High frequency micro-vibration buncher for flax blended yarn

Abstract

The utility model relates to flax blended yarn production technical field especially is a kind of flax blended yarn's high frequency microvibration clusterer, including cluster box, the top of cluster box is equipped with electromagnetic exciter, cluster box's front end is fixedly connected and is connected with cluster head, cluster box is equipped with in-line slot, in-line slot is equipped with wire guide assembly, wire guide assembly includes the oil guide box of being set in the inside of in-line slot, oil guide box is internally hollow, the back of oil guide box is equipped with oil control structure, and oil control structure is communicated with the inside of oil guide box, the top of oil guide box is equidistantly spaced and arranged with multiple wire guide structures, and wire guide structure is communicated with the inside of oil guide box, the spacing between adjacent wire guide structures forms wire channel, in the utility model, wire guide assembly is adapted to different thick yarn through dynamic adjustment channel, and when fine yarn, it is reduced spacing vibration transmission, and the degree of twist is prevented broken yarn, when roving, it is expanded spacing and reduces friction, avoids damage resistance, guarantees quality, improves efficiency and optimizes fabric flatness.

Description

Technical Field

[0001] This utility model relates to the field of flax blended yarn production technology, specifically a high-frequency micro-vibration bundler for flax blended yarn. Background Technology

[0002] The production of flax blended yarn is a process that uses flax fiber as a base and blends it with other fibers such as cotton, viscose, and polyester in a certain proportion. Through spinning, it produces yarn that combines the characteristics of flax with the advantages of blended fibers. The core is to improve the wearability defects of pure flax yarn and expand its application scenarios through fiber complementarity. The high-frequency micro-vibration bundler for flax blended yarn is a special spinning equipment adapted to the characteristics of flax blended fibers. Its core is to solve the problems of coarse and stiff flax fibers, high proportion of short fibers, poor cohesion, resulting in more hairiness and uneven yarn, by working together with the high-frequency micro-amplitude vibration and the bundle structure. It is a key device to improve the quality of flax blended yarn. In high-frequency vibration bundling of flax blended yarns, the fixed-size conductor channels in traditional bundlers have significant adaptation defects: when processing fine yarns, the fixed channel spacing is larger than the yarn diameter, resulting in insufficient contact area between the yarn and the inner wall of the channel. The high-frequency vibration energy is difficult to effectively transfer to the yarn, resulting in low twist uniformity of the bundled yarn. Loose yarns are prone to breakage in subsequent weaving. When processing coarse yarns, the fixed channel spacing is too small, resulting in greater friction between the yarn and the inner wall of the channel. This not only scratches the flax fibers but also generates greater transport resistance. Excessive friction can also cause localized fuzzing of the yarn, thus affecting the surface smoothness of the final fabric. Therefore, a high-frequency micro-vibration bundler for flax blended yarns is proposed to address the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a high-frequency micro-vibration bundler for flax blended yarns to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A high-frequency micro-vibration bundler for flax blended yarn includes a bundler box, an electromagnetic vibrator mounted on the top of the bundler box, a bundler head fixedly connected and communicating with the front end of the bundler box, a wire inlet groove in the bundler box, a wire assembly in the wire inlet groove, an oil guide box disposed inside the wire inlet groove, the oil guide box being hollow inside, an oil control structure disposed on the rear side of the oil guide box and communicating with the interior of the oil guide box, multiple wire structures arranged at equal intervals on the top of the oil guide box and communicating with the interior of the oil guide box, the spacing between adjacent wire structures forming a wire channel, and the height of the wire channel corresponding to the bundler outlet of the bundler head.

[0005] As a further optimization of this utility model, the oil control structure includes a solenoid valve, the rear end of which is provided with an oil reservoir, and the solenoid valve is connected to an oil control pipe.

[0006] As a further optimization of this utility model, the rear end of the oil control pipe is connected to the oil reservoir, and the front end of the oil control pipe is connected to the oil guide box.

