Sauce mixing and filling device

Abstract

The utility model discloses a kind of sauce material mixing and filling device, it relates to sauce processing technical field, including tank body component, the tank body component upper side is equipped with cover stirring subassembly;Tank body component side is equipped with steam heating machine, the side of this steam heating machine is equipped with controller;Tank body component side away from steam heating machine is equipped with suction pump, the suction pump bottom is fixedly connected with trolley top;Steam heating machine is transported into heating cavity by gas pipeline with heated high-temperature steam, to heat inner tank, let sauce material in inner tank can be stirred and mixed in high-temperature state;It improves the scope of application;When filling, sauce material in inner tank falls into communicating pipe in connecting pipe, then suction pump sucks away sauce material in communicating pipe and carries out filling;The output end of suction pump is fixedly connected with return pipe by pipeline, so that sauce material can circulate in inner tank and suction pump, both can improve the amount of sauce material that inner tank can hold, also can ensure that sauce material can be fully stirred.

Description

Technical Field

[0001] This utility model relates to the field of sauce processing technology, specifically a sauce mixing and filling device. Background Technology

[0002] Sauces are thick condiments made from a variety of ingredients and are widely used in cooking, serving, or food processing. They can add rich flavor, color, and texture to food. When mixing multiple ingredients, a special mixing device is required.

[0003] Chinese patent application CN 221982298 U discloses a sauce mixing device for food processing, including a mounting bracket. Rotating components for facilitating sauce pouring are provided on both the left and right sides of the mounting bracket. A rotating shaft is provided inside the mounting bracket via the rotating components. The rotating shaft is rotatably disposed inside the mounting bracket. A fixing component is provided at the end of the rotating shaft. A mixing box is provided at the end of the rotating shaft via the fixing component. The aforementioned sauce mixing equipment uses a stirring plate to stir the materials in the mixing tank; however, some sauces, such as tomato sauce, require high temperature and a sealed state during the mixing process. The aforementioned sauce mixing equipment is not sealed and does not generate heat, so it cannot process sauces that require high temperature and a sealed state, and its applicability is limited. Utility Model Content

[0004] The purpose of this invention is to provide a sauce mixing and filling device, in which high-temperature steam flows in the heating chamber to heat the inner can, thereby making the inner can a high-temperature state, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A sauce mixing and filling device includes a tank assembly with a sealing and stirring assembly on top; a steam heater is provided on one side of the tank assembly, and a controller is provided on the other side of the steam heater; a suction pump is provided on the side of the tank assembly away from the steam heater, and the bottom of the suction pump is fixedly connected to the top of a trolley. The tank assembly includes an outer shell, an inner tank inside the outer shell, and a sealed heating chamber between the outer shell and the inner tank; a connecting pipe is fixedly connected to the middle of the bottom of the inner tank, and the bottom of the connecting pipe is fixedly connected to a connecting pipe; a discharge pipe is fixedly connected to one side of the connecting pipe, and the end of the discharge pipe away from the connecting pipe is fixedly connected to the input end of the suction pump. A gas supply pipe is fixedly connected to one side of the lower end of the outer casing, and a return pipe is fixedly connected to the upper end of the other side. The return pipe is fixedly connected to the input end of the steam heater, and the gas supply pipe is fixedly connected to the output end of the steam heater. A flushing pipe is fixedly connected to one side of the connecting pipe. The sealing and stirring assembly includes a sealing cover, which is coaxially rotatably connected to a connecting rod. The bottom of the connecting rod is fixedly connected to the middle of the top of the stirring blade. The top of the sealing cover has multiple discharge ports.

[0006] As a further technical solution of this utility model, the inner diameter of the inner tank is larger than the length of the stirring fan blade; the bottom of the inner tank is inclined; the bottom of the outer shell is fixedly connected to the top of the connecting pipe; the bottom of the connecting pipe is fixedly connected to the top of the base, and the bottom of the base is fixedly connected to one side of the steam heater.

