High-precision turnover machine with double positioning and modular quick-release structure

Abstract

The utility model relates to a kind of high-precision turnover machine with double positioning and modular quick-release structure, including base, the inside installation of base has tow chain, the top two sides of base are horizontally installed with ball screw, the top of base is provided with turnover support, the top of turnover support is provided with crossed roller bearing, the end of turnover support is provided with clamping positioning block, the right side of base is installed with servo motor.The high-precision turnover machine with double positioning and modular quick-release structure, advanced mechatronics design is adopted, the stable linear motion of sliding table is realized by servo motor driving precision ball screw, component assembly is on clamping positioning block, and multi-angle accurate turnover operation is completed by cooperation high-rigidity crossed roller bearing support's rotating mechanism, and its intelligent operation process includes workpiece automatic loading, servo closed-loop positioning, multiple sensor positioning, multi-axis collaborative turnover, ensure the efficient and reliable of entire operation process.

Description

Technical Field

[0001] This utility model relates to the field of flipping machine technology, specifically a high-precision flipping machine with dual positioning and modular quick-release structure. Background Technology

[0002] A flipping machine is an industrial automation device mainly used to change the posture of workpieces in space through mechanical, hydraulic or electrical control systems to meet the needs of loading, unloading, processing, inspection or storage processes. It achieves precise flipping of objects through a rotating platform or hinge structure, replacing manual operation and improving production efficiency and safety.

[0003] Traditional flipping machines are affected by back clearance and fluid compressibility, and their accuracy cannot meet the processing accuracy of modern manufacturing. The fixed indexing angle (90° / 180°) cannot adapt to multi-angle assembly. The transmission chain backlash causes a repeatability error of ±30 arcseconds, and the centrifugal force under high-speed rotation causes the fixture to shift. Therefore, a high-precision flipping machine with dual positioning and modular quick-release structure is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-precision flipping machine with dual positioning and modular quick-release structure, which has the advantage of higher flipping accuracy. It solves the problems of traditional flipping machines being affected by back clearance and fluid compressibility, which cannot meet the processing accuracy of modern manufacturing, fixed indexing angle (90° / 180°) which cannot adapt to multi-angle assembly, transmission chain gap causing ±30 arcsecond repeatability error, and centrifugal force causing fixture offset under high-speed rotation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-precision flipping machine with dual positioning and modular quick-release structure, comprising a base, a cable chain installed inside the base, ball screws horizontally installed on both sides of the top of the base, a flipping bracket provided on the top of the base, a crossed roller bearing provided on the top of the flipping bracket, a clamping positioning block provided at the end of the flipping bracket, a servo motor installed on the right side of the base, a reducer connected to the output shaft of the servo motor, a laser diffuse reflection sensor fixedly installed on the side of the servo motor, proximity switches fixedly installed on both the front and rear sides of the base, a cylinder provided on the top of the base, and a magnetic sensor fixedly installed on the side of the cylinder.

[0006] Furthermore, a slide bracket is mounted on the ball screw on both sides of the base, and the slide bracket is driven by a servo motor.

[0007] Furthermore, the bottom of the flipping bracket is connected to the slide bracket, and a rotating module is installed on the top of the crossed roller bearing. The rotating module of the crossed roller bearing is connected to the flipping bracket via a flange.

[0008] Furthermore, the cable chain adopts a segmented hinge structure, with integrated power cables and signal lines inside, and moves synchronously with the slide support as it bends.

[0009] Furthermore, the clamping and positioning block is a quick-release modular design, with one side of the rotating module driven by a cylinder and the other side driven by a servo motor, and both sides are equipped with proximity switches.

[0010] Furthermore, the clamping and positioning block is installed at the end of the rotating module, and the workpiece is quickly clamped and released by the cylinder drive. The proximity switch includes three redundant configurations, which are used for the detection of the slide origin, intermediate position and limit position respectively. The servo motor is fixed to the drive side of the base by a flange, and the output shaft of the servo motor is directly connected to the input end of the ball screw through the reducer.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] 1. This high-precision flipping machine with dual positioning and modular quick-release structure adopts an advanced mechatronics design. It uses a servo motor to drive a precision ball screw to achieve smooth linear motion of the slide table, assembling the components on the clamping and positioning blocks. Combined with a rotating mechanism supported by high-rigidity cross roller bearings, it completes multi-angle precise flipping operations. Its intelligent operation process includes automatic workpiece loading, servo closed-loop positioning, multi-sensor positioning, and multi-axis collaborative flipping, ensuring high efficiency and reliability of the entire operation process.

