protect the health of operators. 3. Enhanced safety: The gas alarm and linkage controller in the safety monitoring system, as well as the quick-shut-off valve in the gas supply pipeline, can detect and handle gas leaks in a timely manner, quickly cut off the gas supply, and effectively reduce safety risks. 4. Improved ease of operation and intelligence: The control cabinet enables automated control of the equipment, and the suspended touch screen allows operators to set parameters and monitor the equipment's operating status, thus improving ease of operation and the intelligence of the equipment. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of this utility model is shown; Figure 2 A schematic diagram of the internal structure of this utility model is shown. Figure 1 ; Figure 3 A schematic diagram of the internal structure of this utility model is shown. Figure 2 ; Figure 4 A schematic diagram of the triaxial welding assembly is shown. Figure 1 ; Figure 5 A schematic diagram of the triaxial welding assembly is shown. Figure 2 ; Figure 6 A schematic diagram of the sliding component is shown; In the attached diagram: 1. Brazing station; 2. Cooling water pan; 3. Tooling support aluminum material; 4. Three-axis welding assembly; 5. Protective housing; 6. Exhaust pipe interface; 7. Suspended touch screen; 8. Cooling water tank; 9. Water spray pipe; 10. Ignition axis; 11. Gas alarm; 12. Flame welding torch; 401. X-axis module; 402. Y-axis module; 403. Z-axis module; 404. Sliding assembly; 405. Synchronous belt; 406. Material detection sensor; 407. 408. Water baffle, 4081. Sliding frame, 4082. Vertical plate, 4083. Horizontal plate, 409. Swing motor, 410. Linear guide rail, 411. Guide rail mounting plate, 412. Vertical guide rail, 413. Motor reducer, 414. Eccentric block, 415. Fish eye joint, 416. Sliding seat, 1201. Gun barrel, 1202. Gun head, 1203. Air source outlet, 1204. Air source inlet, 1205. Connecting pipe, 1206. Flame nozzle. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] like Figures 1-6 The linear dual-triaxial flame brazing equipment shown is used for welding aluminum parts and consists of a brazing station 1, a triaxial welding system, a protective shell 5, a cooling system, an ignition mechanism, a safety monitoring system, a control cabinet, and a suspended touch screen 7.

[0019] The brazing station 1 is the basic support structure of the entire equipment. It is equipped with a cooling water tray 2 and a tooling support aluminum material 3. The cooling water tray 2 is used to hold cooling water. The tooling support aluminum material 3 is set in the cooling water tray 2 and is used to place the aluminum parts to be welded, providing a stable working platform for welding operations. At the same time, the water in the cooling water tray 2 can cool the tooling support aluminum material 3 and aluminum parts, effectively controlling the temperature during the welding process, reducing the heat-affected zone, and preventing deformation of aluminum parts. The cooling water tray 2 is also equipped with a drain pipe at the bottom. The drain pipe can be connected to external purification equipment, and the purified cooling water re-enters the cooling water tank 8.

[0020] The triaxial welding system includes at least one triaxial welding component 4, such as Figure 2 As shown, two symmetrical triaxial welding components 4 are generally set. Both triaxial welding components 4 are located on one side of the cooling water pan 2. Each triaxial welding component 4 includes an X-axis module, a Y-axis module, a Z-axis module and a flame welding torch 12. Through the combination of movements in three directions, the flame welding torch 12 is precisely positioned in space, thereby meeting the welding requirements of different aluminum parts and improving welding accuracy and efficiency.

[0021] X-axis module: fixed on brazing station 1, providing a track for the lateral movement of the Y-axis module; Y-axis module: Slidably mounted on the X-axis module and driven by the X-axis servo motor, it can move precisely in the X-axis direction to adjust the lateral position of the flame welding torch 12; Z-axis module: Slidably mounted on the Y-axis module and driven by the Y-axis servo motor, it can move precisely in the Y-axis direction to further adjust the longitudinal position of the flame welding torch 12; When the three-axis module is driven, the servo motor and the synchronous belt 405 work together to drive the corresponding mechanism to move.

[0022] Flame welding torch 12: It is mounted on the Z-axis module via a sliding component 404 and is driven by a Z-axis servo motor to move along the Z-axis, thereby achieving vertical position adjustment of the flame welding torch 12.

[0023] The sliding assembly 404 includes an L-shaped sliding frame 408, a guide rail mounting plate 411, a swing drive mechanism, a vertical guide rail 412, and a lifting cylinder.

[0024] L-shaped sliding frame 408: Its upright plate 4081 is slidably connected to the Z-axis module to realize the connection and sliding with the Z-axis module, and its horizontal plate 4082 is fixed on the guide rail mounting plate 411 to provide support for the guide rail mounting plate 411.