[0007] As a further technical solution of this utility model, a return pipe is fixedly connected to the upper end of the outer shell near the suction pump. The return pipe extends into the inner tank and communicates with the space inside the inner tank. A temperature sensor for detecting the temperature inside the heating chamber is installed on the outer shell.

[0008] As a further technical solution of this utility model, valves are installed on both the return pipe and the flushing pipe; the end of the flushing pipe away from the connecting pipe is connected to the water supply equipment.

[0009] As a further technical solution of this utility model, the sealing cover is equipped with an observation window and a pressure gauge, and a sealing ring is embedded in the mating surface between the sealing cover and the inner tank.

[0010] As a further technical solution of this utility model, the top of the connecting rod is fixedly connected to the output shaft of the motor, the motor is fixedly connected to the top of the mounting base, and the bottom of the mounting base is fixedly connected to the middle of the top of the sealing cover.

[0011] As a further technical solution of this utility model, the mounting base is fixedly connected to the inner bottom of the protective shell, and the motor is located inside the protective shell; the outer bottom of the protective shell away from the motor is fixedly connected to the cylinder, and the bottom of the cylinder is fixedly connected to the top of the steam heater.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model uses a steam heater to transport high-temperature steam into the heating chamber through a gas pipeline, thereby heating the inner tank and allowing the sauce in the inner tank to be stirred and mixed at a high temperature; this improves the applicability. During filling, the sauce in the inner tank falls into the connecting pipe through the connecting pipe, and then the suction pump sucks the sauce from the connecting pipe for filling. In addition, during the sealed stirring and mixing operation, the output end of the suction pump is fixedly connected to the return pipe through a pipeline, allowing the sauce to circulate in the inner tank and the suction pump, which not only increases the amount of sauce that the inner tank can hold, but also ensures that the sauce is fully stirred.

[0013] 2. This utility model can clean the inner tank and the connecting pipe by adding clean water to the flushing pipe; in addition, the temperature sensor can monitor the temperature in the heating chamber in real time to ensure temperature stability, and can also adjust the temperature according to different ingredients. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This utility model Figure 1 Side view.

[0016] Figure 3 This is a three-dimensional structural diagram of the tank assembly of this utility model.

[0017] Figure 4 This utility model Figure 3 The main view.

[0018] Figure 5 This utility model Figure 4 AA sectional view.

[0019] Figure 6 This utility model Figure 3 A schematic diagram of the internal structure.

[0020] Figure 7 This utility model Figure 6 The main view.

[0021] Figure 8 This is a three-dimensional structural diagram of the capping and stirring assembly of this utility model.

[0022] Figure 9 This utility model Figure 8 A partial structural diagram.

[0023] Figure 10 This utility model Figure 9 Another perspective view.

[0024] Figure 11 This utility model Figure 9 The main view.

