Foaming device for sponge production

Abstract

The utility model belongs to the field of sponge production, specifically speaking is a kind of foaming device for sponge production, including base, the top of base is fixedly connected with two groups of supports symmetrically, two groups of supports are fixedly connected with material cylinder between, the top of material cylinder is equipped with feed inlet, the bottom of material cylinder is fixedly connected with fixed frame, and the side of fixed frame is fixedly connected with first motor;The utility model provides a kind of foaming device for sponge production, while spraying foam in forming box, by the second motor control first pivot rotation, make stirring vane rotate, foam in material cylinder is stirred, avoid with the elapse of time, foam in material cylinder appears to settle stratification, influence the quality of forming sponge, first pivot rotation drives cam rotation simultaneously, by cam and push forming box to move, cooperate spring and the reset of baffle, make forming box can sway left and right, it is convenient for the more uniform of foam laying of spraying in forming box, improve the flatness after sponge forming.

Description

Technical Field

[0001] This utility model belongs to the field of sponge production, specifically a foaming device for sponge production. Background Technology

[0002] A sponge is a porous material with excellent water absorption, used for cleaning. Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. There are also natural sponges made from sponge animals, most of which are used for body cleaning or painting. Additionally, there are three other types of synthetic sponges made from materials such as low-density polyether, polyvinyl alcohol, and polyester. Regardless of the material, all sponge production requires a foaming process.

[0003] Most existing technologies use a nozzle to spray foam into a molding box. However, the nozzle position is not easy to adjust, and the sprayed foam can only accumulate upwards in the molding box, causing the molded sponge to bulge. Moreover, after the foam is sprayed, a large number of sharp corners will gather on its surface. After foaming, these sharp corners will form protrusions, affecting the appearance of the molded sponge. At the same time, the nozzle will also spray dead corners. The amount of foam sprayed in the dead corners is less, which will cause the molded sponge to be sunken.

[0004] Therefore, this utility model provides a foaming device for sponge production. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, which mostly involve spraying foam into a molding box using a nozzle, the nozzle position is not easily adjustable. The sprayed foam can only accumulate upwards inside the molding box, causing the molded sponge to bulge. Furthermore, after the foam is sprayed, a large number of sharp corners will gather on its surface, forming protrusions after foaming, affecting the appearance of the molded sponge. At the same time, the nozzle will also spray dead corners, where less foam is sprayed, leading to the problem of the molded sponge being sunken. This utility model proposes a foaming device for sponge production.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A foaming device for sponge production according to this utility model includes a base, two sets of supports are symmetrically fixedly connected to the top of the base, a material cylinder is fixedly connected between the two sets of supports, a feed port is opened at the top of the material cylinder, a fixed frame is fixedly connected to the bottom of the material cylinder, a first motor is fixedly connected to one side of the fixed frame, the output end of the first motor extends into the interior of the fixed frame and is fixedly connected to a lead screw, the lead screw is rotatably connected to the fixed frame, a slider is connected to the outer wall of the lead screw through a lead screw nut pair, the slider is slidably connected to the fixed frame, a nozzle is fixedly connected to the bottom of the slider, a slurry pump is fixedly connected to the bottom of the material cylinder, a connecting pipe is fixedly connected to the output end of the slurry pump, one end of the connecting pipe extends into the interior of the material cylinder, the other end of the connecting pipe is connected to the nozzle, and a molding box is provided at the top of the base and below the nozzle.

[0007] Preferably, a second motor is fixedly connected to the top of the material cylinder, and the output end of the second motor extends into the interior of the material cylinder and is fixedly connected to a first rotating shaft. A plurality of stirring blades are fixedly connected at equal intervals to the outer wall of the first rotating shaft.

[0008] Preferably, the bottom of the first rotating shaft passes through the material cylinder and is fixedly connected to a cam, the cam is used in conjunction with the molding box, and a reset component is provided on the top of the base.

