A vibration and flapping assembly of a closed gilding machine

Abstract

The utility model relates to the field of textile equipment, concretely relates to a closed gilding machine's vibration flapping subassembly. The utility model discloses a closed gilding machine's vibration flapping subassembly, including flapping unit, the flapping unit includes flapping frame, be equipped with flapping connecting rod on the flapping frame, be equipped with flapping board frame on the flapping connecting rod, be equipped with flapping board on the flapping board frame, be equipped with connecting rod spring stopper on the flapping connecting rod, one side of connecting rod spring stopper is equipped with small gyro wheel frame, the small gyro wheel frame is rotatably provided with small gyro wheel, the beating unit includes cam lever, one end of cam lever is equipped with cam lever motor, cam lever motor drives cam lever rotation, be equipped with cam on the cam lever, the cam and small gyro wheel cooperation setting.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment, specifically to a vibration beater component for a closed hot stamping machine. Background Technology

[0002] Existing hot stamping machines typically do not include a vibration tapping component; in actual production, if there are impurities on the fabric and they are not cleaned, the product will ultimately be unqualified. Therefore, a device is needed to vibrate and tap the fabric to remove the impurities. Summary of the Invention

[0003] This utility model aims to provide a vibration tapping component for a closed hot stamping machine, the specific solution of which is as follows: A vibratory tapping assembly for a closed hot stamping machine includes a tapping unit. The tapping unit includes a tapping frame, a tapping connecting rod on the tapping frame, a tapping plate frame on the tapping connecting rod, and a tapping plate on the tapping plate frame. A connecting rod spring stop is provided on the tapping connecting rod, and a small roller frame is provided on one side of the connecting rod spring stop. A small roller is rotatably mounted on the small roller frame. The tapping unit includes a cam rod, a cam rod motor is provided at one end of the cam rod, the cam rod motor drives the cam rod to rotate, and a cam is provided on the cam rod. The cam and the small roller are configured to cooperate with each other.

[0004] The clapping plate is a rubber clapping plate.

[0005] A connecting spring is provided between the connecting spring stop block and the flapping frame.

[0006] There are at least two cams.

[0007] It also includes a rotating roller, one end of which is equipped with a rotating roller motor, which drives the rotating roller to rotate, and the outer ring of the rotating roller is provided with several cylindrical crossbars.

