A tube shell processing device

By using a fixing mechanism with multiple sets of bevel gears and sliding plates, along with a dust collection device, the problem of existing devices being unable to weld pipe shells of different diameters simultaneously and the difficulty in collecting debris has been solved. This has enabled efficient welding and automatic debris cleaning, improving work efficiency and performance.

CN224674207UActive Publication Date: 2026-08-25CHONGQING XINHUATAI HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202521324060.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2026-08-25
Estimated Expiration
2035-06-26

AI Technical Summary

Technical Problem

Existing pipe shell processing equipment can only be fixed by a single clamping mechanism during welding, which cannot weld multiple sets of pipe shells of different diameters at the same time, affecting work efficiency. Furthermore, the debris generated during the welding process is difficult to collect in a timely manner, requiring additional manpower for cleaning.

Method used

The device employs a fixing mechanism with multiple sets of bevel gears and sliding plates, combined with telescopic cylinders and sliding frames, to simultaneously weld multiple sets of pipe shells of different diameters; it is also equipped with a dust suction head assembly, a collection chamber, and a pull-out box to achieve automatic absorption and collection of debris.

Benefits of technology

It improves the efficiency of welding multiple sets of pipe shells with different diameters, reduces the need for manual cleaning of debris, and enhances the performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tube shell processing device, disclose a kind of tube shell processing device, including workbench and the welding chamber of fixed connection in the top of workbench, the top of workbench is also fixedly connected with mounting bracket, and mounting bracket is provided with fixing mechanism, fixing mechanism can simultaneously carry out welding operation to multiple groups of tube shell, and fixing mechanism includes motor one fixedly connected in the inside of mounting bracket, and the side of mounting bracket is slidably connected with sliding plate, and sliding plate is provided with multiple groups, the utility model is equipped with motor one, sliding plate, placement groove and telescopic cylinder, realize the action that different specifications of pipe can be simultaneously welded, improve use efficiency, solve the existing tube shell processing device when welding tube shell, often all through single clamping mechanism to fix tube shell, it is inconvenient to simultaneously weld multiple groups of different diameter tube shell, greatly influence the work efficiency of staff problem.
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Description

Technical Field

[0001] This utility model relates to the technical field of tube shell processing equipment, specifically a tube shell processing equipment. Background Technology

[0002] A shell is a type of shell-like part or component with a tubular structure, widely used in industries such as machinery, chemical engineering, energy, and aerospace. Its shape is typically a hollow cylinder or near-cylindrical shape with a certain wall thickness and length. It is mainly used to house and protect internal structures or as a fluid transport channel. Specialized welding equipment is often used in the processing of shells, but existing shell processing equipment still encounters some problems in practical use. For example, application number CN201921273080.2 discloses a welding device for exhaust pipe processing, including a welding gun housing. A control switch connected to the inside of the welding gun housing is movably installed on the left side of the welding gun housing. A connecting cable is connected to the bottom of the welding gun housing. A welding pipe is connected to the left side of the welding gun housing. Mounting seats are movably connected to the top and bottom of the welding gun housing. A threaded ring is fixedly installed inside the welding gun housing. It has the characteristics of being convenient for users to use. Existing pipe processing devices often use a single clamping mechanism to fix the pipe housing when welding it. This is not convenient for welding multiple sets of pipe housings of different diameters at the same time, which greatly affects the work efficiency of the workers.

[0003] To address the aforementioned problems, a tube shell processing apparatus is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a pipe shell processing device. By using this device, the problem of existing pipe shell processing devices often using a single clamping mechanism to fix the pipe shell during welding is solved. This makes it inconvenient to weld multiple sets of pipe shells of different diameters at the same time, which greatly affects the work efficiency of the workers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pipe shell processing device, including a workbench and a welding chamber fixedly connected to the top of the workbench. The top of the workbench is also fixedly connected to a mounting frame, which is provided with a fixing mechanism. The fixing mechanism can simultaneously perform welding operations on multiple sets of pipe shells. The fixing mechanism includes a motor fixedly connected inside the mounting frame. A sliding plate is slidably connected to one side of the mounting frame, and multiple sets of sliding plates are provided. A telescopic cylinder is fixedly connected inside the welding chamber, and a heat dissipation port for the telescopic cylinder is opened on one side of the welding chamber.

[0006] Preferably, the output end of the motor is fixedly connected to a bevel gear, which has two sets. One side of the bevel gear is meshed with a bevel gear, which is rotatably connected inside the mounting frame.

[0007] By adopting the above-described structure, the transmission direction of motor one is changed through the setting of bevel gear one and bevel gear two.

[0008] Preferably, the bottom of the second bevel gear is fixedly connected to a screw rod, which is threadedly connected to the sliding plate. Both the mounting bracket and the sliding plate are provided with placement slots, and multiple sets of placement slots are provided.

[0009] The design of the above structure provides mounting space for related devices, allowing them to be accommodated inside the mounting bracket.

