Extrusion molding equipment for Tj plate processing

Abstract

The utility model relates to Tj board processing technical field, and disclose a kind of extrusion sizing equipment for Tj board processing, including fixed mould and side mould, the top of fixed mould is provided with micropore, the bottom of fixed mould is provided with oblique hole, the inside of oblique hole is embedded with porous ceramic filter disc, the top and bottom of fixed mould are all fixedly installed vibration motor, the side of fixed mould and the side of side mould are all fixedly provided with convex strip, the side of convex strip is equipped with sealing washer, the top and bottom of convex strip are all clamped with jacket;Through vertical setting fixed mould and side mould, save ground space, drive pressure material assembly by hydraulic cylinder, can be to plate and be shaped extrusion, with vibration motor can guarantee the compactness of plate, avoid the phenomenon of uneven density, pre-pressing stage can discharge gas by micropore, high pressure compact stage, excess gas is discharged by oblique hole, reduce the residue of gas.

Description

Technical Field

[0001] This utility model relates to the field of Tj plate processing technology, specifically to an extrusion and shaping device for Tj plate processing. Background Technology

[0002] TJ board is a lightweight partition board used for architectural decoration or structure. It is usually made of aluminum alloy, PVC or other composite materials and formed by extrusion. It is lightweight, corrosion-resistant and easy to install. It is often used in curtain walls, ceilings, partitions and other projects, taking into account both aesthetics and functionality.

[0003] The current production of Tj board mostly adopts flat mold vibration molding, which requires a large mold area and a long production line. Horizontal casting can easily lead to material delamination and uneven board density. The mixture contains a large amount of lightweight aggregate (ceramsite, perlite, etc.) and foaming agent, which can easily trap air during the extrusion process. If the gas is not discharged, it will reduce the compressive strength of the board.

[0004] Therefore, an extrusion shaping device is needed that can achieve high-pressure homogeneous extrusion and ensure the quality of sheet material processing. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an extrusion and shaping device for Tj plate processing, which has the advantages of small footprint and the ability to uniformly extrude the plate, thus solving the problems mentioned in the background technology.

[0006] This utility model provides the following technical solution: an extrusion and shaping device for Tj plate processing, comprising a fixed mold and a side mold. The top of the fixed mold has a micro-hole, and the bottom of the fixed mold has an oblique hole. A porous ceramic filter is embedded inside the oblique hole. A vibration motor is fixedly installed on both the top and bottom of the fixed mold. A protruding strip is fixedly provided on one side of the fixed mold and one side of the side mold. A sealing gasket is provided on one side of the protruding strip. A sleeve is snapped into the top and bottom of the protruding strip. Limiting components are provided on both sides of the sleeve to limit its movement. A hydraulic cylinder is fixedly installed at the top of the fixed mold. The telescopic rod of the hydraulic cylinder is connected to a pressing component for extruding the plate.

[0007] As a preferred technical solution of this utility model, the limiting component includes a bracket, the bracket is slidably connected to a pull rod, the top and bottom of the pull rod are both fitted with springs, one end of the pull rod is fixedly provided with a vertical plate, one side of the vertical plate is fixedly provided with an insert plate, and one side of the protrusion is provided with a slot that engages with the insert plate.

[0008] As a preferred embodiment of this utility model, the jacket has grooves on both sides, and the insert plate is slidably connected to the grooves.

[0009] As a preferred embodiment of this utility model, the pressing assembly includes a pressing plate, a pressure sensor is fixedly installed at the middle of the top of the pressing plate, the pressure sensor is fixedly connected to the telescopic rod of the hydraulic cylinder, a rubber strip is fixedly provided at the bottom of the pressing plate, and the pressing plate is slidably connected to the inner wall of the top of the fixed mold.

[0010] As a preferred embodiment of this utility model, guide posts are fixedly provided on both sides of the top of the pressure plate, and the guide posts are slidably connected to side plates.

[0011] As a preferred embodiment of this utility model, a support is welded to the top of the fixed mold, the hydraulic cylinder is fixedly connected to the middle of the top of the support, and the two sides of the top of the hydraulic cylinder are respectively welded to one side of the two side plates.

[0012] As a preferred embodiment of this utility model, a feed inlet is provided on one side of the top of the fixed mold, and a hopper is fixedly connected to one side of the feed inlet.

[0013] As a preferred embodiment of this utility model, a base plate is fixedly provided at the bottom end of the fixed mold, and positioning holes are provided at the four corners of the base plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. By vertically setting the fixed mold and side mold, ground space is saved. The pressing component driven by the hydraulic cylinder can shape and compress the board. The addition of the vibration motor can ensure the density of the board and avoid uneven density. During the pre-compression stage, the rising gas can be discharged through the micropores. During the high-pressure compaction stage, the excess gas is discharged through the oblique holes, reducing the residual gas and improving the compressive strength of the board. The porous ceramic filter sheet prevents slurry leakage during the degassing process.

