Static adsorption clothing fabric dust removal mechanism

Abstract

The utility model discloses a clothing fabric dust removal mechanism of electrostatic adsorption relates to clothing fabric dust removal mechanism field, the utility model discloses a dust removal mechanism, the dust removal mechanism includes the machine case, the bottom of machine case is provided with the adjusting mechanism, through setting adjusting mechanism, wherein the output of servo motor is connected first gear box through the shaft coupling, and first gear box is connected with part second gear box through the shaft coupling, and also linkage through the shaft coupling between each second gear box, and the screw rod and support base are set to second gear box bottom, and starting servo motor can drive first gear box rotation, and then through the shaft coupling makes each second gear box synchronous rotation, and the rotation of driving screw rod realizes the lifting of support base, solved the height fixed of traditional clothing fabric dust removal mechanism, when using with different height cutting equipment, cannot accurate alignment fabric dust removal, and dust removal effect is not good, and in the work site of different ground flatness is difficult to place stably, influences normal operation's technical problem.

Description

Technical Field

[0001] This utility model relates to the field of dust removal mechanisms for clothing fabrics, specifically a dust removal mechanism for clothing fabrics using electrostatic adsorption. Background Technology

[0002] During garment production and processing, fabrics inevitably accumulate dust, lint, and other impurities. These impurities not only affect the appearance of the fabric, lowering the quality and grade of the garments, but can also damage equipment in subsequent processing stages, such as cutting and sewing, impacting production efficiency and product quality. Therefore, effective dust removal from fabrics is a crucial step in the garment production process.

[0003] However, in actual production scenarios, traditional garment fabric dust removal systems, when used in conjunction with cutting equipment of varying heights, may fail to accurately target the fabric if the height of the dust removal system is fixed, resulting in a significant reduction in dust removal effectiveness. Alternatively, in different work environments with varying ground flatness, a fixed height makes it difficult to place the dust removal system stably, affecting its normal operation. Summary of the Invention

[0004] Based on this, the purpose of this utility model is to provide an electrostatic adsorption dust removal mechanism for clothing fabrics, so as to solve the technical problems of traditional clothing fabric dust removal mechanisms having a fixed height, which makes it impossible to accurately target the fabric for dust removal when used with cutting equipment of different heights, resulting in poor dust removal effect, and making it difficult to place stably in work areas with different ground flatness, thus affecting normal operation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electrostatic adsorption dust removal mechanism for clothing fabrics, comprising a dust removal mechanism, wherein the dust removal mechanism includes a housing, and an adjustment mechanism is provided at the bottom of the housing; The adjustment mechanism includes a servo motor, the output end of which is connected to a first gearbox via a coupling. Four universal wheels are provided at the four corners of the bottom of the housing, and four second gearboxes are provided on the inner sides of the four universal wheels. The two sides of the first gearbox are connected to two of the second gearboxes via couplings, and the two second gearboxes are connected to the remaining two second gearboxes via couplings to form a linkage. Each of the four second gearboxes has a lead screw at its bottom, and a support base is provided at the bottom of the lead screw.

[0006] By adopting the above technical solution, the height of the dust removal mechanism can be flexibly adjusted to adapt to different height cutting equipment and sites, ensuring precise dust removal operations, while enhancing stability under different ground conditions and improving the applicability and reliability of the overall dust removal work.

[0007] Furthermore, the four casters are supported by the ground, and the support base is a rubber block.

[0008] By adopting the above technical solution, the casters and ground support facilitate the movement of the dust removal mechanism, and the rubber support base increases friction, providing stable support after height adjustment, preventing the mechanism from slipping, and ensuring the stable operation of dust removal.

[0009] Furthermore, a dust collection rack is provided on the top of the chassis, and a dust collection port is provided at the front end of the dust collection rack.

[0010] By adopting the above technical solution, the combination of the vacuum cleaner frame and the vacuum nozzle constitutes the main vacuuming structure, which can efficiently collect dust on clothing fabrics, provide core functional support for dust removal operations, and is a key part to ensure the dust removal effect.

[0011] Furthermore, ion fans are provided on both sides of the vacuum cleaner rack, and a viewing window is provided on the top of the vacuum cleaner rack.

