A surface polishing mechanism for water meter housing processing

By designing a water meter housing polishing mechanism with electromagnet components and transmission components, the problems of inconvenience in manual feeding and waste pollution were solved, realizing automated feeding and efficient polishing, and improving the convenience and environmental cleanliness of water meter housing processing.

CN224674605UActive Publication Date: 2026-08-25QIYANG INSTR (TIANJIN) CO LTD
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Patent Information

Application Number
CN202522026097.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-08-25
Estimated Expiration
2035-09-22

AI Technical Summary

Technical Problem

The existing water meter casing polishing process lacks an auxiliary feeding mechanism, which makes manual operation inconvenient, leaves waste residue, and pollutes the environment.

Method used

A polishing mechanism comprising an electromagnet assembly, an outer barrel, a displacement assembly, and a transmission assembly was designed. It utilizes sliding, sleeve, and vibration methods for auxiliary feeding and adjusts the polishing position and range through gear transmission to reduce waste residue and environmental pollution.

Benefits of technology

It achieves automated feeding, reduces polishing waste residue, improves operational flexibility and convenience, reduces environmental pollution risks, and improves polishing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to water meter processing technical field, and specifically is a kind of surface polishing mechanism for water meter shell processing, including electromagnet subassembly, outer bucket and displacement component, the top of electromagnet subassembly is provided with outer bucket, the top of electromagnet subassembly is located in the side of outer bucket and is provided with guide component, the top of the side of guide component is located in outer bucket and is slidably connected with displacement component, the bottom of displacement component is provided with inner bucket subassembly, transmission component is arranged between displacement component and inner bucket subassembly;The displacement component includes sliding frame, both sides in the sliding frame are all connected with guide rod with sleeve joint, the top of guide rod is connected with support plate by bolt, the top of sliding frame is located between guide rod and is connected with vibration motor by bolt;By increasing auxiliary feeding mechanism, utilize sliding, sleeve joint, vibration mode, reduce the residue of polishing waste chip, improve the flexibility and convenience of operation, to improve the use effect.
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Description

Technical Field

[0001] This utility model relates to the field of water meter processing technology, specifically to a surface polishing mechanism for processing water meter housings. Background Technology

[0002] A water meter is an instrument that measures water flow, mostly by cumulative water flow. It is generally divided into two types: volumetric water meters and velocity water meters. During the production process of water meters, the processed water meter casing needs to be polished to remove burrs and improve the smoothness of the water meter casing surface.

[0003] Currently, surface polishing mechanisms lack auxiliary feeding mechanisms. Typically, when polishing water meter housings using magnetic polishing machines, manual feeding and unloading are required. This not only easily leads to the removal of cleaning debris but also pollutes the working environment, resulting in limited flexibility and convenience in practical use. Therefore, this paper proposes a surface polishing mechanism for water meter housing processing that incorporates an auxiliary feeding mechanism. By utilizing sliding, sleeve, and vibration methods, it reduces polishing debris residue, improves operational flexibility and convenience, and ultimately enhances the overall performance. Summary of the Invention

[0004] To address the problems in the existing technology, this utility model provides a surface polishing mechanism for processing water meter housings, which reduces the residue of polishing waste, improves the flexibility and convenience of operation, and thus improves the performance.

[0005] The technical solution adopted by this utility model to solve its technical problem is a surface polishing mechanism for processing water meter housings, including an electromagnet assembly, an outer barrel, and a displacement assembly. The top of the electromagnet assembly is provided with an outer barrel, and the top of the electromagnet assembly is provided with a guide assembly on one side of the outer barrel. The guide assembly is slidably connected to the top of the outer barrel on one side of the outer barrel. The bottom of the displacement assembly is provided with an inner barrel assembly, and a transmission assembly is provided between the displacement assembly and the inner barrel assembly. The displacement assembly includes a sliding frame, with guide rods sleeved on both sides of the sliding frame. A support plate is bolted to the top of the guide rods. A vibration motor is bolted to the top of the sliding frame between the guide rods, and the output end of the vibration motor is located at the bottom of the support plate.

[0006] By adopting the above technical solutions, an auxiliary feeding mechanism can be added, which can replace manual loading and unloading operations by using sliding, sleeve, and vibration methods. It can also shake off and separate the mixed waste chips, reducing pollution of the working environment.

