A high-pressure cyclone uniform spraying device for cheese dyeing solution

Abstract

The utility model relates to the technical field of yarn dyeing, especially to a high -pressure cyclone uniform spraying equipment of cheese dyeing liquid, including support frame, jar body, jar cover and motor A etc.

Description

Technical Field

[0001] This utility model relates to the field of yarn dyeing technology, and in particular to a high-pressure swirling uniform spraying device for yarn dyeing liquor. Background Technology

[0002] Cone yarn is the product of the winding process in the textile industry. It is the tube of yarn that falls from the spinning machine or twisting machine in the previous process. According to the weaving factory, it is rewound into a larger volume of cone yarn with or without edge, wound into a certain shape and a certain winding density on the winding machine through the grooved tube or the rapidly moving reciprocating yarn guide hook. It is usually called cone yarn.

[0003] However, existing yarn coating equipment generally suffers from technical problems in controlling the accuracy of the proportioning during the addition of dyeing auxiliaries. Most equipment uses manual weighing or volumetric metering to add auxiliaries, which cannot monitor the actual amount added in real time and is easily affected by factors such as environmental vibration and changes in liquid viscosity, resulting in large metering deviations.

[0004] Therefore, it is necessary to design a high-pressure swirling uniform spraying device for yarn dyeing liquor. Summary of the Invention

[0005] In order to overcome the shortcomings of manually weighing and adding auxiliaries in yarn package spraying equipment, which makes it difficult to control the proportioning accuracy, the technical problem of this utility model is to provide a high-pressure vortex uniform spraying equipment for yarn package dye liquor.

[0006] The technical implementation scheme of this utility model is as follows: a high-pressure vortex uniform spraying device for yarn dyeing liquor, comprising a support frame, a tank body, a tank cover, a motor A, a support base, a yarn frame, a support ring, a mixing bottle, a counterweight valve, a display screen, a mixing tank, a connecting pipe, a water pump, and a one-way valve. The tank body is fixedly installed on the upper end of the support frame, and the tank cover is fixedly installed on the upper end of the tank body. The motor A is fixedly installed in the middle of the support frame, located directly below the tank body, and the output shaft of the motor A rotatably passes through the lower part of the tank body. The support base is fixedly installed on the upper end of the output shaft of the motor A, and the upper surface of the support base is fixedly mounted with... The tank is equipped with a certain number of yarn racks. A support ring is fixedly installed in the middle of the outer wall of the tank. A mixing bottle is fixedly installed on both the left and right sides of the front end of the support ring. A counterweight valve is fixedly installed at the lower end of each mixing bottle. A display screen is fixedly connected to the front end of each counterweight valve. A mixing tank is fixedly installed in the middle of the front side of the tank. The mixing tank is located in the middle below the two mixing bottles. The mixing tank is connected to the two mixing bottles through a connecting pipe. A water pump is fixedly installed on the connecting pipe on both the left and right sides of the mixing tank. The bottom of the mixing tank is connected to the inside of the tank through a connecting pipe. A one-way valve is fixedly installed on the connecting pipe between the mixing tank and the tank.

[0007] More preferably, it also includes a motor B and a stirring rod. The motor B is fixedly installed on the upper side of the mixing tank, the output shaft of the motor B is driven through the inside of the mixing tank, and the stirring rod is fixedly installed on the output shaft of the motor B.

[0008] More preferably, it also includes a spray pipe, a nozzle, a circulation pipe, a high-pressure pump, and a water tank. A certain number of spray pipes are uniformly fixedly installed on the vertical side wall of the tank. A certain number of nozzles are uniformly fixedly connected to each spray pipe along the circumference. A circulation pipe is fixedly installed on the right side of the tank. The upper part of the circulation pipe is fixedly inserted inside the tank and connected to the spray pipe. The lower end of the circulation pipe is fixedly inserted into the lower part of the tank. A high-pressure pump is fixedly installed on the lower part of the circulation pipe located on the outside of the tank. A water tank is fixedly installed on the right side of the support frame. The upper end of the water tank is connected to the circulation pipe through a connecting pipe. One-way valves are fixedly installed on the connecting pipe on the water tank and the lower part of the circulation pipe on the outside of the tank.

[0009] Even more preferably, the spray nozzle can be used with a high-pressure pump to dynamically adjust the spraying pressure, adapting to different yarn densities and bobbin specifications.

