Punching device for pearl wool production

By combining the telescopic device and the drive motor, the waste EPE foam is automatically pushed out, which solves the problem of material jamming by the ring cutter, improves the punching efficiency and stability of EPE foam, and is suitable for various board shapes and sizes.

CN224675082UActive Publication Date: 2026-08-25KUNSHAN AIDEJIA PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202521340613.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2026-08-25
Estimated Expiration
2035-06-27

AI Technical Summary

Technical Problem

In the existing punching equipment used for EPE foam production, waste material is easily stuck in the annular cutter during the punching process, resulting in low efficiency and requiring manual intervention to remove the waste material.

Method used

The device uses a telescopic device to drive the displacement plate, which in turn drives the ejection plate through the connecting column to push out the waste material. Combined with the plug-in strip and limit rod structure, it facilitates the replacement of device components. The use of a drive motor and a clamping plate improves stability and applicability.

Benefits of technology

It enables automatic waste ejection without manual intervention, improving punching efficiency and enhancing the applicability and stability of the device, making it suitable for punching pearl cotton sheets of different shapes and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to punch equipment technical field and disclose a pearl wool production is with punching device, including bearing frame, is equipped with the rest plate in the lower part position of bearing frame, is equipped with a plurality of punch hole in the upper surface of rest plate, is equipped with the punch plate in bearing frame and is located above rest plate, the lower part of punch plate is equipped with a plurality of circular cutter of adaptation with punch hole, is equipped with the lower shift plate in bearing frame and is located above punch plate, the telescopic device of fixed mounting with telescopic effect is fixedly installed on the lower surface of lower shift plate, the telescopic lower end of telescopic device is fixedly installed with displacement plate, and the lower part of displacement plate is fixedly installed with a plurality of connection column that passes through punch plate. In the utility model, the displacement plate is driven to go down through telescopic device, and the pearl wool waste that is clamped in circular cutter is pushed out by the push -out plate that is driven by the connection column of displacement plate, and the pearl wool waste in circular cutter is taken out without manual, improve the efficiency when pearl wool board material is punched.
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Description

Technical Field

[0001] This utility model relates to the field of punching equipment technology, specifically a punching device for pearl cotton production. Background Technology

[0002] Pearl cotton is a non-crosslinked closed-cell structure and a new type of environmentally friendly packaging material. It is composed of countless independent air bubbles generated by the physical foaming of low-density polyethylene resin. It has many advantages such as water and moisture resistance, shock absorption, and sound insulation. During the processing of pearl cotton foam boards, drilling is carried out to ensure its air permeability.

[0003] A search revealed a patent, CN213890303U, which discloses a punching device for EPE foam production. The device includes a worktable, a power unit, a punching structure, and a limiting structure. The worktable has legs at its bottom and a through-type collection groove. Support pillars are located at the four corners of the worktable's upper surface, and platforms are positioned at the top of each pillar. The power unit includes a first cylinder and a moving plate, with the first cylinder mounted on the platform. This invention effectively limits the EPE foam to be punched and uses an adsorption device to absorb the foam, preventing positional shifts during punching, ensuring punching effectiveness and EPE foam production quality. It also effectively collects waste material after punching, avoiding resource waste and maintaining a clean working environment.

[0004] The aforementioned patents have significant beneficial effects, but in practical application, they still have the following shortcomings:

[0005] In practice, hollow annular cutters are typically used to punch through EPE foam. However, during this process, waste EPE foam material may become stuck inside the cutter, requiring manual removal and reducing the efficiency of punching. Therefore, there is an urgent need to improve the punching device for EPE foam production to address the shortcomings of existing technologies. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a punching device for EPE foam production, which eliminates the need for manual removal of EPE foam waste from the circular cutter, thereby improving the efficiency of punching EPE foam sheets.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a punching device for pearl cotton production, comprising a support frame, a placement plate located at the lower part of the support frame, a plurality of punching holes being formed through the placement plate, a punching plate located above the placement plate located inside the support frame, a plurality of circular cutters adapted to the punching holes located at the lower part of the punching plate, a lower moving plate located above the punching plate located inside the support frame, a telescopic device with a telescopic effect fixedly installed on the lower moving plate, a displacement plate fixedly installed at the lower end of the telescopic device, a plurality of connecting columns penetrating the punching plate fixedly installed at the lower part of the displacement plate, one end of the connecting column extending into the circular cutter and the end fixedly installed with a push-out plate adapted to the circular cutter, and a first drive motor for driving the punching plate and the lower moving plate to move up and down located at the upper part of the support frame.

[0008] Preferably, the placement plate, the perforated plate, and the lowering plate are all fixedly installed with plug strips on opposite sides, and the inner sidewalls of the support frame are provided with several connecting seats adapted to the plug strips, and the sides of the connecting seats are provided with plug grooves adapted to the plug strips.