[0025] In the diagram: 1-Tank assembly, 2-Sealing and stirring assembly, 3-Suction pump, 4-Controller, 5-Steam heater, 6-Trolley; 11-Outer shell, 12-Inner tank, 13-Return pipe, 14-Connecting pipe, 15-Base, 16-Discharge pipe, 17-Recirculation pipe, 18-Flushing pipe, 19-Valve, 10-Gas supply pipe, 110-Temperature sensor, 111-Heating chamber, 112-Connecting pipe, 21-Sealing cover, 22-Agitator blade, 23-Observation window, 24-Pressure gauge, 25-Discharge port, 26-Cylinder, 27-Protective shell, 28-Motor, 29-Connecting rod, 20-Mounting base. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-11 In this embodiment of the present invention, a sauce mixing and filling device includes a tank assembly 1, a sealing and stirring assembly 2 is provided on the top of the tank assembly 1; a steam heater 5 is provided on one side of the tank assembly 1, a controller 4 is provided on one side of the steam heater 5; a suction pump 3 is provided on the side of the tank assembly 1 away from the steam heater 5, and the bottom of the suction pump 3 is fixedly connected to the top of the trolley 6. The tank assembly 1 includes an outer shell 11, an inner tank 12 is provided inside the outer shell 11, and a sealed heating chamber 111 is provided between the outer shell 11 and the inner tank 12; a connecting pipe 112 is fixedly connected to the middle of the bottom of the inner tank 12, and the bottom of the connecting pipe 112 is fixedly connected to the connecting pipe 14; a discharge pipe 16 is fixedly connected to one side of the connecting pipe 14, and the end of the discharge pipe 16 away from the connecting pipe 14 is fixedly connected to the input end of the suction pump 3; The lower end of the outer casing 11 is fixedly connected to a gas supply pipe 10 on one side and a return pipe 17 is fixedly connected to the upper end of the other side. The return pipe 17 is fixedly connected to the input end of the steam heater 5, and the gas supply pipe 10 is fixedly connected to the output end of the steam heater 5. A flushing pipe 18 is fixedly connected to one side of the connecting pipe 14. The sealing and stirring assembly 2 includes a sealing cover 21, which is coaxially rotatably connected to a connecting rod 29. The bottom of the connecting rod 29 is fixedly connected to the middle of the top of the stirring blade 22. The top of the sealing cover 21 has multiple discharge ports 25. The inner diameter of the inner tank 12 is larger than the length of the stirring blade 22; the bottom of the inner tank 12 is inclined; the bottom of the outer shell 11 is fixedly connected to the top of the connecting pipe 14; the bottom of the connecting pipe 14 is fixedly connected to the top of the base 15, and the bottom of the base 15 is fixedly connected to one side of the steam heater 5. The upper end of the outer shell 11 near the suction pump 3 is fixedly connected to a return pipe 13, which extends into the inner tank 12 and communicates with the space inside the inner tank 12; a temperature sensor 110 for detecting the temperature inside the heating chamber 111 is installed on the outer shell 11. Valves 19 are installed on both the return pipe 17 and the flushing pipe 18; the end of the flushing pipe 18 away from the connecting pipe 14 is connected to the water supply equipment.

[0028] By adopting the above technical solution, the steam heater 5 transports high-temperature steam to the heating chamber 111 through the gas pipeline 10, thereby heating the inner tank 12 and allowing the sauce in the inner tank 12 to be stirred and mixed at a high temperature; this improves the applicability. During filling, the sauce in the inner tank 12 falls into the connecting pipe 14 through the connecting pipe 112, and then the suction pump 3 sucks the sauce from the connecting pipe 14 and fills it. In addition, during the sealed stirring and mixing operation, the output end of the suction pump 3 is fixedly connected to the return pipe 13 through a pipe, allowing the sauce to circulate in the inner tank 12 and the suction pump 3, which can increase the amount of sauce that the inner tank 12 can hold and ensure that the sauce is fully stirred.

[0029] In this embodiment, the sealing cover 21 is equipped with an observation window 23 and a pressure gauge 24, and a sealing ring is embedded in the mating surface between the sealing cover 21 and the inner tank 12. The top of the connecting rod 29 is fixedly connected to the output shaft of the motor 28, the motor 28 is fixedly connected to the top of the mounting base 20, and the bottom of the mounting base 20 is fixedly connected to the top middle of the sealing cover 21. The mounting base 20 is fixedly connected to the inner bottom of the protective shell 27, and the motor 28 is located inside the protective shell 27; the outer bottom of the protective shell 27 away from the motor 28 is fixedly connected to the cylinder 26, and the bottom of the cylinder 26 is fixedly connected to the top of the steam heater 5.

[0030] By adopting the above technical solution, clean water can be added to the connecting pipe 14 through the rinsing pipe 18 to clean the inner tank 12 and the connecting pipe 14; in addition, the temperature sensor 110 can monitor the temperature in the heating chamber 111 in real time to ensure temperature stability and can also adjust the temperature according to different ingredients.

[0031] As a further explanation of the above embodiments, I. Hardware Connection Method: Physical Link and Signal Transmission (a) Core components of a steam heater Steam heater 5: Steam is generated by heating water with electricity or gas, and the steam is controlled by a solenoid valve. Steam piping and heating jacket: Steam enters the heating chamber 111 through the gas supply pipe 10 and heats the sauce through heat conduction; Condensate drainage system: The condensate formed after steam releases heat is discharged through a steam trap to avoid affecting heating efficiency.