[0010] More preferably, it also includes a liquid outlet valve, which is fixedly installed on the lower left side of the tank body and is connected to the bottom of the tank body.

[0011] More preferably, it also includes a level gauge, which is fixedly installed in the middle of the left side of the tank and is connected to the lower part of the tank.

[0012] Compared with the prior art, the present invention has the following advantages: 1. The present invention uses a counterweight valve at the bottom of the mixing bottle for real-time weighing and pumps the auxiliary agent into the mixing tank for stirring and mixing. This accurately controls the auxiliary agent ratio and avoids errors caused by manual weighing. It solves the problems of low ratio accuracy and great influence of environmental factors caused by manual operation or volume measurement in existing equipment, thereby improving the accuracy and consistency of dye liquor preparation and ensuring the dyeing quality of yarn packages.

[0013] 2. This utility model, by setting up a water tank, circulation pipe and high-pressure pump, and installing a one-way valve on the pipeline, automatically performs high-pressure flushing of the inside of the tank, the yarn rack and the spraying pipeline. After spraying, residual dye can be quickly removed to prevent cross-contamination. This achieves the effects of keeping the equipment clean, extending the service life of the equipment, reducing the labor intensity of manual cleaning, and improving the maintenance efficiency and production continuity of the equipment. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the support base, yarn frame, and spray pipe of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the stirring rod, connecting pipe, and water pump of this utility model.

[0017] Figure 4This is a three-dimensional structural diagram of the circulation pipe, high-pressure pump, and water tank of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the one-way valve, liquid outlet valve, and liquid level gauge of this utility model.

[0019] The components in the attached diagram are labeled as follows: 1. Support frame, 2. Tank body, 3. Tank cover, 4. Motor A, 5. Support base, 6. Yarn frame, 7. Support ring, 8. Mixing bottle, 9. Counterweight valve, 10. Display screen, 11. Mixing tank, 1101. Motor B, 1102. Stirring rod, 12. Connecting pipe, 13. Water pump, 14. Check valve, 15. Spraying pipe, 16. Spray nozzle, 17. Circulation pipe, 18. High-pressure pump, 19. Water tank, 20. Discharge valve, 21. Level gauge. Detailed Implementation

[0020] Example: A high-pressure vortex uniform spraying device for yarn dyeing liquor, such as... Figures 1-5 As shown, the system includes a support frame 1, a tank body 2, a tank cover 3, a motor A4, a support base 5, yarn racks 6, a support ring 7, a mixing bottle 8, a counterweight valve 9, a display screen 10, a mixing tank 11, a connecting pipe 12, a water pump 13, and a one-way valve 14. The tank body 2 is bolted to the upper end of the support frame 1, and the tank cover 3 is bolted to the upper end of the tank body 2. The motor A4 is screwed to the middle of the support frame 1, located directly below the tank body 2, with its output shaft rotating through the lower part of the tank body 2. The support base 5 is screwed to the upper end of the motor A4's output shaft, and four yarn racks 6 are screwed to the upper surface of the support base 5. The outer wall of the tank body 2... A support ring 7 is installed in the middle by screws. A mixing bottle 8 is installed on both the left and right sides of the front end of the support ring 7 by screws. A counterweight valve 9 is installed at the lower end of each mixing bottle 8 by screws. A display screen 10 is fixedly connected to the front end of each counterweight valve 9. A mixing tank 11 is fixedly installed in the middle of the front side of the tank body 2. The mixing tank 11 is located in the middle below the two mixing bottles 8. The mixing tank 11 is connected to the two mixing bottles 8 by a connecting pipe 12. A water pump 13 is fixedly installed on the connecting pipe 12 on both the left and right sides of the mixing tank 11. The bottom of the mixing tank 11 is connected to the inside of the tank body 2 by a connecting pipe 12. A one-way valve 14 is fixedly installed on the connecting pipe 12 between the mixing tank 11 and the tank body 2.

[0021] like Figure 3 As shown, it also includes a motor B1101 and a stirring rod 1102. The motor B1101 is mounted on the upper side of the mixing tank 11 by screws. The output shaft of the motor B1101 is driven through the inside of the mixing tank 11, and the stirring rod 1102 is mounted on the output shaft of the motor B1101 by screws.