[0009] Preferably, the reset assembly includes a fixing plate, which is fixedly installed on the top of the base. Two sliding shafts are symmetrically slidably connected to the inner wall of the fixing plate. One end of each sliding shaft is fixedly connected to a limit block, and the other end of each sliding shaft is fixedly connected to a baffle. The forming box is located between the baffle and the cam. Springs are sleeved on the outer walls of each sliding shaft. One end of each spring is fixedly connected to the baffle, and the other end of the spring is fixedly connected to the fixing plate.

[0010] Preferably, the base has several second rotating shafts fixedly connected at equal intervals inside, and the outer walls of the several second rotating shafts are rotatably connected to pulleys.

[0011] Preferably, the outer wall of the pulley is fixedly connected with several rubber rings at equal intervals.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The foaming device for sponge production described in this utility model uses a first motor to control the rotation of the lead screw, causing the slider to move back and forth, which in turn drives the spray head to move back and forth, thereby facilitating the spraying of foam evenly in the molding box and improving the regularity of the molded sponge.

[0014] 2. The foaming device for sponge production described in this utility model sprays foam into the molding box while simultaneously controlling the rotation of the first rotating shaft by the second motor to rotate the stirring blades and stir the foam in the material cylinder, thus preventing the foam in the material cylinder from settling and stratifying over time, which would affect the quality of the molded sponge.

[0015] 3. The foaming device for sponge production described in this utility model, when the first rotating shaft rotates, drives the cam to rotate, and the cam pushes the molding box to move. With the reset of the spring and the baffle, the molding box can swing left and right, which makes it easier for the foam sprayed in the molding box to be laid more evenly and improves the flatness of the sponge after molding. The rubber ring can increase the longitudinal friction between the molding box and the pulley and prevent the molding box from moving back and forth. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the material cylinder and molding box used in conjunction with this utility model.

[0018] Figure 2 This is a perspective view of the base and pulleys used in conjunction with this utility model;

[0019] Figure 3 This is a perspective view of the material cylinder and fixing frame used in conjunction with this utility model;

[0020] Figure 4 This is a cross-sectional view of the first rotating shaft and cam of this utility model in use;

[0021] Figure 5 This is a perspective view of the connecting pipe and the nozzle of this utility model in use;

[0022] Figure 6 This is a utility model Figure 1 Enlarged view of point A in the middle;

[0023] Figure 7 This is a utility model Figure 4 Enlarged view of point B in the middle;

[0024] In the diagram: 1. Base; 2. Support; 3. Material cylinder; 4. Feed inlet; 5. Fixing frame; 6. First motor; 7. Lead screw; 8. Slider; 9. Nozzle; 10. Slurry pump; 11. Connecting pipe; 12. Second motor; 13. First rotating shaft; 14. Stirring blade; 15. Cam; 16. Fixing plate; 17. Sliding shaft; 18. Baffle; 19. Limiting block; 20. Spring; 21. Second rotating shaft; 22. Pulley; 23. Rubber ring; 24. Molding box. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] like Figures 1 to 7 As shown, this utility model provides a technical solution: a foaming device for sponge production, including a base 1. Two sets of supports 2 are symmetrically fixedly connected to the top of the base 1. A material cylinder 3 is fixedly connected between the two sets of supports 2. A feed inlet 4 is opened at the top of the material cylinder 3. A fixed frame 5 is fixedly connected to the bottom of the material cylinder 3. A first motor 6 is fixedly connected to one side of the fixed frame 5. The output end of the first motor 6 extends into the interior of the fixed frame 5 and is fixedly connected to a lead screw 7. The lead screw 7 is rotatably connected to the fixed frame 5. A slider 8 is connected to the outer wall of the lead screw 7 through a lead screw nut pair. The slider 8 is slidably connected to the fixed frame 5. A nozzle 9 is fixedly connected to the bottom of the slider 8. A slurry pump 10 is fixedly connected to the bottom of the material cylinder 3. A connecting pipe 11 is fixedly connected to the output end of the slurry pump 10. One end of the connecting pipe 11 extends into the interior of the material cylinder 3, and the other end of the connecting pipe 11 is connected to the nozzle 9. A molding box 24 is provided at the top of the base 1 and below the nozzle 9.