[0025] Guide rail mounting plate 411: Slidably mounted on linear guide rail 410, providing a basic platform for the installation and movement of flame welding torch 12.

[0026] The swing drive mechanism includes a swing motor 409, an eccentric block 414, and a fisheye connector 415. The swing motor 409 is connected to a motor reducer 413. The eccentric block 414 is concentrically connected to the output shaft of the reducer. The fisheye connector 415 is hinged at both ends to the sides of the eccentric block 414 and the guide rail mounting plate 411, respectively, and the fisheye connector 415 and the eccentric block 414 are eccentrically hinged. When the swing motor 409 is started, the eccentric block 414 rotates, which drives the guide rail mounting plate 411 to reciprocate along the linear guide rail 410 through the fisheye connector 415, thereby causing the flame welding torch 12 to reciprocate, which helps to improve the uniformity of heat distribution during the welding process and improve the welding quality.

[0027] Vertical guide rail 412: Its lower part is connected and fixed to the guide rail mounting plate 411, and the upper part is provided with a guide rail structure. The upper part of the vertical guide rail 412 is provided with a sliding seat 416 that slides with it. The flame welding gun 12 is fixed on the sliding seat 416 to realize the precise movement of the flame welding gun 12 in the vertical direction.

[0028] Lifting cylinder: Fixed to the lower part of the vertical guide rail 412, its piston rod is connected to the sliding seat 416, which can drive the flame welding torch 12 to rise and fall rapidly in the vertical direction to meet different welding process requirements.

[0029] The protective shell 5 covers the brazing station 1 and provides protection, preventing sparks and spatter generated during the welding process from causing injury to the operator. The top is equipped with a fume extraction pipe interface 6, which can be connected to fume extraction equipment to promptly remove fumes and harmful gases generated during the welding process, improve the working environment, and protect the health of the operator.

[0030] The cooling system includes a cooling water tank 8 located below the brazing station 1, a water pump connected to the cooling water tank 8, and multiple water spray pipes 9 extending above the cooling water pan 2, such as... Figure 3 As shown, various types of spray nozzles can be installed on the water spray pipe 9. The water pump delivers cold water from the cooling water tank 8 to the water spray pipe 9. The water spray pipe 9 sprays cooling water toward the tooling support aluminum material 3, further enhancing the cooling effect on the welding area of ​​the aluminum parts, ensuring that the temperature of the aluminum parts is effectively controlled during the welding process, and improving the welding quality.

[0031] The ignition mechanism includes a liftable ignition shaft 10 and a lifting mechanism that drives its lifting. The ignition shaft 10 is set on the brazing station 1 and located below the triaxial welding assembly 4. It works with the flame nozzle 1206 in the triaxial welding assembly 4 to complete ignition. The lifting mechanism can be a cylinder or an electric lifting rod. By controlling the lifting of the ignition shaft 10 through the lifting mechanism, the flame nozzle 1206 can be automatically ignited, improving the convenience and safety of operation.

[0032] The guide rail mounting plate 411 is equipped with a material detection sensor 406 at the bottom, which is used to detect the spatial position of the workpiece on the tooling support aluminum material 3, provide position feedback for the three-axis welding system, ensure that the flame welding gun 12 can accurately weld the workpiece, and improve the welding accuracy.

[0033] The safety monitoring system includes a gas alarm 11 and a linkage controller. The gas alarm 11 is used to monitor for gas leaks in the gas supply pipeline. Once a gas leak is detected, an alarm is immediately triggered. The linkage controller responds to the signal from the gas alarm 11 and quickly cuts off the gas supply, effectively preventing safety accidents caused by gas leaks and ensuring the safety of equipment and personnel.

[0034] Gas supply pipelines: including independent gas supply pipelines and combustion-supporting gas pipelines, with quick-shut-off valves at each pipeline branch node to facilitate rapid gas supply cut-off in emergencies and improve safety.

[0035] Control cabinet: Integrated inside the brazing station 1, it receives signals from various sensors such as material detection sensor 406, and controls the actuators according to the preset program, such as the movement of the triaxial welding system, the operation of the flame welding torch 12, and the operation of the cooling system, so as to realize the automated control of the equipment.

[0036] Suspended touch screen 7: Located on the outside of the protective housing 5, it is connected to the control cabinet. Operators can intuitively set equipment parameters and monitor equipment operation status through the touch screen, improving the convenience of operation and the intelligence of the equipment.

[0037] It should be noted that the safety monitoring system, gas supply pipeline, control cabinet, and hanging touch screen 7 can all be applied to this equipment using mature technologies or with simple modifications.