[0007] As a further optimization of this utility model, the conductor structure includes conductor support plates arranged symmetrically at the top and bottom, and a hollow conductor roller sleeve is fixedly connected between the conductor support plates. The conductor roller sleeve is spindle-shaped.

[0008] As a further optimization of this utility model, an oil guide pipe is longitudinally inserted through the center of the lower guide plate, and the top end of the oil guide pipe is fixedly connected to the bottom center of the upper guide plate.

[0009] As a further optimization of this utility model, the bottom end of the oil guide tube penetrates the top wall of the oil guide box and extends to the bottom of the inner cavity of the oil guide box, and a rotary joint is provided at the penetration point between the oil guide tube and the oil guide box.

[0010] As a further optimization of this utility model, the portion of the oil guide tube located inside the guide roller sleeve is provided with multiple oil guide holes, and the multiple oil guide holes are distributed in a circumferential array.

[0011] Compared with the prior art, the beneficial effects of this utility model are: In this invention, the guide wire assembly allows for dynamic adjustment of the guide wire channel, enabling flexible adaptation to the thickness of the flax blended yarn. When processing fine yarns, the channel spacing can be reduced to increase the contact area between the yarn and the channel, ensuring efficient transmission of high-frequency vibration energy, improving the twist uniformity of the bundled yarn, and reducing yarn breakage issues in subsequent weaving. Conversely, when processing coarse yarns, the channel spacing can be increased to reduce friction between the yarn and the inner wall of the channel, preventing flax fiber scratches and localized yarn pilling, while also reducing conveying resistance. This ensures yarn quality, improves bundling efficiency, and ultimately optimizes the smoothness of the fabric surface. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This utility model Figure 2 A schematic diagram of the backward structure; Figure 4 This is a schematic diagram of the structure of the oil guide box of this utility model; Figure 5 This utility model Figure 4 A schematic diagram of the backward structure; Figure 6 This is a cross-sectional view of the oil guide box of this utility model; Figure 7 This is a cross-sectional view of the conductor roller sleeve of the conductor structure of this utility model.

[0013] In the diagram: 1. Bundling box; 2. Electromagnetic vibrator; 3. Bundling head; 4. Cable inlet groove; 5. Cable assembly; 51. Oil guide box; 52. Oil control structure; 521. Solenoid valve; 522. Oil reservoir; 523. Oil control pipe; 53. Cable structure; 531. Cable support plate; 532. Cable roller sleeve; 533. Oil guide pipe; 534. Oil guide hole. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0016] Please see Figure 1-7 This utility model provides a technical solution: A high-frequency micro-vibration bundler for flax blended yarn includes a bundler box 1, an electromagnetic vibrator 2 mounted on the top of the bundler box 1, a bundler head 3 fixedly connected and communicating with the front end of the bundler box 1, a wire inlet groove 4, a wire assembly 5 inside the wire inlet groove 4, the wire assembly 5 including an oil guide box 51 disposed inside the wire inlet groove 4, the oil guide box 51 being hollow inside, an oil control structure 52 disposed on the rear side of the oil guide box 51 and communicating with the interior of the oil guide box 51, a plurality of wire structures 53 arranged at equal intervals on the top of the oil guide box 51 and communicating with the interior of the oil guide box 51, the spacing between adjacent wire structures 53 forming a wire channel, and the height of the wire channel corresponding to the bundler outlet of the bundler head 3.