[0007] Specifically, the transmission assembly includes a mounting bracket, and the bottom of the guide rod is connected to the mounting bracket by bolts. One side of the mounting bracket is rotatably connected to a transmission gear via a damping shaft. Another side of the mounting bracket is located on top of the transmission gear and is rotatably connected to a drive gear via a shaft. The other side of the mounting bracket is provided with a handwheel, and the handwheel is connected to the drive gear by bolts.

[0008] By adopting the above technical solution, an auxiliary flipping mechanism can be added, and the polishing position and range of the water meter housing can be adjusted by using gear transmission, thereby increasing the polishing area.

[0009] Specifically, a spring is sleeved around the periphery of the guide rod between the sliding frame and the support plate, a sealing gasket is glued to the bottom of the sliding frame, and the guide rod passes through the sealing gasket through a reserved hole.

[0010] By adopting the above technical solution, it is easy to use elasticity to improve the vibration effect of the support plate, and it is easy to provide auxiliary protection on the top of the outer barrel to avoid environmental pollution caused by polishing liquid splashing.

[0011] The beneficial effects of this utility model are: The surface polishing mechanism for water meter housing processing described in this utility model, through the setting of an outer barrel, sliding frame, guide rod, support plate and vibration motor, can add an auxiliary feeding mechanism. It uses sliding, sleeve and vibration to replace manual auxiliary loading and unloading operations. At the same time, after the housing surface polishing operation is completed, it can shake off and separate the mixed waste chips, which can not only reduce the pollution of the working environment, but also help improve the continuous use quality of the magnetic needle.

[0012] The surface polishing mechanism for water meter housing processing described in this utility model, through the installation frame, transmission gear, drive gear and handwheel, can add an auxiliary flipping mechanism. By using gear transmission, the polishing position and range of the water meter housing can be adjusted, the polishing area can be increased, the polishing quality can be improved, the operation is simple and convenient, and the use is more flexible and reliable. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the displacement component of this utility model; Figure 3 This is a schematic diagram of the transmission component structure of this utility model; Figure 4 This is a schematic diagram of the inner barrel assembly structure of this utility model; Figure 5This is a cross-sectional structural diagram of the electromagnet assembly of this utility model; Figure 6 This is a cross-sectional view of the guide component of this utility model; In the diagram: 1. Electromagnet assembly; 101. Base; 102. Polishing table; 103. Support frame; 104. Electromagnet; 105. Drive motor; 2. Outer barrel; 3. Guide assembly; 301. Fixing frame; 302. Lead screw; 303. Ball bearing slider; 304. Servo motor; 4. Displacement assembly; 401. Sliding frame; 402. Guide rod; 403. Support plate; 404. Vibration motor; 405. Spring; 406. Sealing gasket; 5. Inner barrel assembly; 501. Inner barrel; 502. Cover plate; 503. Through hole; 504. Tightening screw; 6. Transmission assembly; 601. Mounting bracket; 602. Transmission gear; 603. Drive gear; 604. Handwheel. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] To reduce polishing debris residue, improve operational flexibility and convenience, and thus enhance performance, such as... Figure 1-3 As shown, the surface polishing mechanism for processing water meter housings according to this utility model includes an electromagnet assembly 1, an outer barrel 2, and a displacement assembly 4. The outer barrel 2 is provided on the top of the electromagnet assembly 1. A guide assembly 3 is provided on one side of the top of the electromagnet assembly 1 located on the outer barrel 2. The displacement assembly 4 is slidably connected to one side of the guide assembly 3 located on the top of the outer barrel 2. An inner barrel assembly 5 is provided at the bottom of the displacement assembly 4. A transmission assembly 6 is provided between the displacement assembly 4 and the inner barrel assembly 5. The displacement assembly 4 includes a sliding frame 401, with guide rods 402 sleeved on both sides of the sliding frame 401. A support plate 403 is bolted to the top of the guide rods 402. A vibration motor 404 is bolted to the top of the sliding frame 401 between the guide rods 402, and the output end of the vibration motor 404 is located at the bottom of the support plate 403.