[0013] 2. This high-precision flipping machine with dual positioning and modular quick-release structure has the core technological advantage of innovatively adopting a dual guarantee system of servo motor positioning and multi-sensor positioning, which greatly improves the repeatability of positioning accuracy. The unique modular quick-release design greatly shortens the equipment changeover and adjustment time, significantly improves the flexibility of the production line, and, together with the intelligent control system, can monitor operating parameters in real time, realize full traceability of production data and equipment status early warning. Attached Figure Description

[0014] Figure 1 This is a top view of the present invention;

[0015] Figure 2 This is a partial top view of the present invention.

[0016] In the diagram: 1. Base; 2. Cable chain; 3. Cross roller bearing; 4. Tilting bracket; 5. Clamping and positioning block; 6. Reducer; 7. Servo motor; 8. Laser diffuse reflection sensor; 9. Ball screw; 10. Proximity switch; 11. Cylinder; 12. Magnetic sensor. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-2 This embodiment of a high-precision flipping machine with dual positioning and modular quick-release structure includes a base 1, a drag chain 2 installed inside the base 1, ball screws 9 horizontally installed on both sides of the top of the base 1, a flipping bracket 4 set on the top of the base 1, a cross roller bearing 3 set on the top of the flipping bracket 4, a clamping positioning block 5 set at the end of the flipping bracket 4, a servo motor 7 installed on the right side of the base 1, a reducer 6 connected to the output shaft of the servo motor 7, a laser diffuse reflection sensor 8 fixedly installed on the side of the servo motor 7, proximity switches 10 fixedly installed on both the front and rear sides of the base 1, a cylinder 11 set on the top of the base 1, and a magnetic sensor 12 fixedly installed on the side of the cylinder 11.

[0019] Specifically, it adopts an advanced mechatronics design, using a servo motor 7 to drive a precision ball screw 9 to achieve smooth linear motion of the slide table, assembling the components on the clamping and positioning block 5, and cooperating with a rotating mechanism supported by a high-rigidity crossed roller bearing 3 to complete multi-angle precise flipping operations. Its intelligent operation process includes automatic workpiece loading, servo closed-loop positioning, multi-sensor positioning, and multi-axis collaborative flipping, ensuring high efficiency and reliability of the entire operation process.

[0020] exist Figure 1 and Figure 2 In the middle, the base 1 has two slide brackets mounted on the ball screw 9 on both sides, and the slide brackets are driven by the servo motor 7.

[0021] exist Figure 1 and Figure 2 In the middle, the bottom of the flip bracket 4 is connected to the slide bracket, and the top of the cross roller bearing 3 is equipped with a rotating module. The rotating module of the cross roller bearing 3 is connected to the flip bracket 4 through a flange.

[0022] Specifically, the crossed roller bearing 3 supports the rotating module and provides high rigidity and rotational freedom, while the flip bracket 4 is fixed on the slide bracket and rigidly connected to the rotating module.

[0023] exist Figure 1 and Figure 2 In the middle, the drag chain 2 adopts a segmented hinge structure, with integrated power cables and signal lines inside, and moves synchronously with the slide support.

[0024] Specifically, the cable chain 2 is located inside the base 1 to protect the cable and move with the slide support.

[0025] exist Figure 1 and Figure 2 In the middle, the clamping and positioning block 5 is a quick-release modular design. One side of the rotating module is driven by the cylinder 11, and the other side is driven by the servo motor 7. Both sides are equipped with proximity switches 10.

[0026] Specifically, the clamping and positioning block 5 is installed at the end of the rotating module to fix the workpiece; the reducer 6 is linked with the servo motor 7 to control the flipping angle accuracy; and the servo motor 7 drives the ball screw 9 and the rotating module to move.

[0027] exist Figure 1 and Figure 2 In the middle, the clamping and positioning block 5 is installed at the end of the rotating module. It is driven by the cylinder 11 to realize the rapid clamping and release of the workpiece. The proximity switch 10 includes three redundant configurations, which are used for the detection of the slide origin, intermediate position and limit position respectively. The servo motor 7 is fixed to the driving side of the base 1 through the flange. The output shaft of the servo motor 7 is directly connected to the input end of the ball screw 9 through the reducer 6.

[0028] Specifically, the laser diffuse reflection sensor 8 is located on the servo motor side to detect the position of the rotation module;

[0029] The proximity switch 10 is distributed on the base 1 and the slide bracket, and is used for stroke limit and signal triggering; the cylinder 11 is located on one side of the rotating module to assist in driving the flipping action; the magnetic sensor 12 is located on the cylinder side 11 to detect the stroke position of the cylinder 11.

