A material orientation packing apparatus
By using the positioning and blocking mechanisms of the material orientation packaging equipment, combined with infrared sensors and electric telescopic rods, the automatic adjustment and bundling of cardboard boxes has been achieved, solving the problems of low efficiency and difficulty in counting during manual packaging, and improving the automation level and accuracy of cardboard box production.
Patent Information
- Application Number
- CN202522108256.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
In the process of cardboard box production, manual packaging has problems such as high consumption, difficulty in counting, large counting errors, and low efficiency.
The material orientation packaging equipment uses a positioning and blocking mechanism to adjust the orientation of the cardboard boxes, and utilizes infrared sensors for detection and electric telescopic rod control. Combined with a stacking machine and a strapping machine, it achieves automated adjustment and strapping.
It enables automated positioning and bundling of cardboard boxes, reduces manual intervention, improves work efficiency, avoids counting errors, and enhances the accuracy and efficiency of the packaging process.
Smart Images
Figure CN224676524U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cardboard packaging technology, and more specifically, to a material orientation packaging device. Background Technology
[0002] In the process of cardboard box production and processing, when packing cardboard boxes, it is common to manually transfer the stacked cardboard boxes to the packing machine for packing. This method requires staff to count the quantity before packing, which has the problems of high labor consumption, large workload, difficulty in counting, easy counting errors, large counting errors, and low work efficiency. In order to solve the problems existing in the above-mentioned background technology, this utility model provides a material orientation packing device to solve the above problems. Utility Model Content
[0003] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0004] To address the technical problems mentioned in the background section, some embodiments of this application provide a material orientation packaging device, including: a conveyor and a stacker. The conveyor transports cardboard boxes, and the conveyor is equipped with two adjustment mechanisms and a stop mechanism for adjusting the orientation of the cardboard boxes. The conveyor includes fixed frames at the front and rear ends and a transport mechanism at the middle. The two adjustment mechanisms are respectively installed on the front and rear fixed frames and are arranged laterally between the two adjustment mechanisms. Each adjustment mechanism includes a fixed box fixed to the fixed frame of the conveyor. A sliding cavity is provided inside the fixed box. The rear part of the sliding cavity is T-shaped and opens backward, and the front part of the sliding cavity is round and opens forward. A rotating frame is rotatably connected to the round hole of the sliding cavity. A slider is threadedly connected to the rear end of the rotating frame. The slider slides in cooperation with the sliding cavity. A rotary motor is fixed to the rear end of the slider. A rotating rod is poweredly connected to the lower end of the rotary motor. The longest end of the cardboard box is set as a diagonal line, and the length of the diagonal line is greater than the front and rear width of the transport mechanism.
[0005] Preferably, the stacking machine includes two symmetrical support platforms, each with an inclined surface at its upper end. Guide rails are fixed to the far ends of the two support platforms. Stacking platforms capable of sliding up and down are connected to the two sets of guide rails. A push plate is provided at the right end of each stacking platform. A fixed frame is fixed to the right end face of each stacking platform. An electric screw is connected to the fixed frame. The electric screw includes a power motor fixed to the fixed frame and a bidirectional screw rotating within the fixed frame. The bidirectional screw has oppositely oriented threads at its front and rear ends. Two symmetrical threaded blocks are connected to the bidirectional screw. A fixed block is fixed to the middle of the fixed frame. A cross frame is connected between the two threaded blocks and the fixed block. The left end of the cross frame is connected to the push plate. An opening is provided at the rear end of the rotary motor. Pneumatic telescopic rods are installed at the right ends of the two support platforms and connected to the stacking platforms. Guide rails are fixed to the right ends of the two support platforms and slide up and down with the stacking platforms.
[0006] Preferably, a guide strip is fixedly provided at the upper end of the slider and at the front end of the slider, and a slide groove is provided at the upper end of the slide cavity. The slide groove has uniformly distributed scale grooves on its side wall. The guide strip slides in cooperation with the slide groove and can fit against the side wall of the scale groove.
[0007] Preferably, the stop mechanism includes two infrared sensors and a fixed plate fixed on two fixed frames. The two infrared sensors are arranged in a straight line front to back. Two symmetrical electric telescopic rods are connected and installed at the lower end of the fixed plate. The two electric telescopic rods are arranged close to the middle of the fixed plate. The two fixed frames and the two electric telescopic rods are divided into three gaps in the front-back direction. The width of each of the three gaps is less than the minimum width of the cardboard board.