[0016] 2. The clamping sleeve can limit the side protrusions of the fixed mold and the side mold, which can play a tightening role. The limiting component can limit the clamping sleeve to prevent it from loosening and falling off. It does not require bolt fixing, which is convenient for installation and disassembly. By removing the limiting component, disassembly can be accelerated. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the jacket of this utility model;

[0020] Figure 4 This is a schematic diagram of the limiting component of this utility model;

[0021] Figure 5 This is a schematic diagram of the material pressing assembly of this utility model.

[0022] In the diagram: 1. Fixed mold; 2. Side mold; 3. Angled hole; 4. Micro-hole; 5. Vibration motor; 6. Raised strip; 7. Jacket; 8. Limiting assembly; 801. Bracket; 802. Tie rod; 803. Spring; 804. Vertical plate; 805. Insert plate; 9. Plate groove; 10. Slot; 11. Base plate; 12. Sealing gasket; 13. Hopper; 14. Support; 15. Hydraulic cylinder; 16. Pressing assembly; 1601. Pressure plate; 1602. Pressure sensor; 1603. Rubber strip; 1604. Guide post; 17. Side plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 The extrusion and shaping equipment for Tj plate processing includes a fixed die 1 and a side die 2. The top of the fixed die 1 has micro-holes 4, and the bottom of the fixed die 1 has oblique holes 3. Porous ceramic filter sheets are embedded inside the oblique holes 3. Vibration motors 5 are fixedly installed on the top and bottom of the fixed die 1. A protrusion 6 is fixedly provided on one side of the fixed die 1 and one side of the side die 2. A sealing gasket 12 is provided on one side of the protrusion 6. A clamping sleeve 7 is snapped into the top and bottom of the protrusion 6. Limiting components 8 are provided on both sides of the clamping sleeve 7 to limit its movement. A hydraulic system is fixedly installed at the top of the fixed die 1. The hydraulic cylinder 15 has a telescopic rod connected to a pressing assembly 16 that extrudes the sheet material. By vertically setting the fixed mold 1 and the side mold 2, ground space is saved. The pressing assembly 16 driven by the hydraulic cylinder 15 can shape and extrude the sheet material. With the help of the vibration motor 5, the density of the sheet material can be ensured and the phenomenon of uneven density can be avoided. During the pre-compression stage, the rising gas can be discharged through the micropores 4. During the high-pressure compaction stage, the excess gas is discharged through the inclined holes 3. The porous ceramic filter can ensure the gas is discharged and avoid the phenomenon of slurry leakage.

[0025] In this embodiment, preferably, the limiting component 8 includes a bracket 801, a pull rod 802 slidably connected to the bracket 801, springs 803 sleeved on the top and bottom of the pull rod 802, a vertical plate 804 fixedly attached to one end of the pull rod 802, an insert plate 805 fixedly attached to one side of the vertical plate 804, a slot 10 for engaging with the insert plate 805 on one side of the protrusion 6, and plate grooves 9 on both sides of the clamp 7, with the insert plate 805 slidably connected to the plate grooves 9. The bracket 801 can support the pull rod 802, the pull rod 802 can limit the spring 803, and the spring 803 can push the insert plate 805 into the slot 10 to fix the clamp 7 and prevent the clamp 7 from loosening and falling off. By pulling the pull rod 802 and compressing the spring 803, the insert plate 805 can be pulled out, and the clamp 7 can be quickly disassembled.

[0026] In this embodiment, preferably, the pressing assembly 16 includes a pressing plate 1601, a pressure sensor 1602 is fixedly installed at the middle of the top of the pressing plate 1601, the pressure sensor 1602 is fixedly connected to the telescopic rod of the hydraulic cylinder 15, a rubber strip 1603 is fixedly provided at the bottom of the pressing plate 1601, the pressing plate 1601 is slidably connected to the inner wall of the top of the fixed mold 1, guide posts 1604 are fixedly provided on both sides of the top of the pressing plate 1601, side plates 17 are slidably connected to the guide posts 1604, a support 14 is welded to the top of the fixed mold 1, the hydraulic cylinder 15 is fixedly connected to the middle of the top of the support 14, the two sides of the top of the hydraulic cylinder 15 are respectively welded to one side of the two side plates 17, the support 14 can support the hydraulic cylinder 15, the hydraulic cylinder 15 drives the pressing plate 1601, can apply pressure to the plate, can ensure the compactness of the plate, the guide posts 1604 can prevent the pressing plate 1601 from tilting, and the pressure sensor 1602 can monitor the pressure on the plate;

[0027] In this embodiment, preferably, a feed inlet is provided on one side of the top of the fixed mold 1, and a hopper 13 is fixedly connected to one side of the feed inlet. A base plate 11 is fixedly provided at the bottom of the fixed mold 1, and positioning holes are provided at the four corners of the base plate 11. Material can be supplied into the fixed mold 1 through the hopper 13 and the feed inlet, and the fixed mold 1 can be fixedly installed through the base plate 11 and the positioning holes.