[0008] This utility model discloses a vibration tapping component for a closed hot stamping machine. The cam is driven by a cam rod motor, which in turn drives a small roller to enable the tapping plate to perform left and right tapping operations. This design can tap the fabric, causing impurities on the fabric to fall off. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of a closed hot stamping machine according to this embodiment. Figure 1 ; Figure 2 This is a schematic diagram of the structure of a closed hot stamping machine according to this embodiment. Figure 2 ; Figure 3 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 1 ; Figure 4 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 2 ; Figure 5 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 3 ; Figure 6 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 4 ; Figure 7 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 5 ; Figure 8 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 6 ; Figure 9 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 7 ; Figure 10 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 8 ; Figure 11 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 9 ; Figure 12 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 ; Figure 13 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 one; Figure 14 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 two; Figure 15 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 three; Figure 16 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 Four; Figure 17 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 five; Figure 18 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 six; Figure 19 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 seven; Figure 20 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 eight; Figure 21 This is a partial structural diagram of a closed hot stamping machine according to this embodiment. Figure 10 Nine; Wherein the label: 1. Outer cover; 2. Leveling mechanism; 21. Leveling mechanism frame; 22. First roller leveling mechanism; 221. First roller leveling mechanism frame; 222. First roller leveling wheel; 223. First roller leveling belt; 224. Roller leveling rotating wheel; 225. Roller leveling motor; 226. Roller leveling motor drive wheel; 227. Roller leveling transmission belt; 23. Second roller leveling mechanism; 231. Second roller leveling mechanism frame; 232. Second roller leveling wheel; 233. Second roller leveling belt; 234. Roller leveling driven wheel; 24. Leveling motor mounting plate; 25. Leveling motor; 26. Leveling drive wheel; 27. First leveling transmission belt; 28. Leveling driven wheel; 29. ​​Second leveling transmission belt; 210. Roller leveling protrusion; 211. Leveling mechanism guide rail; 212. First roller leveling mechanism telescopic cylinder; 3. Vibration and tapping mechanism; 31. Brush assembly; 311. Brush unit; 312. Brush holder; 313. Brush rod; 3131. Threaded section; 3132. Smooth section; 314. Brush seat; 3141. T-shaped pull-out block; 315. Brush; 316. Nut; 317. Brush rod spring stop; 318. Brush rod spring; 32. Vibration and tapping assembly; 321. Rotating roller; 323. Cylindrical crossbar; 33. Tapping unit; 331. Tapping frame; 332. Tapping connecting rod; 333. Tapping plate frame; 334. Tapping plate; 335. Connecting rod spring stop; 336. Connecting rod spring; 337. Small roller frame; 338. Small roller; 339. Cam rod; 340. Cam rod motor; 341. Cam; 4. Automatic rubber roller changing system; 41. Lifting pressure roller assembly; 411. Pressure roller frame; 412. Pressure roller lifting cylinder; 413. Pressure roller; 42. Rubber roller changing guide rail; 43. Moving roller frame assembly; 431. Moving roller trolley; 432. Trolley track; 433. Trolley cylinder; 434. Trolley lifting block; 435. Bowl-shaped fixing block; 44. Fixed roller frame; 441. Rubber roller frame; 45. Drive roller frame; 46. Rubber roller; 47. Rubber roller rotating gear; 48. Rubber roller drive gear; 49. Rubber roller rotor; 5. Glue dispensing mechanism; 51. Glue tank; 52. Robotic arm telescopic mechanism; 521. Robotic arm frame; 522. Robotic arm lead screw; 523. Robotic arm rotary motor; 524. Robotic arm sliding block; 525. Robotic arm assembly; 5251. First connecting rod; 5252. Second connecting rod; 5253. Third connecting rod; 5254. First robotic arm pivot; 5255. First robotic arm rotary motor; 5256. Second robotic arm pivot; 5257. Second robotic arm rotary motor; 5258. Vertical section; 5259. Inclined section; 5260. Horizontal section; 526. Robotic arm positioning rod; 527. Cleaning tank; 6. Exhaust gas collection and treatment mechanism; 61. Bag filter; 62. Spray tower; 63. Activated carbon treatment equipment; 64. Main pipeline; 65. Branch pipeline. Detailed Implementation

[0010] The following is combined with Figure 1-21 Further explanation: A closed hot stamping machine includes an outer cover 1, a flattening mechanism 2, a vibration tapping mechanism 3, an automatic rubber roller changing system 4, a rubber dispensing mechanism 5, a tail gas collection and treatment mechanism 6, a high-temperature and high-pressure hot pressing device, a cooling film separation device, and a fabric stacking device. The outer cover 1 covers the flattening mechanism 2, the vibration tapping mechanism 3, the automatic rubber roller changing system 4, the rubber dispensing mechanism 5, the high-temperature and high-pressure hot pressing device, the cooling film separation device, and the fabric stacking device, thereby preventing odorous gases from escaping. The gases are finally treated by the tail gas collection and treatment mechanism 6.

[0011] The automatic rubber roller changing system 4 includes a lifting pressure roller assembly 41, a rubber roller changing guide rail 42, a movable roller frame assembly 43, a fixed roller frame 44, and a drive roller frame 45. The fixed roller frame 44 is provided with a plurality of rubber rollers 46. The movable roller frame assembly 43 moves on the rubber roller changing guide rail 42. Each rubber roller 46 includes a rubber roller body shaft. At least one end of the rubber roller body shaft is provided with a rubber roller rotating gear 47. The drive roller frame 45 is provided with a rubber roller driving gear 48. A rubber roller driving motor is provided on one side of the rubber roller driving gear 48. The rubber roller driving motor drives the rubber roller driving gear 48 to rotate. At least one rubber roller rotating gear 47 and rubber roller driving gear 48 are configured to cooperate.

[0012] The movable roller frame assembly 43 includes a movable roller trolley 431, on which a trolley track 432 and a trolley cylinder 433 are provided. The trolley cylinder 433 is equipped with a trolley lifting block 434. The trolley cylinder 433 drives the trolley lifting block 434 to move along the trolley track 432. The trolley lifting block 434 is equipped with a bowl-shaped fixing block 435. Both ends of the rubber roller shaft have rubber roller shaft grooves, and the bowl-shaped fixing block 435 is fitted into these grooves. The bowl-shaped fixing block 435 can better clamp the rubber roller 46, ensuring it does not fall off during movement.