[0027] Through the above technical solution, the foam material is proportioned by the material cylinder 3, and the proportioned foam is stored in the material cylinder 3. The molding box 24 is placed on the base 1 and located below the nozzle 9. The slurry pump 10 is started to pump the foam in the material cylinder 3 along the connecting pipe 11 to the nozzle 9. The foam is sprayed into the molding box 24 through the nozzle 9. By starting the first motor 6, the lead screw 7 is controlled to rotate, so that the slider 8 moves back and forth, driving the nozzle 9 to move back and forth. This makes it easier to spray the foam evenly in the molding box 24 and improve the regularity of the molded sponge.

[0028] Specifically, a second motor 12 is fixedly connected to the top of the material cylinder 3, and the output end of the second motor 12 extends into the interior of the material cylinder 3 and is fixedly connected to a first rotating shaft 13. Several stirring blades 14 are fixedly connected at equal intervals to the outer wall of the first rotating shaft 13.

[0029] Through the above technical solution, while spraying foam into the molding box 24, the second motor 12 is started to drive the first rotating shaft 13 to rotate, causing the stirring blade 14 to rotate and stir the foam in the material cylinder 3, so as to avoid the foam in the material cylinder 3 from settling and stratifying over time, which would affect the quality of the molded sponge.

[0030] Specifically, the bottom of the first rotating shaft 13 passes through the material cylinder 3 and is fixedly connected to a cam 15. The cam 15 is used in conjunction with the forming box 24. A reset assembly is provided on the top of the base 1. The reset assembly includes a fixing plate 16, which is fixedly installed on the top of the base 1. Two sliding shafts 17 are symmetrically slidably connected to the inner wall of the fixing plate 16. One end of each sliding shaft 17 is fixedly connected to a limit block 19, and the other end of each sliding shaft 17 is fixedly connected to a baffle 18. The forming box 24 is located between the baffle 18 and the cam 15. Springs 20 are sleeved on the outer walls of each sliding shaft 17. One end of the spring 20 is fixedly connected to the baffle 18, and the other end of the spring 20 is fixedly connected to the fixing plate 16.

[0031] Through the above technical solution, the first rotating shaft 13 rotates while driving the cam 15 to rotate. When the protruding end of the cam 15 rotates to a position close to the molding box 24, it pushes the molding box 24 to move to one side, causing the baffle 18 to move to one side, which in turn drives the sliding shaft 17 to move to one side and compresses the spring 20. When the protruding end of the cam 15 rotates to a position far away from the molding box 24, the baffle 18 moves back under the action of the spring 20, pushing the molding box 24 to move back. This process repeats itself. As the cam 15 rotates, it causes the molding box 24 to sway left and right, which makes it easier for the foam sprayed inside the molding box 24 to be laid more evenly and improves the flatness of the sponge after molding.

[0032] Specifically, the base 1 has several second rotating shafts 21 fixedly connected at equal intervals inside, and pulleys 22 are rotatably connected to the outer walls of the several second rotating shafts 21; and several rubber rings 23 are fixedly connected to the outer walls of the pulleys 22 at equal intervals.

[0033] Through the above technical solution, the set pulley 22 can reduce the friction between the molding box 24 and the base 1, making it easier for the molding box 24 to swing left and right on the base 1. The set rubber ring 23 can increase the longitudinal friction between the molding box 24 and the pulley 22, preventing the molding box 24 from moving back and forth.

