A cigarette case paperboard processing gilding die cutting device
By installing an intelligent digital pressure gauge and air pressure monitoring system on the die-cutting plate, the problem of untimely detection of die-cutting plate offset was solved, enabling stable installation and timely maintenance of the die-cutting plate, reducing scrap rate, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202522051005.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-24
AI Technical Summary
In existing technologies, the offset of the die-cutting plate during cardboard processing cannot be detected in a timely manner, leading to delayed maintenance and increased scrap rate.
The system employs an intelligent digital pressure gauge and an air pressure monitoring system to monitor air pressure changes on the die-cutting plate in real time. Through the cooperation of the piston plate and the positioning rod, it ensures stable installation of the die-cutting plate and provides timely alarms when it deviates, thereby reducing the scrap rate.
This enabled stable installation and timely maintenance of the die-cutting plate, reducing the scrap rate and improving processing efficiency and product quality.
Smart Images

Figure CN224675076U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cardboard processing technology, specifically to a hot stamping and die-cutting device for cigarette box cardboard processing. Background Technology
[0002] Hot stamping is a printing decoration process that involves heating a metal printing plate, applying foil, and pressing gold text or patterns onto printed materials. Die-cutting machines use steel knives, metal molds, and steel wire (or templates carved from steel plates) to apply pressure through the printing plate, cutting the printed materials into a specific shape. It is an important piece of equipment for post-printing packaging processing. Currently, hot stamping and die-cutting machines are available on the market to complete hot stamping and die-cutting operations, and are divided into rotary die-cutting and flat die-cutting.
[0003] In the existing technology, flatbed die-cutting machines are usually used for cardboard processing. The die-cutting plate of the flatbed die-cutting machine is repeatedly punched during use. Currently, the factory adopts a regular maintenance method to check the bolt insertion and die-cutting plate offset and perform corresponding maintenance.
[0004] However, the above method has the following drawbacks in actual use: although the installation and docking of the die-cutting plate can be completed by using only bolt connection, the stabilization effect after the die-cutting plate has been used for multiple stamping is generally poor, and the offset of the die-cutting plate cannot be known in time during subsequent use, which leads to maintenance delay and increases the scrap rate. Utility Model Content
[0005] The purpose of this utility model is to provide a hot stamping and die-cutting device for cigarette box cardboard processing, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a hot stamping and die-cutting device for cigarette box cardboard processing, comprising a hot stamping and die-cutting machine body, and further comprising: The hot stamping mechanism is set on the main body of the hot stamping and die-cutting machine and completes the hot stamping process on the cardboard by driving the hot stamping material. The die-cutting mechanism is mounted on the main body of the hot stamping die-cutting machine and is used for flatbed die-cutting operations; The die-cutting mechanism includes: Die-cutting plate, with die-cutting parts inside; The connecting piece, located below the connecting piece, is used to quickly complete the installation of the die-cutting plate; The monitoring component is installed on the outside of the docking component.
[0007] Preferably, the die-cutting mechanism further includes: The positioning element is two in number and symmetrically arranged along the axis. The positioning element is a horizontal strip structure.
[0008] Preferably, the positioning element includes: The positioning rod is slidably connected at one end to the mating part; A spring is fitted onto the outside of the positioning rod to drive it to return to its original position after it has been pressed and moved. Both of the positioning rods have beveled surfaces at their opposite ends.
[0009] Preferably, the docking component includes: The box is a rectangular box-shaped structure that connects to the drive cylinder on the main body of the hot stamping and die-cutting machine. The mating block is a rectangular block structure that fits into the interior of the housing, and the two are connected by bolts. The piston plate is installed on the outside of the docking block and in contact with the inner wall of the sleeve, and the surface of the positioning rod is in contact with the outside of the piston plate; A bend in the tube, on the outside of which a solenoid valve is installed.