[0038] The flame welding torch 12 includes a torch rod 1201, a multi-hole torch head 1202, and a gas source interface; Gun barrel 1201: A sliding seat 416 fixed above the lifting cylinder, with an air source inlet 1204 at its rear. The air source inlet 1204 is connected to the air source supply pipeline to provide gas and combustion-supporting gas to the flame welding gun 12. Multi-hole gun head 1202: Located at the front of the gun rod 1201, with equidistantly arranged gas source outlets 1203 on its lower side, so that the gas and combustion-supporting gas are sprayed out evenly, forming a stable and uniform flame, and improving the welding quality. Gas source interface: Connect to flame nozzle 1206 via connecting pipe 1205 to ensure smooth gas delivery to flame nozzle 1206; Water baffle 407: A vertically arranged water baffle 407 is also provided on one side of the nozzle 1202 to prevent the cooling water sprayed by the water spray pipe 9 from splashing outward.

[0039] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A linear dual-triaxial flame brazing device for welding aluminum fittings, characterized in that, include: A brazing station (1) is provided with a cooling water tray (2) and a tooling support aluminum material (3), wherein the tooling support aluminum material (3) is disposed inside the cooling water tray (2); A triaxial welding system comprising at least one triaxial welding assembly (4) disposed on one side of a cooling water pan (2); A protective shell (5) covers the brazing station (1) and has a smoke exhaust pipe interface (6) on the top. The cooling system includes a cooling water tank (8) located at the bottom of the brazing station (1), a water pump connected to the cooling water tank (8), and multiple spray pipes (9) extending above the cooling water pan (2). The water pump delivers cold water from the cold water tank to the spray pipes (9), and the spray pipes (9) spray cooling water toward the tooling support aluminum material (3). The ignition mechanism includes a liftable ignition shaft (10) and a lifting mechanism that drives it to rise and fall. The ignition shaft (10) is set on the brazing station (1) and located below the triaxial welding assembly (4), and works with the flame nozzle (1206) in the triaxial welding assembly (4) to complete ignition.

2. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 1, characterized in that, The triaxial welding assembly (4) includes: The X-axis module is fixed on the brazing station (1); The Y-axis module is slidably mounted on the X-axis module and driven by the X-axis servo motor; The Z-axis module is slidably mounted on the Y-axis module and driven by the Y-axis servo motor; The flame welding torch (12) is mounted on the Z-axis module via a sliding assembly (404) and is driven to move along the Z-axis by a Z-axis servo motor.

3. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 2, characterized in that, The sliding component (404) includes: The L-shaped sliding frame (408) has its vertical plate (4081) slidably connected to the Z-axis module, and its horizontal plate (4082) is fixed on the guide rail mounting plate (411); The guide rail mounting plate (411) is slidably mounted on the linear guide rail (410); The swing drive mechanism includes a swing motor (409), an eccentric block (414) and a fisheye connector (415). The output end of the swing motor (409) is provided with a motor reducer (413). The eccentric block (414) is concentrically connected to the output shaft of the motor reducer (413). The two ends of the fisheye connector (415) are respectively hinged to the sides of the eccentric block (414) and the guide rail mounting plate (411). The fisheye connector (415) and the eccentric block (414) are eccentrically hinged. The vertical guide rail (412) is connected and fixed to the guide rail mounting plate (411) at its lower part and a guide rail structure is provided at its upper part. The vertical guide rail (412) is provided with a sliding seat (416) that slides with it at its upper part. The flame welding gun (12) is fixed on the sliding seat (416). The lifting cylinder is fixed to the lower part of the vertical guide rail (412), and its piston rod is connected to the sliding seat (416).

4. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 3, characterized in that, The flame welding torch (12) includes: The gun barrel (1201) is fixed to the sliding seat (416) above the lifting cylinder, and the rear of it is provided with an air source inlet (1204), which is connected to the air source supply pipeline; A multi-hole gun head (1202) is located at the front of the gun barrel (1201), and its lower side is provided with gas source outlets (1203) arranged at equal intervals. The gas source interface is connected to the flame nozzle (1206) via a connecting pipe (1205).

5. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 3, characterized in that, The lower part of the guide rail mounting plate (411) is provided with a material detection sensor (406) for detecting the spatial position of the workpiece on the tooling support aluminum material (3).

6. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 1, characterized in that, It also includes a security monitoring system, which includes: Gas alarm (11) to monitor gas leaks in gas supply pipelines; The linkage controller responds to the gas alarm (11) signal and cuts off the gas supply.

7. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 6, characterized in that, The gas supply pipeline includes: Independent gas supply pipelines and combustion-supporting gas pipelines; Quick-shut-off valves are installed at each pipeline branch node.

8. The linear dual-triaxial flame brazing equipment for welding aluminum parts according to claim 1, characterized in that, It also includes a control cabinet, which is integrated inside the brazing station (1) to receive sensor signals and control the actuator; A suspended touch screen (7) is located on the outside of the protective housing (5) and is connected to the control cabinet.

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