[0028] In use, the pressing assembly 16 is first lifted by the hydraulic cylinder 15, and then the material is fed into the fixed mold 1 through the hopper 13 and the feed port. After that, the pressing plate 1601 of the pressing assembly 16 is driven down by the hydraulic cylinder 15 to apply pressure to the plate, which can ensure the compactness of the plate. The guide post 1604 can prevent the pressing plate 1601 from tilting, and the pressure sensor 1602 can monitor the pressure on the plate.

[0029] During the pre-compression stage, the micropores 4 at the top of the fixed mold 1 can discharge the rising gas. During the high-pressure compaction stage, the inclined holes 3 at the bottom of the fixed mold 1 can discharge excess gas, reducing gas residue and improving the compressive strength of the plate. With the help of the vibration motor 5, the compactness of the plate can be guaranteed, avoiding the phenomenon of uneven density. During the exhaust process, the porous ceramic filter sheet avoids the phenomenon of slurry leakage.

[0030] During the compression process, the spring 803 of the limiting component 8 can push the insert plate 805 into the slot 10, which can fix the sleeve 7 and prevent the sleeve 7 from loosening and falling off. The sleeve 7 can limit the side protrusions 6 of the fixed mold 1 and the side mold 2, and can play a tightening role. When it is necessary to disassemble the mold, pull the pull rod 802 to compress the spring 803, pull out the insert plate 805, remove the sleeve 7, and then the molded plate can be disassembled.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An extrusion and shaping device for processing Tj plates, comprising a fixed die (1) and a side die (2), characterized in that: The top of the fixed mold (1) is provided with a micro-hole (4), and the bottom of the fixed mold (1) is provided with an oblique hole (3). A porous ceramic filter is embedded in the oblique hole (3). A vibration motor (5) is fixedly installed on the top and bottom of the fixed mold (1). A protrusion (6) is fixedly provided on one side of the fixed mold (1) and one side of the side mold (2). A sealing gasket (12) is provided on one side of the protrusion (6). A sleeve (7) is snapped into the top and bottom of the protrusion (6). A limiting component (8) is provided on both sides of the sleeve (7) to limit its movement. A hydraulic cylinder (15) is fixedly provided at the top of the fixed mold (1). The telescopic rod of the hydraulic cylinder (15) is connected to a pressing component (16) to extrude the plate.

2. The extrusion and shaping equipment for Tj plate processing according to claim 1, characterized in that: The limiting component (8) includes a bracket (801), which is slidably connected to a pull rod (802). The top and bottom of the pull rod (802) are fitted with springs (803). One end of the pull rod (802) is fixedly provided with a vertical plate (804). One side of the vertical plate (804) is fixedly provided with a plug plate (805). One side of the protrusion (6) is provided with a slot (10) that engages with the plug plate (805).

3. The extrusion and shaping equipment for Tj plate processing according to claim 2, characterized in that: The jacket (7) has plate grooves (9) on both sides, and the insert plate (805) is slidably connected to the plate grooves (9).

4. The extrusion and shaping equipment for Tj plate processing according to claim 1, characterized in that: The pressing assembly (16) includes a pressure plate (1601), a pressure sensor (1602) is fixedly installed at the middle of the top of the pressure plate (1601), the pressure sensor (1602) is fixedly connected to the telescopic rod of the hydraulic cylinder (15), a rubber strip (1603) is fixedly provided at the bottom of the pressure plate (1601), and the pressure plate (1601) is slidably connected to the inner wall of the top of the fixed mold (1).

5. The extrusion and shaping equipment for Tj plate processing according to claim 4, characterized in that: Guide posts (1604) are fixedly provided on both sides of the top of the pressure plate (1601), and the guide posts (1604) are slidably connected to the side plates (17).

6. The extrusion and shaping equipment for Tj plate processing according to claim 5, characterized in that: The top of the fixed mold (1) is welded with a support (14), and the hydraulic cylinder (15) is fixedly connected to the middle of the top of the support (14). The two sides of the top of the hydraulic cylinder (15) are respectively welded to one side of the two side plates (17).

7. The extrusion and shaping equipment for Tj plate processing according to claim 1, characterized in that: A feed inlet is provided on one side of the top of the fixed mold (1), and a hopper (13) is fixedly connected to one side of the feed inlet.

8. The extrusion and shaping equipment for Tj plate processing according to claim 1, characterized in that: The bottom end of the fixed mold (1) is fixedly provided with a base plate (11), and positioning holes are provided at the four corners of the base plate (11).

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