[0022] like Figure 2 , Figure 4 and Figure 5As shown, it also includes a spray pipe 15, a nozzle 16, a circulation pipe 17, a high-pressure pump 18, and a water tank 19. Four spray pipes 15 are evenly installed vertically on the inner side wall of the tank body 2 by screws. Four nozzles 16 are evenly fixed to each spray pipe 15 along the circumference. A circulation pipe 17 is fixedly installed on the right side of the tank body 2. The upper part of the circulation pipe 17 is fixedly inserted inside the tank body 2 and connected to the spray pipe 15. The lower end of the circulation pipe 17 is fixedly inserted inside the lower part of the tank body 2. A high-pressure pump 18 is fixedly installed on the lower part of the circulation pipe 17 located on the outside of the tank body 2. A water tank 19 is fixedly installed on the right side of the support frame 1. The upper end of the water tank 19 is connected to the circulation pipe 17 through a connecting pipe 12. One-way valves 14 are fixedly installed on the connecting pipe 12 on the water tank 19 and the lower part of the circulation pipe 17 on the outside of the tank body 2. The nozzles 16 can work with the high-pressure pump 18 to dynamically adjust the spraying pressure to adapt to different yarn densities and bobbin specifications.

[0023] like Figure 1 , Figure 2 and Figure 5 As shown, it also includes a liquid outlet valve 20. The liquid outlet valve 20 is fixedly installed on the lower left side of the tank body 2 and is connected to the bottom of the tank body 2.

[0024] like Figure 1 and Figure 5 As shown, it also includes a level gauge 21. The level gauge 21 is installed in the middle of the left side of the tank body 2 by screws, and the level gauge 21 is connected to the lower part of the tank body 2.

[0025] When performing dyeing liquor spraying on packaged yarn, the packaged yarn to be treated is first installed in the yarn rack 6 on the support base 5. Then, the lid 3 on the upper end of the tank body 2 is closed to ensure a good seal. Next, the required dyeing auxiliaries are poured into the mixing bottles 8 on the left and right sides of the front end of the support ring 7. The counterweight valve 9 at the lower end of the mixing bottle 8 weighs the auxiliaries in real time to ensure accurate proportioning. The weight data is displayed on the front display screen 10, which solves the problems of low accuracy and susceptibility to vibration and viscosity caused by traditional manual weighing or volume measurement. Then, the connecting pipes 12 on the left and right sides of the mixing tank 11 are activated. The water pump 13 pumps the auxiliaries from the two mixing bottles 8 into the mixing tank 11 located in the lower middle part through the connecting pipe 12. At the same time, the motor B1101 above the mixing tank 11 is started, and its output shaft drives the stirring rod 1102 to rotate inside the mixing tank 11, so as to fully stir and blend the auxiliaries to form a uniform dye solution. After stirring is completed, the one-way valve 14 on the connecting pipe 12 between the mixing tank 11 and the tank body 2 is opened to allow the dye solution to flow into the tank body 2. The level gauge 21 can monitor the level of the dye solution in the tank body 2 in real time. After the dye solution is injected, the motor A4 in the middle of the support frame 1 is started. Its output shaft drives the support base 5 and the yarn frame 6 to rotate, causing the yarn package to rotate synchronously with the yarn frame 6. At the same time, the high-pressure pump 18 on the circulation pipe 17 on the right side of the tank 2 is started. Under the action of the high-pressure pump 18, the dye liquor in the lower part of the tank 2 is transported through the circulation pipe 17 to the spray pipe 15 on the inner wall of the tank 2, and sprayed out in a high-pressure swirling manner through the circumferentially evenly distributed nozzles 16 of the spray pipe 15, so as to spray the rotating yarn package with dye liquor in an all-round and uniform manner. The nozzles 16 can be used in conjunction with the high-pressure pump 18 to dynamically adjust the spraying pressure to adapt to different yarn densities and package specifications. After the spraying is completed, the pump is turned off. High-pressure pump 18 opens the outlet valve 20 on the lower left side of tank 2 to discharge and recover the remaining dye in tank 2 and take out the sprayed yarn package. Then, open the one-way valve 14 between water tank 19 and circulation pipe 17. High-pressure pump 18 sends clean water from water tank 19 into circulation pipe 17. Through spray pipe 15 and nozzle 16, the yarn frame 6, the inner wall of tank 2 and pipeline are repeatedly flushed under high pressure to ensure the equipment is clean and prevent cross-contamination of residual dye. The whole process realizes efficient and closed-loop operation of yarn package clamping and sealing, precise ratio of auxiliary agent, automatic mixing, uniform spraying and automatic cleaning.

