A processing and positioning device for an assembly boiler dry pot
By integrating four ring array tilting positioning clamps and an infrared thermal imager detection module, the problem of unstable quality during the assembly of the water-boiling pot was solved, achieving precise positioning and online detection, and adapting to flexible production of multiple varieties.
Patent Information
- Application Number
- CN202522158342.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-13
AI Technical Summary
The existing assembly process for dry-boiling water cookers relies on workers' experience, resulting in unstable product assembly quality and an inability to adapt to the flexible production needs of small batches and multiple varieties.
It employs a tilted positioning clamp with four ring arrays and a rotation detection module with an integrated infrared thermal imager to achieve adaptive centering and multi-point uniform clamping. The infrared thermal imager performs all-round online detection and adjusts the clamping force in real time.
It achieves precise and stable positioning and online detection of the water boiling dry-boiling pot, improving assembly quality and production efficiency, and adapting to small-batch, multi-variety production.
Smart Images

Figure CN224674726U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dry-boiling pot processing technology, specifically a positioning device for processing a dry-boiling pot for boiling water. Background Technology
[0002] As an everyday cooking utensil, the assembly process of a water-boiling dry-boiling pot typically involves the assembly, testing, and packaging of multiple components such as the pot body, handle, lid knob, and accessories. During this process, the pot needs to be repeatedly positioned and clamped to perform a series of processing steps, such as screw fastening, adhesive coating, electrical connection, airtightness testing, and appearance quality inspection.
[0003] The processing of cookware is highly dependent on the experience and skill of the workers. The tightening force and position vary between different shifts and different operators, resulting in unstable product assembly quality, such as deviations in the handle installation angle and stripped screws. In addition, each type of cookware with different diameters, depths or shapes requires a special positioning mold. When switching product models, the machine must be stopped to replace the entire set of fixtures, which cannot meet the flexible production needs of small batches and multiple varieties. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this utility model provides a processing and positioning device for a dry-boiling pot for assembling water, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a positioning device for assembling a dry-boiling pot, comprising a positioning device base, a plurality of device support rods fixedly arranged at the bottom of the positioning device base, the device support rods being arranged in a circular array, the device support rods providing stable support, a working cavity with an upward opening inside the positioning device base, a working base fixedly arranged at the center of the working cavity, four positioning bases installed at the top of the working cavity, the positioning bases being arranged in a circular array, the positioning bases being inclined toward the working base, and a positioning clamp plate that can be telescopically moved at the top of the positioning base.
[0006] Preferably, the positioning base has an outwardly opening telescopic cavity, and the telescopic cavity has a telescopic clamping rod that can telescopically move, and the telescopic clamping rod is installed and connected to the bottom of the positioning clamping plate.
[0007] Preferably, a telescopic cylinder is fixedly installed inside the telescopic cavity, and the telescopic cylinder is poweredly connected to the clamping telescopic rod.
[0008] Preferably, an annular rotating ring is rotatably connected to the outer side of the top of the positioning device base, and a rotating connector is fixedly provided on one side of the bottom of the positioning device base, and the rotating connector is installed and connected to the rotating ring.
[0009] Preferably, a plurality of movable mounting plates are installed and connected to the top of the rotating ring, and the positions of the plurality of movable mounting plates are distributed in a ring array.
[0010] Preferably, a vertical support rod is installed at the top of the movable mounting plate, and a positioning detector is installed at the top of the support rod.
[0011] This utility model provides a processing and positioning device for a dry-boiling pot during assembly. It has the following beneficial effects: 1. This solution achieves adaptive centering and multi-point uniform clamping of cookware through four ring arrays and synchronously driven tilting positioning clamps, providing a unified, accurate and reliable reference positioning, which fundamentally ensures the assembly quality of the product. In addition, it can adapt to cookware with different diameters, depths and tapers, without the need to design and replace special positioning molds for each product.
[0012] 2. This solution integrates a rotating detection module of an infrared thermal imager, which not only enables all-round, blind-angle online detection of cookware during processing, but also feeds the detection data back to the control system in real time. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the external structure of this utility model; Figure 2 This is a bottom view of the structure of this utility model; Figure 3 This is a top view of the structure of this utility model; Figure 4 This utility model Figure 3 A cross-sectional view along the AA direction.
[0014] In the diagram: 101, positioning device base; 102, device support rod; 103, rotating ring; 104, movable mounting plate; 105, supporting vertical rod; 106, working chamber; 107, positioning detector; 108, working base; 109, positioning clamping plate; 110, positioning base; 111, rotating connector; 112, telescopic chamber; 113, clamping telescopic rod; 114, telescopic cylinder. Detailed Implementation
[0015] This utility model embodiment provides a processing and positioning device for a general assembly water-boiling dry-boiling pot, such as... Figure 1-4As shown, the device includes a positioning device base 101. Several device support rods 102 are fixedly installed at the bottom of the positioning device base 101. The device support rods 102 are arranged in a circular array and provide stable support. The positioning device base 101 has an upward-opening working cavity 106. A working base 108 is fixedly installed at the center of the working cavity 106. Four positioning bases 110 are installed at the top of the working cavity 106. The positioning bases 110 are arranged in a circular array and are tilted towards the working base 108. The top of the positioning base 110 is provided with a telescopic positioning clamp 109.
[0016] It should be further explained that the bottom of the positioning clamp 109 is inclined and the top is straight. The positioning clamps 109 work together to clamp and fix the pot.