[0013] The fixed roller frame 44 includes several rubber roller frames 441, on which rubber rollers 46 are mounted. Two rubber roller wheels 49 are rotatably connected to the rubber roller frame 441. The rubber rollers 46 are positioned above and between the two rubber roller wheels 49. The rubber rollers 46 are positioned above and between the two rubber roller wheels 49 to prevent them from falling.

[0014] Two rubber rollers 49 are rotatably connected to the drive roller frame 45. A rubber roller 46 is positioned above the two rubber rollers 49 and between the two rubber rollers 49.

[0015] The lifting pressure roller assembly 41 includes a pressure roller frame 411, on which a pressure roller lifting cylinder 412 is mounted. One end of the pressure roller lifting cylinder 412 is equipped with a pressure roller 413 (in practice, a drive motor is also mounted on one side of the pressure roller 413 to drive its rotation). The pressure roller 413 needs to be raised during the replacement of the rubber roller 46 to provide sufficient space for the replacement. The cooperation between the pressure roller 413 and the rubber roller 46 allows the adhesive to adhere to the fabric.

[0016] The automatic rubber roller changing system 4, in which the moving roller frame assembly 43 moves and clamps, enables the rubber roller 46 to move between the fixed roller frame 44 and the drive roller frame 45, thereby automatically placing the required rubber roller 46 on the drive roller frame 45 and then placing the replacement rubber roller 46 on the fixed roller frame 44.

[0017] The leveling mechanism 2 includes a leveling mechanism frame 21, on which a first roller leveling mechanism 22 and a second roller leveling mechanism 23 are mounted. The second roller leveling mechanism 23 includes two opposing second roller leveling mechanism frames 231, on which two second roller leveling rollers 232 are mounted, and a second roller leveling belt 233 is provided between the two second roller leveling rollers 232. One end of one of the second roller leveling rollers 232 in each second roller leveling mechanism frame 231 is provided with a roller leveling driven roller 234. The leveling mechanism frame 21 is equipped with a leveling motor mounting plate 24, and a leveling motor 25 is mounted on the leveling motor mounting plate 24. A leveling drive wheel 26 is mounted at one end of the leveling motor 25. A first leveling transmission belt 27 is provided between the leveling drive wheel 26 and the leveling driven wheel 234. A leveling driven wheel 28 is mounted on the leveling motor mounting plate 24. The leveling drive wheel 26 and the leveling driven wheel 28 mesh. A second leveling transmission belt 29 is provided between the leveling driven wheel 28 and the leveling driven wheel 234. A plurality of leveling protrusions 210 are evenly arranged on the second leveling belt 29.

[0018] The first roller leveling mechanism 22 is located below the second roller leveling mechanism 23, and there are two first roller leveling mechanisms 22, located on either side of the second roller leveling mechanism 23. This positional design allows for better leveling operations.

[0019] The first roller leveling mechanism 22 includes two correspondingly arranged first roller leveling frame 221s. Two first roller leveling wheels 222 are mounted on each first roller leveling frame 221. A first roller leveling belt 223 is positioned between the two first roller leveling wheels 222. A roller leveling rotating wheel 224 is located on one side of at least one first roller leveling wheel 222. A roller leveling motor 225 is mounted on each first roller leveling frame 221. A roller leveling motor drive wheel 226 is located on one side of the roller leveling motor 225. A roller leveling transmission belt 227 is positioned between the roller leveling rotating wheel 224 and the roller leveling motor drive wheel 226. A plurality of roller leveling protrusions 210 are evenly arranged on the first roller leveling belt 223.

[0020] The flattening mechanism frame 21 includes a flattening mechanism guide rail 211, on which a first roller flattening mechanism frame 221 is slidably mounted. A first roller flattening mechanism telescopic cylinder 212 is mounted on the flattening mechanism frame 211, with one end of the cylinder connected to the first roller flattening mechanism frame 221. This means the cylinder drives the first roller flattening mechanism frame 221 to move along the flattening mechanism guide rail 211. This design allows the first roller flattening mechanism frame 212 to make small adjustments, making it suitable for more fabrics. It can also be adjusted in position during machine operation for better flattening.