[0008] Preferably, the distance between the lower end face of the electric telescopic rod and the upper end face of the transport mechanism is set as a variable distance, and the distance between the lower end face of the rotating rod and the upper end face of the transport mechanism is set as a fixed distance. The variable distance and the fixed distance have the same value. The value of the variable distance can be changed when the electric telescopic rod is raised or lowered. The rotary motor, the infrared sensor and the electric telescopic rod can all be installed and used with reference to the prior art.
[0009] Preferably, the stacking platform has two slots distributed front and back, the slots are inserted into the support platform and the slots, the distance between the two slots is set at the long end, the width of the carton board is set at the short end, and the short end is smaller than the long end.
[0010] Preferably, a strapping table is installed at the left end of the support platform and below the conveyor. The strapping table includes a slide fixedly connected to the support platform and two strapping machines installed on the slide. Pneumatic push plates are installed at the front and rear ends of the strapping table. The pneumatic push plates can move back and forth to fit against the cardboard.
[0011] The beneficial effects of this application are as follows:
[0012] 1. Two adjusting mechanisms, one on the left and one on the right, and the other on the front and back, engage with the cardboard boxes during transport. This allows for the adjustment of the cardboard boxes' positions, and the rotation of the rotating mechanisms further assists in the adjustment, preventing the boxes from jamming on the conveyor. Infrared sensors detect the cardboard boxes, enabling the electric telescopic rod to move up and down. This electric telescopic rod then further obstructs the cardboard boxes, and the conveyor moves the adjusted boxes to the stacking platform. This system allows for the adjustment of cardboard box positions without the need for manual adjustment.
[0013] 2. The support platform guides the stacking table to rise and slide, and the inclined plane is used to initially limit the carton board transported to the stacking table to prevent excessive deviation of the carton board on the stacking table. Thus, during the operation of the electric screw, the cross frame pushes the push plate to move, so that the push plate pushes the carton board to the left to the strapping machine for strapping, which is convenient, fast and easy to use. Attached Figure Description
[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0015] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0016] In the attached diagram:
[0017] Figure 1 This is a schematic diagram of the overall structure according to one embodiment of this application;
[0018] Figure 2 This is a schematic diagram of the overall structure according to one embodiment of this application;
[0019] Figure 3 yes Figure 1 Top view of the structure in the embodiment;
[0020] Figure 4 yes Figure 1 A front view of the stacker section loading cardboard in the embodiment;
[0021] Figure 5 yes Figure 2 A magnified view of a portion of point A in the embodiment;
[0022] Figure 6 yes Figure 1 An exploded view of the adjusting mechanism in the embodiment;
[0023] Figure 7 yes Figure 1 A schematic diagram of the appearance of a partially sectional view of the stacker section in the embodiment.
[0024] Figure label:
[0025] 10. Conveyor; 11. Stacker; 12. Cardboard; 13. Adjustment mechanism; 14. Gear mechanism; 15. Diagonal line; 20. Fixed box; 21. Rotating frame; 22. Slider; 23. Rotary motor; 24. Rotating rod; 25. Slide; 26. Scale groove; 27. Slide cavity; 30. Infrared sensor; 31. Fixed plate; 32. Electric telescopic rod; 40. Variable spacing; 41. Fixed spacing; 50. Support platform; 51. Guide rail; 52. Inclined surface; 53. Stacking platform; 54. Push plate; 55. Fixing frame; 56. Electric screw; 57. Threaded block; 58. Fixing block; 59. Cross frame; 60. Cavity; 61. Pneumatic telescopic rod; 62. Guide rod; 63. Bundling table; 64. Bundling machine; 65. Slide table; 66. Slot; 67. Long end; 68. Short end; 69. Pneumatic push plate. Detailed Implementation