[0032] (II) Installation and connection of temperature sensor 110 Type selection: Commonly used PT100 RTD sensor (high accuracy, suitable for -200℃~650℃) or thermocouple (such as K type) (high temperature resistant, suitable for high temperature environment); Installation location: Temperature sensor 110 probe is inserted into heating chamber 111 to monitor material temperature in real time; Signal transmission: Connected to the controller via a shielded cable (to prevent electromagnetic interference), transmitting 4-20mA current signals or RS485 digital signals.

[0033] (iii) Connection between controller and actuator Controller Type 4: Industrial PLC (Programmable Logic Controller) or PID temperature controller with analog input / output interface (AI / AO). Connection logic: Temperature sensor 110 → Controller 4 (signal input) → Steam solenoid valve (actuator); The controller controls the on / off state of the solenoid valve through a relay or solid-state relay (SSR) to regulate the steam flow.

[0034] II. Working Principle: Closed-Loop Control and Temperature Regulation Logic (I) PID Control Logic (Core Principle) 1. Comparison of set value (SP) and measured value (PV): The operator sets the target temperature on the controller panel (e.g., heating the sauce to 80℃), and the temperature sensor provides real-time feedback on the current material temperature; 2. Deviation Calculation and Output Adjustment: Controller 4 calculates the output based on the deviation (SP-PV) using the PID algorithm (proportional-integral-derivative) and controls the opening of the steam solenoid valve. During the heating stage, when PV is much lower than SP, the solenoid valve is fully open, and the steam flows at maximum flow for heating. During the constant temperature stage, when PV approaches SP, the solenoid valve switches intermittently (pulse control) to maintain a stable temperature. 3. Example of dynamic adjustment: If the sauce heats up too quickly (PV overshoot), the controller reduces the steam flow; if the temperature rises too slowly, the flow is increased, forming a closed-loop regulation.

[0035] (II) Coordinated Process of Steam Heating and Temperature Control 1. Initial stage When controller 4 is activated, the steam solenoid valve opens, and steam enters heating chamber 111, heating the sauce through heat conduction.

[0036] 2. Temperature feedback stage Temperature sensor 110 converts real-time temperature into an electrical signal (such as the resistance value of PT100 increasing with temperature) and transmits it to controller 4.

[0037] 3. Adjustment Phase The controller outputs a control signal based on the PID algorithm to adjust the steam flow rate; for example, when the temperature reaches 90% of the set value (such as 72℃), the solenoid valve opening is reduced to 50% to avoid temperature overshoot.

[0038] 4. Insulation Stage When the temperature is stable within the range of SP±1℃, the solenoid valve maintains a small flow of steam or periodically switches on and off to compensate for heat loss.

[0039] III. Key Component Functions and Technical Details Controller parameter settings and optimization ID parameter adjustment: Proportional coefficient (P): determines the adjustment sensitivity. Too large a value can easily lead to temperature fluctuations, while too small a value will result in a slow response. Integration time (I): Eliminates static deviation; excessive time can lead to temperature overshoot. Differential time (D): predicts temperature change trends and suppresses overshoot; suitable for systems with large time lag (such as steam heating).

[0040] The working principle of this utility model is as follows: the steam heater 5 transports high-temperature steam to the heating chamber 111 through the gas pipeline 10, thereby heating the inner tank 12 and allowing the sauce in the inner tank 12 to be stirred and mixed at a high temperature, thus improving the applicability. During filling, the sauce in the inner tank 12 falls into the connecting pipe 14 through the connecting pipe 112, and then the suction pump 3 sucks the sauce from the connecting pipe 14 and fills it. In addition, during the sealed stirring and mixing operation, the output end of the suction pump 3 is fixedly connected to the return pipe 13 through a pipe, allowing the sauce to circulate in the inner tank 12 and the suction pump 3, which can increase the amount of sauce that the inner tank 12 can hold and ensure that the sauce is fully stirred. By adding clean water to the connecting pipe 14 through the rinsing pipe 18, the inner tank 12 and the connecting pipe 14 can be cleaned; in addition, the temperature sensor 110 can monitor the temperature in the heating chamber 111 in real time to ensure temperature stability and can also adjust the temperature according to different ingredients.