[0021] The second roller leveling mechanism 23 of the leveling mechanism 2 actually includes two leveling units, and the two leveling units work through a leveling motor. This ensures that the speed of the two leveling units is the same, thereby ensuring the leveling effect. The second roller leveling mechanism 23 further cooperates with the first roller leveling mechanism 22 to achieve better leveling.

[0022] The glue dispensing mechanism 5 includes a glue tank 51 and a robotic arm telescopic mechanism 52. The robotic arm telescopic mechanism 52 includes a robotic arm frame 521, a robotic arm screw 522 is provided on the robotic arm frame 521, a robotic arm rotating motor 523 is provided at one end of the robotic arm screw 522, the robotic arm rotating motor 523 drives the robotic arm screw 522 to rotate, a robotic arm sliding block 524 is provided on the robotic arm screw 522, a robotic arm assembly 525 is provided on the robotic arm sliding block 524, and several feeding pipes are provided on the glue tank 51.

[0023] The robotic arm frame 521 is equipped with a robotic arm positioning rod 526, and a robotic arm sliding block 524 is mounted on the robotic arm positioning rod 526. This design ensures that the robotic arm sliding block 524 moves in a straight line.

[0024] The robotic arm assembly 525 includes a first link 5251, a second link 5252, and a third link 5253 arranged sequentially. A first robotic arm pivot 5254 is provided between the first link 5251 and the second link 5252. A first robotic arm rotary motor 5255 is provided on one side of the first robotic arm pivot 5254, driving the first robotic arm pivot 5254 to rotate. A second robotic arm pivot 5256 is provided between the second link 525 and the third link 5253. A second robotic arm rotary motor 5257 is provided on one side of the second robotic arm pivot 5256, driving the second robotic arm pivot 5256 to rotate. The third link 5253 includes a vertical segment 5258, an inclined segment 5259, and a horizontal segment 5260 arranged sequentially. The structural optimization of the third link 5253 is to ensure that the robot can reach the bottom of the glue tank, because the mixing of the glue needs to be carried out at the bottom. The setting of the rotating shaft and motor is to improve the mobility of the robot.

[0025] The dispensing mechanism 5 also includes a cleaning tank 527, which is located on one side of one end of the robotic arm 521. The cleaning tank 527 is provided with a cleaning fluid inlet and a cleaning fluid outlet.

[0026] The dispensing mechanism 5 includes a robotic arm sliding block 524 that can move laterally with the screw. The position of the robotic arm can be adjusted by the two robotic arm rotary motors to better perform the mixing. The cleaning tank 527 is located on one side of one end of the robotic arm frame. After mixing is completed, the robotic arm can move to one end and then be controlled by the two robotic arm rotary motors to enter the cleaning tank for cleaning (preferably an ultrasonic cleaning tank).

[0027] The exhaust gas collection and treatment mechanism 6 includes a bag filter 61, a spray tower 62, and an activated carbon treatment device 63 arranged sequentially. The bag filter 61, spray tower 62, and activated carbon treatment device 63 are all connected by pipelines. The bag filter 61 is connected to a main pipeline 64, which has several branch pipelines 65. One end of each branch pipeline 65 is located at the vibrating beater mechanism (position 3), the automatic rubber roller changing system (position 4), and the high-temperature and high-pressure hot pressing device (position 5). The sequential arrangement of the bag filter 61, spray tower 62, and activated carbon treatment device 63 is to treat particulate matter first. The spray tower 62 can treat the exhaust gas first, significantly reducing the use of activated carbon.

[0028] The vibrating tapping mechanism 3 includes a brush assembly 31 and several staggered vibrating tapping components 32. The brush assembly 31 includes two corresponding brush units 311. Each brush unit 311 includes a brush frame 312, a brush rod 313 on the brush frame 312, a brush seat 314 on the brush rod 313, and a brush 315 on the brush seat 314.

[0029] The brush rod 313 includes a threaded section 3131 and a smooth section 3132. A nut 316 is provided on the threaded section 3131, and a brush rod spring stop 317 is provided on the smooth section 3132. A brush rod spring 318 is provided between the brush rod spring stop 317 and the brush holder 312. The brush holder 314 includes a T-shaped pull-out block 3141, which is slidably mounted on the brush rod 313. The T-shaped pull-out block 3141 facilitates the replacement of the brush holder 314. The design of the brush rod spring 318 in conjunction with the nut 316 allows for easy adjustment of the pressure of the brush 315 on the fabric.