[0026] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0027] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0028] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0029] It should be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] It should be noted that, in this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0031] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0032] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] Reference Figure 1-6A material orientation and packaging device includes: a conveyor 10 and a stacker 11. The conveyor 10 transports cardboard boxes 12. The conveyor 10 is equipped with two adjusting mechanisms 13 and a stop mechanism 14 for adjusting the orientation of the cardboard boxes 12. The conveyor 10 includes fixed frames at the front and rear ends and a transport mechanism at the middle. The two adjusting mechanisms 13 are respectively installed on the front and rear fixed frames and are arranged laterally between the two adjusting mechanisms 13. Each adjusting mechanism 13 includes a fixed box 20 fixed to the fixed frame of the conveyor 10. An internal sliding cavity 27 is provided. The rear part of the sliding cavity 27 is T-shaped and opens backward, while the front part of the sliding cavity 27 is round and opens forward. A rotating frame 21 is rotatably connected to the round hole of the sliding cavity 27. A slider 22 is threadedly connected to the rear end of the rotating frame 21. The slider 22 slides with the sliding cavity 27. A rotary motor 23 is fixed to the rear end of the slider 22. A rotating rod 24 is poweredly connected to the lower end of the rotary motor 23. The longest end of the cardboard board 12 is set as a diagonal line 15. The length of the diagonal line 15 is greater than the front and rear width of the transport mechanism. The produced cardboard board... 12 is dropped onto conveyor 10 and transported from left to right by the conveyor 10's transport mechanism. During transport, the orientation of the cardboard 12 placed on conveyor 10 is adjusted by the adjusting mechanism 13 and the stop mechanism 14. Specifically, by rotating the rotating frame 21, the thread on the rotating frame 21 drives the slider 22, which is slidably set in the slide cavity 27, to move left and right, thereby adjusting the position of the rotary motor 23 fixed on the slider 22, and realizing the front and rear position adjustment of the rotating rod 24, so that the rotating rod 24 can adapt to cardboard 12 of different sizes. 2. Ensure that the rotating rod 24 abuts against the carton board 12. By energizing the rotary motor 23, the lower rotating rod 24 is controlled to rotate. After the rotating rod 24 abuts against the side of the carton board 12, the orientation of the carton board 12 in different positions can be adjusted by the two adjustment mechanisms 13 arranged in front and behind and distributed in the left and right. The long end of the carton board 12 is biased to the left and right, so that the long end of the carton board 12 is extended to the right and transported to the stacking machine 11. After being stacked at the stacking machine 11, the packaging work is carried out.
[0034] A guide strip is fixed at the upper end of the slider 22 and at the front end of the slider 22. A slide groove 25 is opened at the upper end of the slide cavity 27. The side wall of the slide groove 25 is provided with evenly distributed scale grooves 26. The guide strip slides in cooperation with the slide groove 25 and can fit against the side wall of the scale groove 26. The slider 22 can be moved back and forth by the rotating frame 21, thereby adjusting the position of the rotating rod 24 on the conveyor 10. The guide strip on the slider 22 contacts the scale groove 26 for the staff to observe and adjust. The rotation of the rotating rod 24 abuts against the side of the carton 12 to assist in the orientation adjustment of the carton 12.
[0035] The shifting mechanism 14 includes two infrared sensors 30 fixed on two fixed frames and a fixed plate 31. The two infrared sensors 30 are arranged in a straight line, front to back. Two symmetrical electric telescopic rods 32 are connected and installed at the lower end of the fixed plate 31. The two electric telescopic rods 32 are positioned close to the middle of the fixed plate 31. The two fixed frames and the two electric telescopic rods 32 are divided into three gaps in the front-back direction. The width of each gap is less than the minimum width of the cardboard board 12. After the cardboard board 12 passes through the two adjusting mechanisms 13, the right end of the cardboard board 12 will move to the position of the two infrared sensors. Two infrared sensors 30 are positioned between each other, with the cardboard box 12 blocking the light emitted by the cardboard box 12. After the infrared sensors 30 detect the passage of the cardboard box 12 (the cardboard box 12 blocks the light emitted by the infrared sensors 30, so the other infrared sensor 30 does not receive a light signal and generates a high level), the infrared sensors 30 are connected to the electric telescopic rod 32 via a control terminal. The high level generated at the infrared sensors 30 powers the electric telescopic rod 32 via the control terminal, causing the electric telescopic rod 32 to extend downwards. Figure 5 As shown, the lower end of the electric telescopic rod 32 can abut against the carton board 12, and the carton board 12 and the conveyor 10 are parallel to each other under the abutment of the electric telescopic rod 32 against the carton board 12. The electric telescopic rod 32 returns to its original position after being extended for a period of time.