[0010] Preferably, the monitoring element includes: The intelligent digital display pressure gauge is installed on the outside of the bend tube and is used to monitor the air pressure inside the bend tube in real time. The installation node of the intelligent digital display pressure gauge on the bend tube is between the solenoid valve and the sleeve.
[0011] Preferably, the hot stamping mechanism includes: Hot stamping rollers are installed on the main body of the hot stamping and die-cutting machine and come into contact with the cardboard during the cardboard conveying process to complete the hot stamping operation. There are two guide rollers, and hot stamping material is placed between the two guide rollers to contact the surface of the hot stamping roller.
[0012] Preferably, the piston plate further includes: The mating ring is embedded inside the mating block and connected by bolts.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, by setting a piston plate connected to the docking block, when the docking block drives the die-cutting plate to dock with the sleeve box, the piston plate is placed into the sleeve box, at which time the gas flow inside the closed sleeve box is completed, thereby completing the air pressure limiting operation. Combined with the subsequent bolt docking, the stabilization operation of the die-cutting plate is completed, reducing the occurrence of displacement. By setting an intelligent digital pressure gauge, when the die-cutting plate unexpectedly shifts, the piston plate moves accordingly, causing changes in the air pressure inside the sleeve and the folded tube. When the pressure change exceeds the preset value, the intelligent digital pressure gauge will monitor the corresponding data, allowing users to know the information and perform timely maintenance to reduce the scrap rate. Attached Figure Description
[0014] Figure 1 This is a structural diagram of the present invention; Figure 2 for Figure 1Enlarged view of A in the middle; Figure 3 This is a cross-sectional view of the sleeve and the docking block in this utility model; Figure 4 This is an exploded view of the docking block and piston plate of this utility model.
[0015] In the diagram: 100, main body of hot stamping and die-cutting machine; 200, hot stamping mechanism; 210, hot stamping roller; 220, guide roller; 300, die-cutting mechanism; 310, die-cutting plate; 320, connecting piece; 321, sleeve; 322, connecting block; 323, piston plate; 324, folded tube; 325, solenoid valve; 326, connecting ring; 330, monitoring component; 340, positioning component; 341, positioning rod; 342, spring. Detailed Implementation
[0016] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0017] Please see Figure 1-4 As shown, a hot stamping and die-cutting device for cigarette box cardboard includes a hot stamping and die-cutting machine body 100 and a hot stamping mechanism 200, which is disposed on the hot stamping and die-cutting machine body 100 and completes the hot stamping process on the cardboard by driving hot stamping material; a die-cutting mechanism 300, which is disposed on the hot stamping and die-cutting machine body 100 and is used for flatbed die-cutting operations; the die-cutting mechanism 300 includes: a die-cutting plate 310, which has a die-cutting workpiece inside, and the die-cutting workpiece has corresponding engravings to complete the die-cutting operation; a docking part 320, which is used to quickly complete the installation of the die-cutting plate 310; and a monitoring part 330, which is used to monitor the usage of the die-cutting plate 310 after installation; the die-cutting plate 310 is disposed below the docking part 320, and the monitoring part 330 is installed on the outside of the docking part 320. The die-cutting mechanism 300 also includes two positioning parts 340, which are symmetrically arranged along the axis, and the positioning parts 340 are horizontal strip structures.
[0018] Users can pre-install the die-cutting plate 310 onto the hot stamping die-cutting machine body 100 using the docking part 320. During the installation process, the positioning part 340 is used for pre-fixation to reduce the installation difficulty and improve the installation efficiency. After the installation is completed, the monitoring part 330 is used to monitor the position of the die-cutting plate 310. The cardboard is then placed into the drive roller area on the frame. During its conveying process, hot stamping is performed using the hot stamping mechanism 200. Subsequently, the die-cutting plate 310 on the die-cutting mechanism 300 contacts the cardboard for die-cutting. It should be noted that the hot stamping and die-cutting machine body 100 in this application is model Changrong MK1060CS. The hot stamping and die-cutting machine body 100 is the hot stamping and die-cutting operation part inside the equipment. The hot stamping and die-cutting machine body 100 is equipped with corresponding drive rollers, limit rollers and PLC controller. like Figure 1 As shown, the overall movement direction of the cardboard is from left to right. After the hot stamping operation is completed by the hot stamping mechanism 200, it is then die-cut by the die-cutting mechanism 300.