[0010] Preferably, the output end of the telescopic cylinder is fixedly connected to a sliding frame, the sliding frame is slidably connected inside the welding chamber, and a second motor is fixedly connected inside the sliding frame.

[0011] The design of the above structure, through the sliding connection of the sliding frame, ensures that the sliding frame will not deviate from its movement trajectory during the movement process.

[0012] Preferably, the output end of the second motor is fixedly connected to a second screw, the second screw is threadedly connected to a connecting block, and the connecting block is slidably connected inside the sliding frame.

[0013] With the above-described structure, the welding assembly can perform welding operations on different pipes by using the second screw.

[0014] Preferably, a welding assembly is fixedly connected to the bottom of the connecting block, a collection chamber is fixedly connected to the top of the welding chamber, and a dust collection head assembly is fixedly connected inside the welding chamber, with two sets of the dust collection head assembly provided.

[0015] The above-described structure, through the inclusion of a collection chamber, enables the absorption of debris generated during pipe welding.

[0016] Preferably, the two sets of vacuum head assemblies are located outside the welding assembly. One end of each vacuum head assembly is fixedly connected to a connecting pipe, and the other end of the connecting pipe is fixedly connected to the collection chamber. The collection chamber is detachably equipped with a pull-out box.

[0017] The design of the above structure allows debris to be temporarily placed inside the pull-out box.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This application, through the setting of motor, sliding plate, placement groove and telescopic cylinder, realizes the function of simultaneously welding pipes of different specifications, improves the efficiency of use, and solves the problem that existing pipe shell processing devices often use a single clamping mechanism to fix the pipe shell during welding, which is not convenient for welding multiple sets of pipe shells of different diameters at the same time, and greatly affects the work efficiency of the workers.

[0019] 2. This application, through the setup of a dust collection head assembly, a collection chamber, a connecting pipe, and a pull-out box, achieves the function of absorbing debris generated during pipe welding, thereby improving the usage effect. It solves the problem that existing pipe processing devices generally have limited functions, and when debris generated during welding cannot be collected in a timely manner, additional manpower is required for cleaning after use, which affects the usage effect. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural diagram of the telescopic cylinder and sliding frame of this utility model; Figure 3 This is a structural diagram of the sliding plate and placement groove of this utility model; Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a structural diagram of the connecting block and welding assembly of this utility model; Figure 6 This is a structural diagram of the collection chamber and the dust collection head assembly of this utility model.

[0021] In the diagram: 1. Workbench; 11. Mounting frame; 111. Motor 1; 112. Bevel gear 1; 113. Bevel gear 2; 114. Screw 1; 12. Sliding plate; 121. Placement slot; 2. Welding chamber; 21. Telescopic cylinder; 211. Sliding frame; 212. Motor 2; 213. Screw 2; 214. Connecting block; 22. Welding assembly; 23. Collection chamber; 231. Dust collection head assembly; 232. Connecting pipe; 233. Pull-out box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0024] Combination Figures 1-4 A tube shell processing device includes a workbench 1 and a welding chamber 2 fixedly connected to the top of the workbench 1. The top of the workbench 1 is also fixedly connected to a mounting frame 11. The mounting frame 11 is provided with a fixing mechanism, which can perform welding operations on multiple sets of tube shells simultaneously. The fixing mechanism includes a motor 111 fixedly connected inside the mounting frame 11. A sliding plate 12 is slidably connected to one side of the mounting frame 11, and multiple sets of sliding plates 12 are provided. A telescopic cylinder 21 is fixedly connected inside the welding chamber 2, and a heat dissipation port for the telescopic cylinder 21 to dissipate heat is opened on one side of the welding chamber 2.

[0025] The present invention will be further described below with reference to the embodiments.

[0026] Example 1: To address the problem that existing pipe processing equipment often uses a single clamping mechanism to fix the pipe shell during welding, which is inconvenient for simultaneously welding multiple sets of pipe shells of different diameters and greatly affects the work efficiency of operators, this embodiment discloses the following technical solution, specifically as follows: Figures 1-5As shown, the output end of motor 111 is fixedly connected to bevel gear 112. Two sets of bevel gear 112 are provided. One side of bevel gear 112 is meshed with bevel gear 113. Bevel gear 113 is rotatably connected inside the mounting bracket 11. The bottom of bevel gear 113 is fixedly connected to screw 114, which is threadedly connected to sliding plate 12. Both the mounting bracket 11 and the sliding plate 12 have placement slots 121, and multiple sets of placement slots 121 are provided. The output end of telescopic cylinder 21 is fixedly connected to sliding bracket 2. 11. A sliding frame 211 is slidably connected inside the welding chamber 2. A second motor 212 is fixedly connected inside the sliding frame 211. A second screw 213 is fixedly connected to the output end of the second motor 212. A connecting block 214 is threadedly connected to the second screw 213. The connecting block 214 is slidably connected inside the sliding frame 211. A welding assembly 22 is fixedly connected to the bottom of the connecting block 214. When welding is required, pipe shells of different diameters can be placed inside the corresponding placement slots 121. After placement, the pipe is extended to the welding chamber. Inside welding chamber 2, workers can observe through an observation window on one side. Then, motor 111, located inside mounting frame 11, can be activated. Motor 111 drives bevel gear 112 to rotate, which in turn moves bevel gear 113. Bevel gear 113 drives screw 114 to rotate, which in turn moves sliding plate 12. The sliding plate 12 clamps the pipe, preventing it from moving during welding. During welding, telescopic cylinder 21, located inside welding chamber 2, can be activated. Telescopic cylinder 21 moves sliding frame 211, causing welding assembly 22 to descend. Welding assembly 22 welds the pipe. When adjusting the welding position, motor 212, inside sliding frame 211, can be activated. Motor 212 drives screw 213 to rotate, which in turn moves connecting block 214. Connecting block 214 moves welding assembly 22. At this point, welding assembly 22 can weld different pipes, enabling simultaneous welding of pipes of different specifications and improving efficiency.