[0030] The vibration beater assembly 3 includes a rotating roller 321. A rotating roller motor is provided at one end of the rotating roller 321. The rotating roller motor drives the rotating roller 321 to rotate. A number of cylindrical crossbars 323 are provided on the outer ring of the rotating roller 321.

[0031] The vibration patting assembly 3 includes a patting unit 33, which includes a patting frame 331. The patting frame 331 is provided with a patting connecting rod 332, the patting connecting rod 332 is provided with a patting plate frame 333, and the patting plate frame 333 is provided with a patting plate 334. The patting plate 334 is a rubber patting plate.

[0032] A connecting rod spring stop 335 is provided on the flapping link 332, and a connecting rod spring 336 is provided between the connecting rod spring stop 335 and the flapping frame 333. The connecting rod spring 336 is used for return.

[0033] A small roller frame 337 is provided on one side of the connecting rod spring stop 335. A small roller 338 is rotatably mounted on the small roller frame 337. The tapping unit 33 includes a cam rod 339. A cam rod motor 340 is provided at one end of the cam rod 339. The cam rod motor 340 drives the cam rod 339 to rotate. A cam 341 is provided on the cam rod 339. The cam 341 and the small roller 338 are configured to cooperate. There are at least two cams 341.

[0034] The staggered vibration patting components 32 of the vibration patting mechanism 3 can better perform patting vibration, while the brush component 31 can further ensure that the fabric is free of debris. The rotating roller 321 of the vibration patting component 3 rotates and, together with the cylindrical crossbar 323, can perform patting well. The patting unit 33 and the cam 341 can drive the patting connecting rod 332 to make the rubber patting plate pat. The patting unit 33 and the rotating roller 321 work together to effectively clean the debris from the fabric.

[0035] This embodiment describes a closed hot stamping machine. First, the glue dispensing mechanism 5 dispenses the glue, and the robotic arm extension mechanism 52 is used to stir the glue. The automatic glue roller changing system 4 places the required glue rollers 46 on the drive roller frame 45. Then, the fabric is flattened by the flattening mechanism 2, and then the vibration and beating mechanism 3 beats and vibrates the fabric to ensure that no dust adheres to it. Then, the fabric is dipped in glue at the glue dispensing mechanism 5 and the automatic glue roller changing system 4 (the glue on the patterned part of the glue roller 46 will adhere to the fabric). Then, the fabric passes through a high-temperature and high-pressure hot pressing device to hot press the glued fabric and the electroplated aluminum foil. After that, it is baked at high temperature several times to evaporate the excess glue. Then, it passes through a cooling film separation device to separate the electroplated aluminum foil. Finally, the finished fabric is stacked by a stacking device (so that the fabric is output neatly).

[0036] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A vibration tapping component for a closed hot stamping machine, characterized in that: The device includes a tapping unit, which comprises a tapping frame, a tapping connecting rod on the tapping frame, a tapping plate frame on the tapping connecting rod, and a tapping plate on the tapping plate frame. The tapping connecting rod has a connecting rod spring stop, and a small roller frame is located on one side of the connecting rod spring stop. A small roller is rotatably mounted on the small roller frame. The tapping unit also includes a cam rod, with a cam rod motor at one end of the cam rod driving the cam rod to rotate. A cam is mounted on the cam rod, and the cam and the small roller are configured to cooperate with each other.

2. The vibration tapping component of a closed hot stamping machine as described in claim 1, characterized in that: The clapping plate is a rubber clapping plate.

3. The vibration tapping component of a closed hot stamping machine as described in claim 1, characterized in that: A connecting spring is provided between the connecting spring stop block and the flapping frame.

4. The vibration tapping component of a closed hot stamping machine as described in claim 1, characterized in that: There are at least two cams.

5. The vibration tapping component of a closed hot stamping machine as described in claim 1, characterized in that: It also includes a rotating roller, one end of which is equipped with a rotating roller motor, which drives the rotating roller to rotate, and the outer ring of the rotating roller is provided with several cylindrical crossbars.

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