Claims

1. A high-pressure vortex uniform spraying device for yarn dyeing liquor, characterized in that, The system includes a support frame (1), a tank body (2), a tank cover (3), a motor A (4), a support base (5), a yarn rack (6), a support ring (7), a mixing bottle (8), a counterweight valve (9), a display screen (10), a mixing tank (11), a connecting pipe (12), a water pump (13), and a one-way valve (14). The tank body (2) is fixedly installed on the upper end of the support frame (1), and the tank cover (3) is fixedly installed on the upper end of the tank body (2). The motor A (4) is fixedly installed in the middle of the support frame (1). The motor A (4) is located directly below the tank body (2), and the output shaft of the motor A (4) rotates through the lower part of the tank body (2). The support base (5) is fixedly installed on the upper end of the output shaft of the motor A (4), and a certain number of yarn racks (6) are fixedly installed on the upper surface of the support base (5). A support ring (7) is fixedly installed in the middle of the outer wall. Mixing bottles (8) are fixedly installed on the left and right sides of the front end of the support ring (7). A counterweight valve (9) is fixedly installed at the lower end of each mixing bottle (8). A display screen (10) is fixedly connected to the front end of each counterweight valve (9). A mixing tank (11) is fixedly installed in the middle of the front side of the tank body (2). The mixing tank (11) is located in the middle below the two mixing bottles (8). The mixing tank (11) is connected to the two mixing bottles (8) through a connecting pipe (12). A water pump (13) is fixedly installed on the connecting pipe (12) on the left and right sides of the mixing tank (11). The bottom of the mixing tank (11) is connected to the inside of the tank body (2) through a connecting pipe (12). A one-way valve (14) is fixedly installed on the connecting pipe (12) between the mixing tank (11) and the tank body (2).

2. The high-pressure vortex uniform spraying equipment for yarn dyeing liquor according to claim 1, characterized in that, It also includes a motor B (1101) and a stirring rod (1102). The motor B (1101) is fixedly installed on the upper side of the mixing tank (11). The output shaft of the motor B (1101) is driven through the inside of the mixing tank (11), and the stirring rod (1102) is fixedly installed on the output shaft of the motor B (1101).

3. The high-pressure vortex uniform spraying equipment for yarn dyeing liquor according to claim 2, characterized in that, It also includes a spray pipe (15), a nozzle (16), a circulation pipe (17), a high-pressure pump (18), and a water tank (19). A certain number of spray pipes (15) are uniformly fixed in the vertical direction on the inner side wall of the tank (2). A certain number of nozzles (16) are uniformly fixed to each spray pipe (15) along the circumference. A circulation pipe (17) is fixedly installed on the right side of the tank (2). The upper part of the circulation pipe (17) is fixedly inserted inside the tank (2) and connected to the spray pipe (15). The circulation pipe (17) is connected and the lower end of the circulation pipe (17) is fixedly installed inside the lower part of the tank (2). A high-pressure pump (18) is fixedly installed on the lower part of the circulation pipe (17) located outside the tank (2). A water tank (19) is fixedly installed on the right side of the support frame (1). The upper end of the water tank (19) is connected to the circulation pipe (17) through the connecting pipe (12). A one-way valve (14) is fixedly installed on the connecting pipe (12) on the water tank (19) and the lower part of the circulation pipe (17) outside the tank (2).

4. The high-pressure vortex uniform spraying equipment for yarn dyeing liquor according to claim 3, characterized in that, The nozzle (16) can be used with a high-pressure pump (18) to dynamically adjust the spraying pressure and adapt to different yarn densities and bobbin specifications.

5. A high-pressure vortex uniform spraying device for yarn dyeing liquor according to claim 4, characterized in that, It also includes a liquid outlet valve (20), which is fixedly installed on the lower left side of the tank body (2) and is connected to the bottom of the tank body (2).

6. The high-pressure vortex uniform spraying equipment for yarn dyeing liquor according to claim 5, characterized in that, It also includes a level gauge (21), which is fixedly installed in the middle of the left side of the tank (2), and the level gauge (21) is connected to the lower part of the tank (2).

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