[0019] The positioning component 340 includes a positioning rod 341, one end of which is slidably connected to the docking component 320; a spring 342, which is sleeved on the outside of the positioning rod 341 to drive it to reset after the positioning rod 341 is pressed and moved; both positioning rods 341 have beveled surfaces at their opposite ends; the docking component 320 includes a sleeve 321, which is a rectangular box structure and docks with the drive cylinder on the hot stamping die-cutting machine body 100; a docking block 322, which is a rectangular block structure and is adapted to the inside of the sleeve 321, and the two are connected by bolts; a piston plate 323, which is installed on the outside of the docking block 322 and contacts the inner wall of the sleeve 321, and the surface of the positioning rod 341 contacts the outside of the piston plate 323; and a folding tube 324, which ensures that the air inside the sleeve 321 interacts with the outside during the movement of the piston plate 323, and a solenoid valve 325 is installed on the outside of the folding tube 324.
[0020] When the die-cutting plate 310 is installed, the mating block 322 is placed into the sleeve 321. During the mating process, the piston plate 323 will be inside the sleeve 321 and then contact the inclined surface during the movement. At this time, the positioning rod 341 is driven by the contact. After the piston plate 323 is installed in place, the spring 342 drives the positioning rod 341 to reset and receive the piston plate 323 by contact, thus completing the pre-fixing of the die-cutting plate 310. During the above process, the solenoid valve 325 is in the open state, so that the gas in the housing 321 will interact with the outside through the bend tube 324. After the die-cutting plate 310 is in place, the user can close the solenoid valve 325 to close the gas in the housing 321 and the bend tube 324, thereby completing the locking of the piston plate 323 and the die-cutting plate 310. Then, screw in the bolts at the corresponding points to complete the installation. It should be noted that when disassembling the die-cutting plate 310, the solenoid valve 325 can be opened, and then the positioning rod 341 can be pulled to separate the mating block 322 from the sleeve 321.
[0021] The monitoring component 330 includes an intelligent digital pressure gauge, which is installed on the outside of the bend 324 and is used to monitor the air pressure inside the bend 324 in real time. The installation point of the intelligent digital pressure gauge on the bend 324 is between the solenoid valve 325 and the housing 321.
[0022] After installation, the air pressure inside the housing 321 is fixed. The air pressure inside the housing 321 is monitored in real time using an intelligent digital pressure gauge. During the die-cutting and stamping process, the air pressure will change slightly. The range of this change is the preset warning value. When the air pressure change exceeds the preset value, the intelligent digital pressure gauge will send the monitoring data to the backend to alert the user and enable quick maintenance. It should be noted that the intelligent digital pressure gauge and the PLC controller are connected by bidirectional signals. The control methods and signal transmission methods of this type of equipment are existing mature technologies and will not be elaborated here.
[0023] The hot stamping mechanism 200 includes a hot stamping roller 210, which is installed on the hot stamping die-cutting machine body 100 and is used to contact the paperboard during the paperboard conveying process to complete the hot stamping operation; and two guide rollers 220, with hot stamping material in contact with the surface of the hot stamping roller 210 between the two guide rollers 220.
[0024] Two guide rollers 220 are used to complete the unwinding and rewinding of the hot stamping material, and the hot stamping material is in contact with the surface of the hot stamping roller 210, which facilitates continuous hot stamping operation. It should be noted that the guide roller 220 is driven by a motor, and the type of motor and speed control can be determined by the user according to the actual needs of the application.
[0025] Piston plate 323 also includes a mating ring 326, which is embedded inside mating block 322 and connected by bolts. By utilizing the docking ring 326, the piston plate 323 becomes detachable, allowing users to periodically inspect and replace the piston plate 323 to ensure optimal performance.