[0009] Preferably, each connector has several T-shaped limiting rods on one side, a groove adapted to the limiting rods on one side, a limiting hole adapted to the end of the limiting rod on one side, and a spring fixedly installed between one side of the limiting rod and the inner wall of the groove.

[0010] Preferably, a first sliding block is fixedly installed on the side of the connecting seat located on the side of the perforated plate, and a second sliding block is fixedly installed on the side of the connecting seat located on the side of the lower plate. The inner sidewalls of the support frame are provided with a first sliding groove adapted to the second sliding block. A first driving screw with one end fixedly installed to the output end of the first driving motor is rotatably connected in the first sliding groove. The first driving screw passes through the first sliding block and the second sliding block and is threadedly connected to them.

[0011] Preferably, a number of second drive motors are fixedly installed on the upper part of the support frame, and a number of third sliding blocks are slidably connected to the opposite side walls inside the support frame. A number of second sliding grooves adapted to the third sliding blocks are opened on the opposite side walls inside the support frame. A second drive screw with one end fixedly installed to the output end of the second drive motor is rotatably connected in the second sliding groove. The second drive screw passes through the third sliding block and is threadedly connected to it. A pressure plate is fixedly installed on one side of the third sliding block.

[0012] Preferably, an inclined plate is fixedly installed between the opposite side walls of the lower part of the support frame, and the inclined plate is inclined and adapted to the placement plate.

[0013] Preferably, the cross-section of the connector strip is T-shaped and fits the connector groove.

[0014] To address the shortcomings of existing technologies, this utility model provides a punching device for EPE foam production, overcoming the deficiencies of the prior art. The beneficial effects of this utility model are as follows:

[0015] 1. In this utility model, the displacement plate is driven to move downward by the telescopic device, and the displacement plate drives the ejector plate through the connecting column to push out the pearl cotton waste stuck in the circular cutter. There is no need to manually remove the pearl cotton waste in the circular cutter, which improves the efficiency of punching pearl cotton sheets.

[0016] 2. In this utility model, the placement plate, the punching plate, and the lowering plate are all inserted into the insertion slots on the connecting seat through the insertion strips on their sides, and are used in conjunction with the limiting rod and the spring to facilitate the limiting of the insertion strips and improve the applicability of the punching device.

[0017] 3. In this utility model, the second drive motor drives the pressing plate to move, pressing the pearl cotton sheet located on the upper part of the placement plate, improving the stability when punching the pearl cotton sheet. Each pressing plate is driven independently, which can press the pearl cotton sheet with concave and convex shape in the upper part, thus improving the applicability of the device.

[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of this utility model from a side-view perspective;

[0022] Figure 3 This is a schematic cross-sectional view of the present invention.

[0023] Figure 4 for Figure 2 Enlarged structural diagram at point A in the middle;

[0024] Figure 5 for Figure 3 Enlarged structural diagram at point B.

[0025] In the diagram: 1. Support frame; 2. Placement plate; 3. Punch hole; 4. Punch plate; 5. Circular cutter; 6. Lowering plate; 7. Telescopic device; 8. Displacement plate; 9. Connecting column; 10. Push-out plate; 11. First drive motor; 12. Connecting seat; 13. Insert strip; 14. Insert groove; 15. Limiting rod; 16. Groove; 17. Limiting hole; 18. Spring; 19. First sliding block; 20. Second sliding block; 21. First sliding groove; 22. First drive screw; 23. Second drive motor; 24. Third sliding block; 25. Second sliding groove; 26. Second drive screw; 27. Pressing plate; 28. Inclined plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 A punching device for producing pearl cotton includes a support frame 1, a placement plate 2 located at the lower part of the support frame 1, a plurality of punch holes 3 passing through the placement plate 2, a punching plate 4 located above the placement plate 2 located inside the support frame 1, a plurality of circular cutters 5 adapted to the punch holes 3 located at the lower part of the punching plate 4, a lower moving plate 6 located above the punching plate 4 located inside the support frame 1, a telescopic device 7 with telescopic effect fixedly installed on the lower moving plate 6, a displacement plate 8 fixedly installed at the lower telescopic end of the telescopic device 7, a plurality of connecting posts 9 passing through the punching plate 4 fixedly installed at the lower part of the displacement plate 8, one end of the connecting post 9 extending into the circular cutter 5 and the end fixedly installed with a push-out plate 10 adapted to the circular cutter 5, and a first drive motor 11 located on the upper part of the support frame 1 for driving the punching plate 4 and the lower moving plate 6 to move up and down.