[0030] When implementing this procedure, please follow these steps:

[0031] Step 1: System initialization: Laser diffuse reflection sensor 8 and magnetic sensor 12 detect the initial position, proximity switch 10 verifies the origin of the slide support, servo motor 7 starts and completes zero-point calibration, and reducer 6 locks the initial angle;

[0032] Step 2: Workpiece loading: Cylinder 11 pushes clamping positioning block 5 to the open position. After the workpiece is placed manually, magnetic sensor 12 sends back a clamping completion signal. The drag chain 2 moves with the slide table bracket to the pre-tightened state to avoid cable interference.

[0033] Step 3: Flipping execution: Servo motor 7 drives ball screw 9, slide bracket drives flipping bracket 4 to move to target position, cross roller bearing 3 bears radial load, reducer 6 works with servo motor 7 to achieve multi-angle flipping with an accuracy of ≤5 arcseconds, and laser diffuse reflection sensor 8 monitors angle deviation in real time.

[0034] Step 4: The proximity switch 10 and the magnetic sensor 12 jointly verify the travel limit and trigger an over-limit emergency stop. The system automatically corrects the positioning error of the ball screw 9 based on the sensor feedback.

[0035] Step 5: Unloading and Reset: The clamping and positioning block 5 is reset. After the workpiece is removed, the slide support returns to the initial position, and the drag chain 2 retracts synchronously. The system saves the parameters of this flipping, such as angle and time, for subsequent process optimization.

[0036] In summary, the core technological advantages of this high-precision flipping machine with dual positioning and modular quick-release structure lie in its innovative dual-protection system of servo motor positioning and multi-sensor positioning, which greatly improves the repeatability of positioning accuracy. The unique modular quick-release design significantly shortens the equipment changeover and adjustment time, significantly improving the flexibility of the production line. Combined with the intelligent control system, it can monitor operating parameters in real time, realize full traceability of production data and equipment status early warning.

[0037] The specific model and specifications of each device mentioned in this article need to be selected and determined based on the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, so they will not be described in detail here.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-precision flipping machine with dual positioning and modular quick-release structure, comprising a base (1), characterized in that: A drag chain (2) is installed inside the base (1). Ball screws (9) are horizontally installed on both sides of the top of the base (1). A flip bracket (4) is provided on the top of the base (1). A cross roller bearing (3) is provided on the top of the flip bracket (4). A clamping positioning block (5) is provided at the end of the flip bracket (4). A servo motor (7) is installed on the right side of the base (1). A reducer (6) is connected to the output shaft of the servo motor (7). A laser diffuse reflection sensor (8) is fixedly installed on the side of the servo motor (7). A proximity switch (10) is fixedly installed on both the front and rear sides of the base (1). A cylinder (11) is provided on the top of the base (1). A magnetic sensor (12) is fixedly installed on the side of the cylinder (11).

2. A high-precision flipping machine with dual positioning and modular quick-release structure according to claim 1, characterized in that: The base (1) has a slide bracket mounted on the ball screw (9) on both sides, and the slide bracket is driven by a servo motor (7).

3. A high-precision flipping machine with dual positioning and modular quick-release structure according to claim 2, characterized in that: The bottom of the flipping bracket (4) is connected to the slide bracket, and a rotating module is installed on the top of the cross roller bearing (3). The rotating module of the cross roller bearing (3) is connected to the flipping bracket (4) through a flange.

4. A high-precision flipping machine with dual positioning and modular quick-release structure according to claim 2, characterized in that: The drag chain (2) adopts a segmented hinge structure, with integrated power cables and signal lines inside, and moves synchronously with the slide support.

5. A high-precision flipping machine with dual positioning and modular quick-release structure according to claim 3, characterized in that: The clamping and positioning block (5) is a quick-release modular design. One side of the rotating module is driven by a cylinder (11), and the other side is driven by a servo motor (7). Both sides are equipped with proximity switches (10).

6. A high-precision flipping machine with dual positioning and modular quick-release structure according to claim 1, characterized in that: The clamping and positioning block (5) is installed at the end of the rotating module and is driven by the cylinder (11) to realize the rapid clamping and release of the workpiece. The proximity switch (10) includes three redundant configurations, which are used for the detection of the slide origin, intermediate position and limit position respectively. The servo motor (7) is fixed to the driving side of the base (1) through the flange. The output shaft of the servo motor (7) is directly connected to the input end of the ball screw (9) through the reducer (6).

Images