[0026] Working principle: Before operation, the connecting block 322 drives the die-cutting plate 310 to connect with the sleeve 321. Then, the gas inside the sleeve 321 is sealed to stabilize the piston plate 323 and the die-cutting plate 310. Then, the die-cutting plate 310 is reinforced with the corresponding positioning bolts to complete the installation. During operation, the cardboard is fed onto the hot stamping and die-cutting machine body 100, and then the hot stamping roller 210 is used to complete the hot stamping operation. When the cardboard moves to the die-cutting area, the drive cylinder is used in conjunction with the die-cutting plate 310 to perform the die-cutting operation, and then it is sent to the next process point. During this process, if the die-cutting plate 310 accidentally deviates, the intelligent digital display pressure gauge will monitor and generate data, which will improve the user's ability to quickly maintain the device.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A hot stamping and die-cutting device for cigarette box cardboard processing, comprising a hot stamping and die-cutting machine body (100), characterized in that, Also includes: The hot stamping mechanism (200) is set on the hot stamping die-cutting machine body (100) and completes the hot stamping process on the cardboard by driving the hot stamping material; The die-cutting mechanism (300) is mounted on the hot stamping die-cutting machine body (100) and is used for flatbed die-cutting operations; The die-cutting mechanism (300) includes: Die-cutting plate (310), with die-cutting parts inside; A docking part (320) is provided below the docking part (320) for quick installation of the die-cutting plate (310); The monitoring component (330) is installed on the outside of the docking component (320).
2. The hot stamping and die-cutting device for cigarette box cardboard processing according to claim 1, characterized in that, The die-cutting mechanism (300) further includes: The positioning element (340) is two in number and is arranged symmetrically along the axis. The positioning element (340) is a horizontal strip structure.
3. The hot stamping and die-cutting device for cigarette box cardboard processing according to claim 2, characterized in that, The positioning element (340) includes: The positioning rod (341) is slidably connected at one end to the mating part (320); A spring (342) is fitted onto the outside of the positioning rod (341) to drive the positioning rod (341) to reset after it is pressed and moved. Both of the positioning rods (341) have inclined surfaces at their opposite ends.
4. The hot stamping and die-cutting device for cigarette box cardboard processing according to claim 3, characterized in that, The docking component (320) includes: The set box (321) is a rectangular box structure that is connected to the drive cylinder on the main body (100) of the hot stamping and die-cutting machine; The mating block (322) is a rectangular block structure that fits into the interior of the sleeve (321), and the two are connected by bolts; The piston plate (323) is installed on the outside of the docking block (322) and in contact with the inner wall of the sleeve (321), and the surface of the positioning rod (341) is in contact with the outside of the piston plate (323); A bend (324) is provided, and a solenoid valve (325) is installed on the outside of the bend (324).
5. The hot stamping and die-cutting device for cigarette box cardboard processing according to claim 4, characterized in that, The monitoring element (330) includes: The intelligent digital display pressure gauge is installed on the outside of the bend tube (324) and is used to monitor the air pressure inside the bend tube (324) in real time. The installation node of the intelligent digital display pressure gauge on the bend tube (324) is between the solenoid valve (325) and the sleeve (321).
6. The hot stamping and die-cutting device for cigarette box cardboard processing according to claim 1, characterized in that, The hot stamping mechanism (200) includes: Hot stamping roller (210) is installed on the hot stamping die-cutting machine body (100) and is used to contact the paperboard during the paperboard conveying process to complete the hot stamping operation; There are two guide rollers (220), and hot stamping material is disposed between the two guide rollers (220) in contact with the surface of the hot stamping roller (210).
7. The hot stamping and die-cutting device for cigarette box cardboard processing according to claim 4, characterized in that, The piston plate (323) also includes: The mating ring (326) is embedded inside the mating block (322) and connected by bolts.