[0017] It should be noted that: the bundle box 1 provides the core working space for high-frequency micro-vibration bundle, the high-frequency vibration generated by the electromagnetic vibrator 2 can be transmitted to the yarn to help with tight bundle, the bundle head 3 is responsible for gathering and outputting the vibrated yarn, the yarn inlet groove 4 guides the yarn into the bundle box 1, and the wire assembly 5 ensures that yarns of different thicknesses can fully contact each other to receive vibration through the adjustable wire channel. As a further implementation of this solution, the oil control structure 52 includes a solenoid valve 521, an oil reservoir 522 is provided at the rear end of the solenoid valve 521, the solenoid valve 521 is connected to an oil control pipe 523, the rear end of the oil control pipe 523 is connected to the oil reservoir 522, and the front end of the oil control pipe 523 is connected to the oil guide box 51. It should be noted that: the oil control structure 52 is the key to adjusting the size of the wire channel; the solenoid valve 521 can precisely control the on / off state and supply of hydraulic oil; the oil reservoir 522 stores hydraulic oil; and the oil control pipe 523 delivers the oil to the oil guide box 51. The expansion degree of the subsequent wire roller sleeve 532 is adjusted by supplying or draining oil to adapt to yarns of different thicknesses. As a further implementation of this solution, the conductor structure 53 includes conductor support plates 531 arranged symmetrically at the top and bottom. A hollow conductor roller sleeve 532 is fixedly connected between the conductor support plates 531. The conductor roller sleeve 532 is spindle-shaped. An oil guide pipe 533 runs longitudinally through the center of the lower conductor support plate 531. The top end of the oil guide pipe 533 is fixedly connected to the bottom center of the upper conductor support plate 531. The bottom end of the oil guide pipe 533 passes through the top wall of the oil guide box 51 and extends to the bottom of the inner cavity of the oil guide box 51. A rotary joint is provided at the point where the oil guide pipe 533 passes through the oil guide box 51. The part of the oil guide pipe 533 located inside the conductor roller sleeve 532 has multiple oil guide holes 534. The multiple oil guide holes 534 are distributed in a circumferential array. It should be noted that the conductor roller sleeve 532 of the conductor structure 53 is spindle-shaped, and the concave part in the middle can accommodate the yarn to pass through. Its expansion degree can be adjusted by the amount of oil. The oil guide pipe 533 delivers the oil in the oil guide box 51 to the inside of the conductor roller sleeve 532. The oil guide hole 534 makes the oil evenly distributed. The rotary joint can make the oil guide pipe 533 rotate with the conductor roller sleeve 532. The conductor roller sleeve 532 can rotate synchronously with the yarn conveying, so as to avoid the expansion of the fixed conductor roller sleeve 532 affecting the smoothness of yarn conveying. The spacing of the conductor channel is changed by the expansion or contraction of the conductor roller sleeve 532, ensuring that yarns of different thicknesses are in full contact with the channel to transmit vibration.