[0036] The distance between the lower end face of the electric telescopic rod 32 and the upper end face of the transport mechanism is set as a variable distance 40, and the distance between the lower end face of the rotating rod 24 and the upper end face of the transport mechanism is set as a fixed distance 41. The variable distance 40 and the fixed distance 41 have the same value. The value of the variable distance 40 can be changed when the electric telescopic rod 32 is raised and lowered. The rotary motor 23, the infrared sensor 30 and the electric telescopic rod 32 can all be installed and used with reference to the existing technology.
[0037] Reference Figure 7The stacking machine 11 includes two symmetrical support platforms 50. Each support platform 50 has an inclined surface 52 at its upper end. Guide rails 51 are fixed to the far ends of each support platform 50. Stacking platforms 53, capable of sliding up and down, are connected to the two sets of guide rails 51. A push plate 54 is provided at the right end of each stacking platform 53. A fixed frame 55 is fixed to the right end face of the stacking platform 53. An electric screw 56 is connected and installed on the fixed frame 55. The electric screw 56 includes a power motor fixed to the fixed frame 55 and a bidirectional screw rotating within the fixed frame 55. The bidirectional screw has two ends... The screw has oppositely rotating threads, and two symmetrically arranged threaded blocks 57 are connected to the bidirectional screw. A fixing block 58 is fixed at the middle of the fixing frame 55. A cross bracket 59 is connected between the two threaded blocks 57 and the fixing block 58. The left end of the cross bracket 59 is connected to the push plate 54. The rear end of the rotary motor 23 has an opening 60. A pneumatic telescopic rod 61 is installed at the right end of the two support platforms 50. The pneumatic telescopic rod 61 is connected to the stacking platform 53. A guide rod 62 is fixed at the right end of the two support platforms 50. The guide rod 62 slides up and down with the stacking platform 53, and is pneumatically telescopic. The lever 61 controls the vertical movement of the stacking platform 53. During operation, the conveyor 10 stops. The pneumatic telescopic lever 61 can be configured as a cylinder and telescopic air pipe structure to pull the stacking platform 53 up and down, thereby ensuring the distance between the ground of the stacking platform 53 and the top surface of the conveyor 10, maintaining a height difference, and preventing the cardboard boxes 12 from tipping over due to excessive height when transported by the conveyor 10 to the stacking platform 53. Two support platforms 50, distributed front and rear, guide the stacking platform 53, and the inclined plane 52 restricts the front and rear position of the cardboard boxes 12. Once the stacking platform 53 moves... After moving to the bottom of the conveyor 10, the electric screw 56 drives the threaded blocks 57 at both ends to move closer to each other, so that the threaded blocks 57 and the fixed blocks 58 are pushed to the left by the cross frame 59, thereby causing the push plate 54 to abut against the stacked cardboard 12. The infrared sensor 30 and the pneumatic telescopic rod 61 are connected through the control terminal. During the operation, the infrared sensor 30 detects the passage of the cardboard 12, so that after the cardboard 12 passes the infrared sensor 30, the control terminal controls the pneumatic telescopic rod 61 to drive the stacking table 53 to descend one position.
[0038] The stacking platform 53 has two slots 66 distributed front and back. The slots 66 are inserted into the support platform 50 and the slots 66. The distance between the two slots 66 is set to the long end 67, and the width of the carton board 12 is set to the short end 68. The short end 68 is smaller than the long end 67.
[0039] A strapping table 63 is installed at the left end of the support platform 50, below the conveyor 10. The strapping table 63 includes a slide 65 fixedly connected to the support platform 50 and two strapping machines 64 mounted on the slide 65. Pneumatic push plates 69 are installed at both the front and rear ends of the strapping table 63. The pneumatic push plates 69 can move back and forth to fit against the cardboard board 12. The strapping table 63 is installed and used in accordance with existing technology to realize the strapping work of the strapping machines 64 and the pushing work of the pneumatic push plates 69. The cardboard board 12 is pushed to the left to the strapping table 63. The cardboard board 12 is pushed above the slide 65 and first strapped by the strapping table 63 on the right. When the second set of cardboard boards 12 moves to the strapping table 63, the second set of cardboard boards 12 will push the first set of cardboard boards 12 to the left. Figure 4 As shown, the strapping machine 64 on the left performs a second strapping on the cardboard board 12. During the process of the cardboard board 12 moving to the slide table 65, the pneumatic pusher 69 is controlled to move back and forth by the power mechanism, so that the two pneumatic pushers 69 move closer to each other and push the cardboard board 12. After the cardboard board 12 is aligned, it moves to the left to be strapped.