[0017] In use, the sliding frame 401, guide rod 402, support plate 403 and vibration motor 404 can be used to add an auxiliary feeding mechanism. By using sliding, sleeve and vibration, it can replace manual auxiliary loading and unloading operations. It can also shake off and separate the mixed waste chips, reducing the pollution of the working environment.

[0018] To improve the polishing effect, for example, such as Figure 2 , Figure 3As shown, the present invention also includes the following: the transmission assembly 6 includes a mounting bracket 601, and the bottom of the guide rod 402 is connected to the mounting bracket 601 by bolts; one side of the mounting bracket 601 is rotatably connected to a transmission gear 602 via a damping shaft; one side of the mounting bracket 601 is located at the top of the transmission gear 602 and is rotatably connected to a drive gear 603 via a shaft; and the other side of the mounting bracket 601 is provided with a handwheel 604, which is connected to the drive gear 603 by bolts.

[0019] In use, an auxiliary flipping mechanism can be added through the mounting bracket 601, transmission gear 602, drive gear 603 and handwheel 604. By using gear transmission, the polishing position and range of the water meter housing can be adjusted to increase the polishing area.

[0020] For example, such as Figure 2 As shown, the present invention also includes a spring 405 sleeved around the periphery of the guide rod 402 between the sliding frame 401 and the support plate 403, a sealing gasket 406 being bonded to the bottom of the sliding frame 401, and the guide rod 402 passing through the sealing gasket 406 through a reserved hole.

[0021] During use, the spring 405 facilitates the use of elasticity to enhance the vibration effect of the support plate 403, and the sealing gasket 406 facilitates auxiliary protection on the top of the outer barrel 2 to avoid environmental pollution caused by polishing liquid splashing.

[0022] For example, such as Figure 4 As shown, the present invention also includes an inner tub assembly 5 comprising an inner tub 501, and a transmission gear 602 connected to the inner tub 501 by bolts. The top of the inner tub 501 is rotatably connected to a cover plate 502 via a rotating shaft. Both the inner tub 501 and the cover plate 502 have through holes 503 on their surfaces. The surface of the inner tub 501 is threadedly connected to a tightening screw 504 corresponding to the cover plate 502 via a pre-reserved threaded hole.

[0023] During use, the inner barrel 501, cover plate 502, through hole 503 and tightening screw 504 facilitate the insertion of the water meter housing for auxiliary feeding, and at the same time, the polishing position and area of ​​the housing can be easily adjusted by flipping.

[0024] For example, such as Figure 5 As shown, the present invention also includes an electromagnet assembly 1 comprising a base 101, a polishing table 102 connected to the top of the base 101 by bolts, a support frame 103 provided at the bottom of the polishing table 102, an electromagnet 104 provided at the top of the support frame 103, a drive motor 105 connected to the base 101 by bolts, and the drive motor 105 connected to the support frame 103 via a drive shaft.

[0025] In use, the magnetic needle can be moved by the generated magnetic force through the base 101, polishing table 102, support frame 103, electromagnet 104 and drive motor 105 to polish the surface of the shell.

[0026] For example, such as Figure 6 As shown, the present invention also includes a guide assembly 3 comprising a fixed frame 301, the fixed frame 301 being bolted to a polishing table 102, a lead screw 302 being mounted inside the fixed frame 301 via bearings, a corresponding ball bearing slider 303 being sleeved around the lead screw 302, the ball bearing slider 303 being bolted to a sliding frame 401, a servo motor 304 being bolted to the top of the fixed frame 301, and the servo motor 304 being connected to the lead screw 302 via a drive shaft.

[0027] In use, the height and position of the sliding frame 401 can be controlled and adjusted by means of the fixed frame 301, the lead screw 302, the ball slider 303 and the servo motor 304.