[0034] In use, the foam material is proportioned using the material cylinder 3, and the proportioned foam is stored inside the material cylinder 3. The molding box 24 is placed on the base 1 and positioned below the nozzle 9. The slurry pump 10 is started, and the foam in the material cylinder 3 is pumped along the connecting pipe 11 to the nozzle 9. The foam is then sprayed into the molding box 24 through the nozzle 9. By starting the first motor 6, the lead screw 7 is rotated, causing the slider 8 to move back and forth, which in turn moves the nozzle 9 back and forth. This facilitates the even spraying of the foam into the molding box 24, improving the uniformity of the molded sponge. While spraying the foam into the molding box 24, the second motor 12 is started, driving the first rotating shaft 13 to rotate, causing the stirring blade 14 to rotate and agitate the foam in the material cylinder 3. This prevents the foam from settling and stratifying over time, which would affect the quality of the molded sponge. The first rotating shaft 13 rotates simultaneously with... The cam 15 rotates, and when the protruding end of the cam 15 rotates close to the molding box 24, it pushes the molding box 24 to one side, causing the baffle 18 to move to one side, which in turn drives the sliding shaft 17 to move to one side, compressing the spring 20. When the protruding end of the cam 15 rotates away from the molding box 24, the baffle 18 moves back under the action of the spring 20, pushing the molding box 24 back. This process repeats, and as the cam 15 rotates, the molding box 24 sways left and right, making it easier for the foam sprayed inside the molding box 24 to be laid more evenly, improving the flatness of the foam after molding. The pulley 22 reduces the friction between the molding box 24 and the base 1, making it easier for the molding box 24 to sway left and right on the base 1. The rubber ring 23 increases the longitudinal friction between the molding box 24 and the pulley 22, preventing the molding box 24 from moving back and forth.

[0035] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0036] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A foaming device for sponge production, characterized in that, The device includes a base, on which two sets of supports are symmetrically fixedly connected at the top. A material cylinder is fixedly connected between the two sets of supports. A feed inlet is opened at the top of the material cylinder. A fixed frame is fixedly connected to the bottom of the material cylinder. A first motor is fixedly connected to one side of the fixed frame. The output end of the first motor extends into the interior of the fixed frame and is fixedly connected to a lead screw. The lead screw is rotatably connected to the fixed frame. A slider is connected to the outer wall of the lead screw through a lead screw and nut pair. The slider is slidably connected to the fixed frame. A nozzle is fixedly connected to the bottom of the slider. A slurry pump is fixedly connected to the bottom of the material cylinder. A connecting pipe is fixedly connected to the output end of the slurry pump. One end of the connecting pipe extends into the interior of the material cylinder, and the other end of the connecting pipe is connected to the nozzle. A molding box is provided on the top of the base and below the nozzle.

2. The foaming device for sponge production according to claim 1, characterized in that, A second motor is fixedly connected to the top of the material cylinder. The output end of the second motor extends into the inside of the material cylinder and is fixedly connected to a first rotating shaft. Several stirring blades are fixedly connected at equal intervals to the outer wall of the first rotating shaft.

3. The foaming device for sponge production according to claim 2, characterized in that, The bottom of the first rotating shaft passes through the material cylinder and is fixedly connected to a cam. The cam is used in conjunction with the molding box, and a reset component is provided on the top of the base.

4. The foaming device for sponge production according to claim 3, characterized in that, The reset assembly includes a fixing plate, which is fixedly installed on the top of the base. Two sliding shafts are symmetrically slidably connected to the inner wall of the fixing plate. One end of each sliding shaft is fixedly connected to a limit block, and the other end of each sliding shaft is fixedly connected to a baffle. The forming box is located between the baffle and the cam. Springs are sleeved on the outer walls of each sliding shaft. One end of each spring is fixedly connected to the baffle, and the other end of the spring is fixedly connected to the fixing plate.

5. The foaming device for sponge production according to claim 1, characterized in that, The base has several second rotating shafts fixedly connected at equal intervals inside, and pulleys are rotatably connected to the outer walls of the second rotating shafts.

6. The foaming device for sponge production according to claim 5, characterized in that, The outer wall of the pulley is fixedly connected with several rubber rings at equal intervals.

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