[0028] Specifically, when punching holes in the EPE foam board, the EPE foam board is placed on the upper part of the placement plate 2 and aligned. The first drive motor 11 is started by the external main controller. The first drive motor 11 drives the punching plate 4 and the lowering plate 6 to move down simultaneously. The downward movement of the punching plate 4 drives the circular cutter 5 to move down, punching holes in the EPE foam board. When the circular cutter 5 has completely punched the EPE foam board, the first drive motor 11 stops driving. At this time, the telescopic device 7 is started. The telescopic end of the telescopic device 7 drives the displacement plate 8 to move down. The displacement plate 8 drives several connecting posts 9 to move down. The connecting posts 9 drive the positions located on the lower plate to move down. The ejector plate 10 inside the circular cutter 5 moves downward, pushing the waste material inside the circular cutter 5 after punching the pearl cotton board downward until the waste material inside the circular cutter 5 is completely pushed out. Then, the first drive motor 11 is started again to drive the punching plate 4 and the lowering plate 6 to move upward, removing the pearl cotton board after punching. The displacement plate 8 is driven downward by the telescopic device 7. The displacement plate 8 drives the ejector plate 10 through the connecting column 9 to push out the pearl cotton waste material stuck in the circular cutter 5. There is no need to manually remove the pearl cotton waste material inside the circular cutter 5, which improves the efficiency of punching the pearl cotton board.

[0029] As a technical optimization of this utility model, the placement plate 2, the perforated plate 4 and the lowering plate 6 are all fixedly installed with plug strips 13 on opposite sides. The inner sidewalls of the support frame 1 are provided with several connecting seats 12 that are adapted to the plug strips 13. The side of the connecting seat 12 is provided with a plug groove 14 that is adapted to the plug strips 13. Several limiting rods 15 with T-shaped cross sections are passed through one side of each connecting seat 12. The side of the connecting seat 12 is provided with a groove 16 that is adapted to the limiting rods 15. The side of the plug strip 13 is provided with a limiting hole 17 that is adapted to the end of the limiting rod 15. A spring 18 is fixedly installed between the side of the limiting rod 15 and the inner sidewall of the groove 16. The plug strip 13 has a T-shaped cross section and is adapted to the plug groove 14.

[0030] Specifically, when it is necessary to punch holes of different shapes or sizes in the pearl cotton board, the placement plate 2, the punching plate 4, or the lowering plate 6 are replaced and installed. The limiting rod 15 is pulled away from the connecting seat 12. At this time, the spring 18 is stretched, and the insertion strip 13 on the side of the placement plate 2, the punching plate 4, or the lowering plate 6 is inserted into the insertion groove 14 on the connecting seat 12. The limiting hole 17 on the side of the insertion strip 13 is aligned with the end position of the limiting rod 15. The limiting rod 15 is released, and the tension of the spring 18 drives the limiting rod 15 to move. One end of the limiting rod 15 is inserted into the limiting hole 17, which completes the replacement of the placement plate 2, the punching plate 4, and the lowering plate 6, thus improving the applicability of the punching device. The connecting seat 12 that is compatible with the placement plate 2 is fixedly installed on the inner wall of the support frame 1, and the connecting seat 12 that is connected to the punching plate 4 and the lowering plate 6 is slidably connected to the inner wall of the support frame 1.

[0031] As a technical optimization of this utility model, a first sliding block 19 is fixedly installed on the side of the connecting seat 12 located on the side of the perforated plate 4, and a second sliding block 20 is fixedly installed on the side of the connecting seat 12 located on the side of the lower moving plate 6. The inner side walls of the support frame 1 are provided with a first sliding groove 21 that is adapted to the second sliding block 20. A first driving screw 22 is rotatably connected in the first sliding groove 21, one end of which is fixedly installed to the output end of the first drive motor 11. The first driving screw 22 passes through the first sliding block 19 and the second sliding block 20 and is threadedly connected to them.

[0032] Specifically, when punching, the first drive motor 11 is started. The output end of the first drive motor 11 drives the first drive screw 22 to rotate. When the first drive screw 22 rotates, it drives the first sliding block 19 and the second sliding block 20 to move simultaneously in the first sliding groove 21. The first sliding block 19 drives the punching plate 4 to move, and the second sliding block 20 drives the lower moving plate 6 to move, so as to achieve the effect of moving the punching plate 4 and the lower moving plate 6 simultaneously.

[0033] As a technical optimization of this utility model, a number of second drive motors 23 are fixedly installed on the upper part of the support frame 1. A number of third sliding blocks 24 are slidably connected to the opposite side walls inside the support frame 1. A number of second sliding grooves 25 adapted to the third sliding blocks 24 are opened on the opposite side walls inside the support frame 1. A second drive screw 26 is rotatably connected in the second sliding groove 25, one end of which is fixedly installed to the output end of the second drive motor 23. The second drive screw 26 passes through the third sliding block 24 and is threadedly connected to it. A pressure plate 27 is fixedly installed on one side of the third sliding block 24.