[0018] Work process: Multiple strands of dispersed flax blended yarn are introduced one by one into the conductor channel of the conductor assembly 5 (the spacing between adjacent conductor structures 53) along the inlet groove 4. After the front end of the yarn passes through the channel, it is pulled to the bundle outlet of the bundle head 3 to ensure that the yarn is not tangled or deviated in the channel. At this time, the conductor roller sleeve 532 rotates synchronously with the yarn through the rotary joint and the oil guide pipe 533 under the traction of the yarn, and the oil control structure 52 is activated. The oil storage bladder 522 serves as the oil reserve reservoir and delivers hydraulic oil to the solenoid valve 521 through the oil control pipe 523. The solenoid valve 521 supplies oil to the oil guide box 51 according to the preset parameters. The oil guide box 51 is pre-stored with hydraulic oil. When the fine yarn is being fitted (requiring the expansion of the guide roller sleeve 532), the solenoid valve 521 continuously supplies oil, and the hydraulic oil in the oil reservoir 522 is replenished to the oil guide box 51. When the oil guide box 51 is full of oil, the oil enters the pipe through the bottom opening of the oil guide pipe 533, and then enters the inner cavity of the guide roller sleeve 532 through the oil guide hole 534. The guide roller sleeve 532 expands under the action of oil pressure, the channel spacing is reduced, ensuring the contact area with the fine yarn, ensuring efficient transmission of vibration, and solving the problem of insufficient vibration in traditional fine yarn. When the roving is being fitted (requiring the shrinkage of the guide roller sleeve 532), the solenoid valve 521 stops supplying oil and opens a small amount of oil discharge. Excess oil in the oil guide box 51 flows back to the oil reservoir 522 through the oil control pipe 523. The amount of oil in the oil guide box 51 decreases, the oil pressure inside the guide roller sleeve 532 decreases, and it gradually shrinks as the oil flows back, expanding the channel spacing to maintain the contact area with the roving. Throughout the process, the oil reservoir 522 ensures the dynamic balance of the oil in the oil guide box 51 through "oil supply replenishment - oil return and retention", without any adjustment jamming caused by insufficient or stagnant oil. After the channel is adjusted, the electromagnetic vibrator 2 is started. The electromagnetic vibrator 2 generates vibration at a preset frequency. The energy is transferred to the conductor structure 53 through the bundle box 1. Because the channel is in full contact with the yarn, the coarse yarn obtains uniform vibration through moderate contact (avoiding fiber loosening), and the fine yarn obtains sufficient vibration through close contact (solving the problem of weak vibration in traditional methods). This ensures the vibration frequency deviation range of the multi-strand yarn. Under high-frequency vibration, the fibers of multiple yarns aggregate and move along the channel to the bundle head 3. The conical inner cavity of the bundle head 3 further constrains the fibers, and finally outputs them from the outlet.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-frequency micro-vibration bundler for flax blended yarn, comprising a bundler box (1), characterized in that: An electromagnetic vibrator (2) is installed on the top of the bundle box (1). A bundle head (3) is fixedly connected and communicated with the front end of the bundle box (1). The bundle box (1) has a wire inlet groove (4). A wire assembly (5) is provided in the wire inlet groove (4). The wire assembly (5) includes an oil guide box (51) disposed inside the wire inlet groove (4). The oil guide box (51) is hollow inside. An oil control structure (52) is provided on the rear side of the oil guide box (51), and the oil control structure (52) is connected to the inside of the oil guide box (51). Multiple wire structures (53) are arranged at equal intervals on the top of the oil guide box (51), and the wire structures (53) are connected to the inside of the oil guide box (51). The spacing between adjacent wire structures (53) forms a wire channel, and the wire channel corresponds to the height of the bundle outlet of the bundle head (3).

2. The high-frequency micro-vibration bundler for flax blended yarn according to claim 1, characterized in that: The oil control structure (52) includes a solenoid valve (521), and an oil reservoir (522) is provided at the rear end of the solenoid valve (521). The solenoid valve (521) is connected to an oil control pipe (523).

3. The high-frequency micro-vibration bundler for flax blended yarn according to claim 2, characterized in that: The rear end of the oil control pipe (523) is connected to the oil reservoir (522), and the front end of the oil control pipe (523) is connected to the oil guide box (51).

4. The high-frequency micro-vibration bundler for flax blended yarn according to claim 1, characterized in that: The conductor structure (53) includes conductor support plates (531) arranged symmetrically on the upper and lower sides, and a hollow conductor roller sleeve (532) is fixedly connected between the conductor support plates (531). The conductor roller sleeve (532) is spindle-shaped.

5. The high-frequency micro-vibration bundler for flax blended yarn according to claim 4, characterized in that: An oil guide pipe (533) runs longitudinally through the center of the lower wire support plate (531), and the top end of the oil guide pipe (533) is fixedly connected to the bottom center of the upper wire support plate (531).

6. The high-frequency micro-vibration bundler for flax blended yarn according to claim 5, characterized in that: The bottom end of the oil guide tube (533) penetrates the top wall of the oil guide box (51) and extends to the bottom of the inner cavity of the oil guide box (51). A rotary joint is provided at the penetration point between the oil guide tube (533) and the oil guide box (51).

7. The high-frequency micro-vibration bundler for flax blended yarn according to claim 5, characterized in that: The portion of the oil guide tube (533) located inside the guide roller sleeve (532) has multiple oil guide holes (534), and the multiple oil guide holes (534) are distributed in a circumferential array.

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