[0017] Furthermore, the positioning base 110 is provided with an outwardly opening telescopic cavity 112, and the telescopic cavity 112 is provided with a telescopic clamping rod 113 that can telescopically move. The telescopic clamping rod 113 is installed and connected to the bottom of the positioning clamping plate 109.
[0018] Furthermore, a telescopic cylinder 114 is fixedly installed inside the telescopic cavity 112, and the telescopic cylinder 114 is poweredly connected to the clamping telescopic rod 113.
[0019] It should be further explained that when the telescopic cylinder 114 is activated, it can drive the clamping telescopic rod 113 to extend and retract, which in turn drives the positioning clamp 109 to extend and retract, thereby achieving the effect of clamping and fixing the pot.
[0020] Furthermore, a rotating ring 103 is rotatably connected to the outer side of the top of the positioning device base 101, and a rotating connector 111 is fixedly provided on one side of the bottom of the positioning device base 101. The rotating connector 111 is installed and connected to the rotating ring 103.
[0021] It should be further explained that the rotating connector 111 has a rotating gear connected to it, and the inner ring of the rotating ring 103 has a toothed groove. The rotating gear meshes with the toothed groove. When the rotating connector 111 is started, it can drive the rotating gear to rotate through the power connection, and then drive the rotating ring 103 to rotate by meshing with it.
[0022] Furthermore, a number of movable mounting plates 104 are installed and connected to the top of the rotating ring 103, and the positions of the movable mounting plates 104 are distributed in a ring array.
[0023] Furthermore, a vertical support rod 105 is installed at the top of the movable mounting plate 104, and a positioning detector 107 is installed at the top of the support rod 105.
[0024] It should be further explained that the positioning detector 107 is equipped with an infrared thermal imager, which monitors the temperature distribution of the cookware and provides a basis for adjusting the positioning force.
[0025] When using this solution, the operator places the dry-boiling pot to be assembled on the working base 108 in the center of the working chamber 106, starts the device, and the four telescopic cylinders 114 synchronously drive the corresponding clamping telescopic rods 113 to extend towards the center, thereby driving the four positioning clamps 109 to move synchronously.
[0026] Since the bottom of the positioning base 110 and the positioning clamp 109 are both inclined, they simultaneously contact and hold the side wall of the pot from above the rim of the pot. They can adaptively center and clamp pots of different diameters and tapers, effectively avoiding problems such as inaccurate handle installation angle caused by single-point force or angular deviation, and ensuring the uniformity of assembly standards.
[0027] During and after clamping, the operator can activate the rotating connector 111, which drives the rotating gear inside it. By meshing with the tooth groove of the inner ring of the rotating ring 103, the rotating ring 103 and its movable mounting plate 104, support rod 105 and positioning detector 107 rotate together around the pot.
[0028] The infrared thermal imager inside the positioning detector 107 performs an all-round scan of the clamped and fixed cookware during rotation, and monitors its surface temperature distribution field in real time. When the heating wire is connected or the thermal conductivity is tested later, the temperature data can be transmitted to the control system. By analyzing the uniformity of the temperature field, the system can indirectly determine whether the contact between the bottom of the cookware and the working base 108 is good and whether there is any unevenness in the material of the cookware. If a local temperature abnormality is found, the clamping force of the positioning clamp 109 at the corresponding position can be automatically fine-tuned to improve thermal contact, thereby realizing intelligent positioning force adjustment.
[0029] After completing the assembly or inspection at one workstation, rotating the ring 103 can drive all the inspection units on it to quickly rotate to the next workstation. Alternatively, the operator can loosen the clamp, change the angle of the pot, and then re-clamp it to perform other processes. The entire process achieves rapid, accurate, adaptive positioning and online inspection of the pot, which greatly improves the stability of assembly quality and production efficiency, and is especially suitable for the flexible production needs of small batches and multiple varieties.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A positioning device for assembling a dry-boiling pot, comprising a positioning device base (101), characterized in that: The bottom of the positioning device base (101) is fixedly provided with several device support rods (102). The device support rods (102) are arranged in a circular array and provide stable support. The positioning device base (101) is provided with an upward-opening working cavity (106). A working base (108) is fixedly provided in the center of the working cavity (106). Four positioning bases (110) are installed at the top of the working cavity (106). The positioning bases (110) are arranged in a circular array and are inclined towards the working base (108). The top of the positioning base (110) is provided with a positioning clamp (109).
2. The assembly and positioning device for a dry-boiling pot according to claim 1, characterized in that: The positioning base (110) has an outward-facing telescopic cavity (112), and a clamping telescopic rod (113) is provided in the telescopic cavity (112). The clamping telescopic rod (113) is installed and connected to the bottom of the positioning clamp (109).
3. The assembly and positioning device for a dry-boiling pot according to claim 2, characterized in that: A telescopic cylinder (114) is fixedly installed inside the telescopic cavity (112), and the telescopic cylinder (114) is poweredly connected to the clamping telescopic rod (113).
4. The assembly and positioning device for a dry-boiling pot according to claim 1, characterized in that: A rotating ring (103) is rotatably connected to the outer side of the top of the positioning device base (101), and a rotating connector (111) is fixedly provided on one side of the bottom of the positioning device base (101). The rotating connector (111) is installed and connected to the rotating ring (103).
5. The assembly and positioning device for a dry-boiling pot according to claim 4, characterized in that: The top of the rotating ring (103) is connected to several movable mounting plates (104), and the positions of the several movable mounting plates (104) are arranged in a ring array.
6. The assembly and positioning device for a dry-boiling pot according to claim 5, characterized in that: The top of the movable mounting plate (104) is equipped with a support rod (105), and the top of the support rod (105) is equipped with a positioning detector (107).