[0027] Example 2: To address the problem that existing pipe processing equipment generally has limited functionality, cannot collect welding debris in a timely manner, and requires additional manpower for cleaning after use, thus affecting its performance, this embodiment discloses the following technical solution, specifically as follows: Figure 1 and Figure 6As shown, a collection chamber 23 is fixedly connected to the top of the welding chamber 2. A dust collection head assembly 231 is fixedly connected inside the welding chamber 2. Two dust collection head assemblies 231 are provided, located outside the welding assembly 22. One end of the dust collection head assembly 231 is fixedly connected to a connecting pipe 232, and the other end of the connecting pipe 232 is fixedly connected to the collection chamber 23. A pull-out box 233 is detachably installed inside the collection chamber 23. During the welding process, the two dust collection head assemblies 231 inside the welding chamber 2 can be activated. The dust collection head assemblies 231 can absorb the welding debris and transfer it to the collection chamber 23 through the connecting pipe 232, and finally enter the pull-out box 233. At this time, the debris is stored inside the pull-out box 233. When it is necessary to clean the debris, the pull-out box 233 can be pulled out from the collection chamber 23 for cleaning. This achieves the function of absorbing the debris generated during the pipe welding process and improves the usage effect.

[0028] It should be noted that the aforementioned electrical components are equipped with power supplies, and their control methods are existing technologies. To avoid redundancy, they will be described here uniformly. Furthermore, this application is primarily for the protection of mechanical equipment, so the control methods and circuit connections will not be explained in detail herein. In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tube shell processing apparatus, comprising a worktable (1) and a welding chamber (2) fixedly connected to the top of the worktable (1), characterized in that: The top of the workbench (1) is also fixedly connected to a mounting frame (11). The mounting frame (11) is provided with a fixing mechanism. The fixing mechanism can perform welding operations on multiple sets of pipe shells at the same time. The fixing mechanism includes a motor (111) fixedly connected inside the mounting frame (11). A sliding plate (12) is slidably connected to one side of the mounting frame (11), and multiple sets of sliding plates (12) are provided. A telescopic cylinder (21) is fixedly connected inside the welding chamber (2). A heat dissipation port for the telescopic cylinder (21) is opened on one side of the welding chamber (2).

2. The tube shell processing apparatus according to claim 1, characterized in that: The output end of the motor (111) is fixedly connected to a bevel gear (112). The bevel gear (112) has two sets. One side of the bevel gear (112) is meshed with a bevel gear (113). The bevel gear (113) is rotatably connected inside the mounting bracket (11).

3. The tube shell processing apparatus according to claim 2, characterized in that: The bottom of the bevel gear 2 (113) is fixedly connected to a screw 1 (114), which is threadedly connected to the sliding plate (12). The mounting bracket (11) and the sliding plate (12) are both provided with placement slots (121), and there are multiple sets of placement slots (121).

4. The tube shell processing apparatus according to claim 3, characterized in that: The output end of the telescopic cylinder (21) is fixedly connected to a sliding frame (211), which is slidably connected inside the welding chamber (2). The sliding frame (211) is fixedly connected to a motor (212).

5. The tube shell processing apparatus according to claim 4, characterized in that: The output end of the second motor (212) is fixedly connected to the second screw (213), and the second screw (213) is threadedly connected to the connecting block (214), which is slidably connected inside the sliding frame (211).

6. The tube shell processing apparatus according to claim 5, characterized in that: The bottom of the connecting block (214) is fixedly connected to a welding assembly (22), the top of the welding chamber (2) is fixedly connected to a collection chamber (23), and the inside of the welding chamber (2) is fixedly connected to a dust suction head assembly (231), which is provided in two sets.

7. The tube shell processing apparatus according to claim 6, characterized in that: The two sets of vacuum head assemblies (231) are located outside the welding assembly (22). One end of the vacuum head assembly (231) is fixedly connected to a connecting pipe (232), and one end of the connecting pipe (232) is fixedly connected to the collection chamber (23). The collection chamber (23) is detachably equipped with a pull-out box (233).

Citation Information

Patent Citations

  • Welding device for exhaust pipe machining

    CN210451482U