[0040] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A material orientation and packaging device, characterized in that, include: Transport aircraft (10) and stacker (11); The conveyor (10) is provided with a cardboard box (12), and the conveyor (10) is provided with two adjustment mechanisms (13) and a stop mechanism (14). The adjustment mechanism (13) includes a fixed box (20) installed on the conveyor (10). The fixed box (20) is provided with a rotary motor (23), and the lower end of the rotary motor (23) is connected to a rotating rod (24). The stacking machine (11) includes two symmetrical support platforms (50), each with an inclined surface (52) at its upper end. Guide rails (51) are fixed on the two support platforms (50), and a stacking platform (53) that can slide up and down is connected to the guide rails (51). A push plate (54) that can move left and right is provided on the stacking platform (53). A fixing frame (55) is fixed on the right end face of the stacking platform (53), and an electric screw (56) is connected to the fixing frame (55). Two symmetrical threaded blocks (57) are connected to the electric screw (56). A fixing block (58) is fixed at the middle end of the fixing frame (55). A cross frame (59) is connected between the two threaded blocks (57) and the fixing block (58). The left end of the cross frame (59) is connected to the push plate (54).
2. The material orientation and packaging equipment according to claim 1, characterized in that: The adjustment mechanism (13) further includes a sliding cavity (27) opened in the fixed box (20). A rotating frame (21) is rotatably connected to the sliding cavity (27), and a slider (22) is slidably engaged. The rotary motor (23) is fixed to the slider (22). A guide strip is fixed on the slider (22). A sliding groove (25) is opened at the upper end of the sliding cavity (27). The side wall of the sliding groove (25) is provided with uniformly distributed scale grooves (26). The guide strip is slidably engaged with the sliding groove (25) and can fit against the side wall of the scale groove (26).
3. The material orientation and packaging equipment according to claim 1, characterized in that: The stop mechanism (14) includes two infrared sensors (30) fixed on two fixed frames and a fixed plate (31). The two infrared sensors (30) are arranged in a straight line. The lower end of the fixed plate (31) is connected to two symmetrical electric telescopic rods (32). The two electric telescopic rods (32) are both set towards the middle of the fixed plate (31).
4. The material orientation and packaging equipment according to claim 1, characterized in that: A strapping table (63) is installed at the left end of the support platform (50) and below the conveyor (10). The strapping table (63) includes a slide (65) fixedly connected to the support platform (50) and two strapping machines (64) installed on the slide (65). Pneumatic push plates (69) are installed at the front and rear ends of the strapping table (63). The pneumatic push plates (69) can move back and forth to fit against the carton board (12).
5. The material orientation and packaging equipment according to claim 1, characterized in that: The stacking platform (53) has two slots (66) distributed in front and behind. The slots (66) are inserted into the support platform (50) and the slots (66). The distance between the two slots (66) is set as the long end (67). The width of the carton board (12) is set as the short end (68). The short end (68) is smaller than the long end (67).
6. The material orientation and packaging equipment according to claim 3, characterized in that: The distance between the lower end face of the electric telescopic rod (32) and the upper end face of the transport mechanism is set to a variable distance (40), and the distance between the lower end face of the rotating rod (24) and the upper end face of the transport mechanism is set to a fixed distance (41).
7. The material orientation and packaging equipment according to claim 1, characterized in that: The adjustment mechanism (13) is staggered in front and behind and left and right on the conveyor (10). The longest end of the carton board (12) is set as a diagonal line (15), and the length of the diagonal line (15) is greater than the front and rear width of the conveyor mechanism.
8. The material orientation and packaging equipment according to claim 3, characterized in that: The two fixed frames and the two electric telescopic rods (32) are divided into three gaps in the front-to-back direction, and the width of each of the three gaps is less than the minimum width of the cardboard board (12).