[0028] In use, the operator first injects polishing liquid into the outer bucket 2, opens the cover 502, and places the water meter housing and magnetic needle into the inner bucket 501. The cover 502 is then closed, and the tightening screw 504 is turned to secure it. The servo motor 304 is manually activated to drive the lead screw 302 to rotate, using the ball bearing slider 303 to move the sliding frame 401 and the inner bucket 501 downwards, allowing the water meter housing to enter the outer bucket 2. The drive motor 105 and electromagnet 104 are then manually activated, using the generated magnetic force to pull... The magnetic needle moves to polish the surface of the shell. After polishing, the inner barrel 501 is moved upward and away from the outer barrel 2 by the lead screw 302 and the ball slider 303. At the same time, the vibration motor 404 can be manually turned on. The up and down shaking of the guide rod 402 and the support plate 403 can shake off the polishing liquid and impurities in the inner barrel 501 through the through hole 503, thereby playing an auxiliary screening role, reducing the pollution of the working environment, and improving the polishing quality. To avoid the bottom of the housing being difficult to contact the magnetic needle, the handwheel 604 can be manually turned, and the drive gear 603 can be engaged with the transmission gear 602 to drive the inner barrel 501 and the water meter housing inside to rotate, thereby adjusting the polishing position and area of ​​the housing, improving the polishing effect and improving the polishing quality.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A surface polishing mechanism for processing water meter housings, characterized in that, The device includes an electromagnet assembly (1), an outer barrel (2), and a displacement assembly (4). The top of the electromagnet assembly (1) is provided with the outer barrel (2). The top of the electromagnet assembly (1) is provided with a guide assembly (3) on one side of the outer barrel (2). The side of the guide assembly (3) is slidably connected to the top of the outer barrel (2). The bottom of the displacement assembly (4) is provided with an inner barrel assembly (5). A transmission assembly (6) is provided between the displacement assembly (4) and the inner barrel assembly (5). The displacement assembly (4) includes a sliding frame (401), with guide rods (402) sleeved on both sides of the sliding frame (401). A support plate (403) is bolted to the top of the guide rods (402). A vibration motor (404) is bolted between the guide rods (402) at the top of the sliding frame (401), and the output end of the vibration motor (404) is located at the bottom of the support plate (403).

2. The surface polishing mechanism for processing water meter housings according to claim 1, characterized in that, The transmission assembly (6) includes a mounting bracket (601), and the bottom of the guide rod (402) is connected to the mounting bracket (601) by bolts. One side of the mounting bracket (601) is rotatably connected to a transmission gear (602) via a damping shaft. One side of the mounting bracket (601) is located at the top of the transmission gear (602) and is rotatably connected to a drive gear (603) via a shaft. The other side of the mounting bracket (601) is provided with a handwheel (604), and the handwheel (604) is connected to the drive gear (603) by bolts.

3. The surface polishing mechanism for processing water meter housings according to claim 1, characterized in that, A spring (405) is sleeved around the periphery of the guide rod (402) between the sliding frame (401) and the support plate (403). A sealing gasket (406) is bonded to the bottom of the sliding frame (401), and the guide rod (402) passes through the sealing gasket (406) through a reserved hole.

4. The surface polishing mechanism for processing water meter housings according to claim 2, characterized in that, The inner tub assembly (5) includes an inner tub (501), and a transmission gear (602) is connected to the inner tub (501) by bolts. The top of the inner tub (501) is rotatably connected to a cover plate (502) via a rotating shaft. Both the inner tub (501) and the cover plate (502) have through holes (503) on their surfaces. The surface of the inner tub (501) is threaded with a tightening screw (504) corresponding to the cover plate (502) via a reserved threaded hole.

5. The surface polishing mechanism for processing water meter housings according to claim 1, characterized in that, The electromagnet assembly (1) includes a base (101), a polishing table (102) is bolted to the top of the base (101), a support frame (103) is provided at the bottom of the polishing table (102), an electromagnet (104) is provided at the top of the support frame (103), a drive motor (105) is bolted to the base (101), and the drive motor (105) is connected to the support frame (103) through a drive shaft.

6. The surface polishing mechanism for processing water meter housings according to claim 5, characterized in that, The guide assembly (3) includes a fixed frame (301), and the fixed frame (301) is connected to the polishing table (102) by bolts. A lead screw (302) is installed in the fixed frame (301) by bearings. A corresponding ball slider (303) is sleeved on the periphery of the lead screw (302), and the ball slider (303) is connected to the sliding frame (401) by bolts. The top of the fixed frame (301) is connected to the servo motor (304) by bolts, and the servo motor (304) is connected to the lead screw (302) by a drive shaft.