[0034] Specifically, the pearl cotton sheet to be punched is placed on the upper part of the placement plate 2, and the position of the pearl cotton sheet is aligned with the punching opening 3. Then, several synchronous second drive motors 23 are started. The output end of the second drive motor 23 drives the second drive screw 26 to rotate. When the second drive screw 26 rotates, it drives the third sliding block 24 to move in the second sliding groove 25. The third sliding block 24 drives the pressing plate 27 to move, pressing the pearl cotton sheet located on the upper part of the placement plate 2, improving the stability when punching the pearl cotton sheet. Moreover, each pressing plate 27 is driven independently, which can press the pearl cotton sheet with concave and convex shape in the upper part, thus improving the applicability of the device.

[0035] As a technical optimization of this utility model, an inclined plate 28 is fixedly installed between the opposite side walls of the lower part of the support frame 1. The inclined plate 28 is inclined and adapted to the placement plate 2. The pushed-out pearl cotton waste slides out through the inclined plate 28 and is collected in a concentrated manner.

[0036] All of the electrical products mentioned above can be purchased from the market. They are mature technologies and have been fully disclosed, so they will not be repeated in the instruction manual. All of the electrical products mentioned above are equipped with power cords, and they are electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power cords. The main controller can be a conventional known device such as a computer that plays a control role.

[0037] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0038] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A punching device for producing pearl cotton, comprising a support frame (1), characterized in that, The lower part of the support frame (1) is provided with a placement plate (2), and several punch holes (3) are provided through the placement plate (2). The support frame (1) is provided with a punch plate (4) located above the placement plate (2). Several circular cutters (5) adapted to the punch holes (3) are provided at the lower part of the punch plate (4). The support frame (1) is provided with a lower moving plate (6) located above the punch plate (4). A telescopic device (7) with telescopic effect is fixedly installed on the lower moving plate (6). A displacement plate (8) is fixedly installed at the lower end of the telescopic device (7). Several connecting columns (9) penetrating the punch plate (4) are fixedly installed at the lower part of the displacement plate (8). One end of the connecting column (9) extends into the circular cutter (5) and the end is fixedly installed with a push-out plate (10) adapted to the circular cutter (5). The upper part of the support frame (1) is provided with a first drive motor (11) for driving the punch plate (4) and the lower moving plate (6) to move up and down.

2. The punching device for producing pearl cotton according to claim 1, characterized in that, The placement plate (2), the perforated plate (4) and the lowering plate (6) are all fixedly installed with plug strips (13) on opposite sides. The inner side wall of the support frame (1) is provided with several connecting seats (12) that are compatible with the plug strips (13). The side of the connecting seat (12) is provided with a plug groove (14) that is compatible with the plug strips (13).

3. The punching device for producing pearl cotton according to claim 2, characterized in that, Each connector (12) has several T-shaped limiting rods (15) on one side. The connector (12) has a groove (16) that matches the limiting rod (15) on one side. The plug strip (13) has a limiting hole (17) that matches the end of the limiting rod (15) on one side. A spring (18) is fixedly installed between the limiting rod (15) and the inner wall of the groove (16).

4. A punching device for producing pearl cotton according to claim 2, characterized in that, A first sliding block (19) is fixedly installed on the side of the connecting seat (12) located on the side of the perforated plate (4), and a second sliding block (20) is fixedly installed on the side of the connecting seat (12) located on the side of the lower plate (6). The inner sidewalls of the support frame (1) are provided with a first sliding groove (21) that is adapted to the second sliding block (20). A first driving screw (22) is rotatably connected in the first sliding groove (21), one end of which is fixedly installed to the output end of the first drive motor (11). The first driving screw (22) passes through the first sliding block (19) and the second sliding block (20) and is threadedly connected to them.

5. A punching device for producing pearl cotton according to claim 1, characterized in that, Several second drive motors (23) are fixedly installed on the upper part of the support frame (1). Several third sliding blocks (24) are slidably connected to the opposite side walls inside the support frame (1). Several second sliding grooves (25) adapted to the third sliding blocks (24) are opened on the opposite side walls inside the support frame (1). A second drive screw (26) with one end fixedly installed to the output end of the second drive motor (23) is rotatably connected in the second sliding groove (25). The second drive screw (26) passes through the third sliding block (24) and is threadedly connected to it. A pressure plate (27) is fixedly installed on one side of the third sliding block (24).

6. A punching device for producing pearl cotton according to claim 1, characterized in that, An inclined plate (28) is fixedly installed between the opposite side walls of the lower part of the support frame (1). The inclined plate (28) is inclined and adapted to the placement plate (2).

7. A punching device for producing pearl cotton according to claim 2, characterized in that, The cross section of the plug strip (13) is T-shaped and is compatible with the plug groove (14).

Citation Information

Patent Citations

  • Punching device for pearl wool production

    CN213890303U