[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A sauce mixing and filling device, characterized in that: The tank assembly (1) includes a capping and stirring assembly (2) on top of the tank assembly (1); a steam heater (5) is provided on one side of the tank assembly (1), and a controller (4) is provided on one side of the steam heater (5); a suction pump (3) is provided on the side of the tank assembly (1) away from the steam heater (5), and the bottom of the suction pump (3) is fixedly connected to the top of the trolley (6). The tank assembly (1) includes an outer shell (11), an inner tank (12) is provided inside the outer shell (11), and a heating chamber (111) is sealed between the outer shell (11) and the inner tank (12); a connecting pipe (112) is fixedly connected to the middle of the bottom of the inner tank (12), and the bottom of the connecting pipe (112) is fixedly connected to the connecting pipe (14); a discharge pipe (16) is fixedly connected to one side of the connecting pipe (14), and the end of the discharge pipe (16) away from the connecting pipe (14) is fixedly connected to the input end of the suction pump (3); The lower end of the outer shell (11) is fixedly connected to a gas supply pipe (10) on one side and a return pipe (17) is fixedly connected to the upper end of the other side. The return pipe (17) is fixedly connected to the input end of the steam heater (5) and the gas supply pipe (10) is fixedly connected to the output end of the steam heater (5). A flushing pipe (18) is fixedly connected to one side of the connecting pipe (14). The sealing and stirring assembly (2) includes a sealing cover (21), which is rotatably connected to a connecting rod (29) on the same axis. The bottom of the connecting rod (29) is fixedly connected to the middle of the top of the stirring blade (22). The top of the sealing cover (21) has multiple discharge ports (25).

2. The sauce mixing and filling device according to claim 1, characterized in that: The inner diameter of the inner tank (12) is greater than the length of the stirring fan blade (22); the bottom of the inner tank (12) is inclined; the bottom of the outer shell (11) is fixedly connected to the top of the connecting pipe (14); the bottom of the connecting pipe (14) is fixedly connected to the top of the base (15), and the bottom of the base (15) is fixedly connected to one side of the steam heater (5).

3. The sauce mixing and filling device according to claim 1, characterized in that: The upper end of the outer shell (11) near the suction pump (3) is fixedly connected to a return pipe (13), which extends into the inner tank (12) and communicates with the space inside the inner tank (12); a temperature sensor (110) for detecting the temperature inside the heating chamber (111) is installed on the outer shell (11).

4. The sauce mixing and filling device according to claim 1, characterized in that: Valves (19) are installed on both the return pipe (17) and the flushing pipe (18); the end of the flushing pipe (18) away from the connecting pipe (14) is connected to the water supply equipment.

5. The sauce mixing and filling device according to claim 1, characterized in that: The sealing cover (21) is equipped with an observation window (23) and a pressure gauge (24), and a sealing ring is fitted on the mating surface of the sealing cover (21) and the inner tank (12).

6. The sauce mixing and filling device according to claim 1, characterized in that: The top of the connecting rod (29) is fixedly connected to the output shaft of the motor (28), the motor (28) is fixedly connected to the top of the mounting base (20), and the bottom of the mounting base (20) is fixedly connected to the top middle of the sealing cover (21).

7. The sauce mixing and filling device according to claim 6, characterized in that: The mounting base (20) is fixedly connected to the inner bottom of the protective shell (27), and the motor (28) is located inside the protective shell (27); the outer bottom of the protective shell (27) away from the motor (28) is fixedly connected to the cylinder (26), and the bottom of the cylinder (26) is fixedly connected to the top of the steam heater (5).

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