[0012] By adopting the above technical solution, the ion fan is symmetrically arranged on both sides of the dust inlet, which can generate airflow to neutralize static electricity, effectively remove dust adsorbed by static electricity, improve the dust removal effect, and the viewing window allows for convenient observation of the internal situation.

[0013] Furthermore, the bottom of the vacuum cleaner rack is provided with a UV lamp holder, which extends into the interior of the vacuum cleaner rack and is provided with a transparent baffle. Multiple UV lamps are provided inside the UV lamp holder.

[0014] By adopting the above technical solutions, the ultraviolet lamp holder and ultraviolet lamp can sterilize and disinfect the fabric, while the transparent baffle protects the ultraviolet lamp without affecting the light transmission, thereby improving the quality of the clothing fabric and increasing the versatility of the mechanism's functions.

[0015] Furthermore, the back of the vacuum cleaner rack is provided with a material inlet, and a rotating baffle is provided on the material inlet.

[0016] By adopting the above technical solution, a material inlet with a rotating baffle is set on the back of the dust collection frame. When fabric is accidentally sucked in, the baffle can be opened to remove the fabric, avoiding the fabric from clogging the mechanism and ensuring the normal operation of dust removal.

[0017] Furthermore, the ion fans are symmetrically arranged on both sides of the dust inlet to generate airflow to neutralize static electricity.

[0018] By adopting the above technical solution, the ion fans are symmetrically arranged on both sides of the dust suction port. The airflow generated can neutralize the static electricity of the fabric, solve the problem of dust adsorption caused by static electricity, improve dust removal efficiency and effect, and enhance the practicality of the mechanism.

[0019] Furthermore, a dust collector is installed inside the chassis, which is connected to the suction port to generate negative pressure and collect dust.

[0020] By adopting the above technical solution, the dust collector inside the chassis is connected to the dust suction port, which can generate negative pressure to collect dust efficiently. It is the core power source for the dust removal mechanism to achieve the dust removal function, ensuring that the dust removal work is carried out continuously and effectively.

[0021] In summary, the present invention has the following main advantages: This invention solves the technical problems of traditional garment fabric dust removal mechanisms, which have a fixed height, cannot accurately target fabrics for dust removal when used with cutting equipment of different heights, have poor dust removal effect, and are difficult to place stably in work areas with different ground flatness, affecting normal operation. The output end of the servo motor is connected to the first gearbox via a coupling. The first gearbox is connected to a portion of the second gearbox via a coupling. The second gearboxes are also linked together via couplings. A lead screw and a support base are set at the bottom of the second gearbox. When the servo motor is started, the first gearbox is rotated, and then the second gearboxes are rotated synchronously via couplings. The lead screw is rotated to realize the lifting and lowering of the support base. This invention incorporates an ion fan, symmetrically positioned on both sides of the dust inlet. When the ion fan operates, it generates an airflow carrying both positive and negative charges. When this airflow blows onto the clothing fabric, it neutralizes the static electricity generated on the fabric surface due to friction and other reasons. This solves the problem that traditional clothing fabric dust removal mechanisms rely solely on physical adsorption for dust removal, which is ineffective for dust that is difficult to remove due to electrostatic adsorption. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention; Figure 3 This is a bottom-view cross-sectional three-dimensional structural diagram of the present invention; Figure 4 This utility model Figure 3 A magnified structural diagram of point A in the middle.

[0023] In the diagram: 1. Dust removal mechanism; 101. Chassis; 102. Dust collection frame; 103. Dust collection port; 104. Viewing window; 105. UV lamp holder; 106. UV lamp; 107. Transparent baffle; 108. Ionizing fan; 109. Casters; 110. Material loading port; 2. Adjustment mechanism; 201. Servo motor; 202. First gearbox; 203. Coupling; 204. Second gearbox; 205. Lead screw; 206. Support base. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0025] Example 1: A dust removal mechanism for clothing fabrics using electrostatic adsorption, such as... Figure 1-4 As shown, it includes a dust removal mechanism 1, which includes a housing 101, and an adjustment mechanism 2 is provided at the bottom of the housing 101. The adjustment mechanism 2 includes a servo motor 201. The output end of the servo motor 201 is connected to a first gearbox 202 via a coupling 203. Four universal wheels 109 are provided at the four corners of the bottom of the housing 101. Four second gearboxes 204 are provided on the inner side of the four universal wheels 109. The two sides of the first gearbox 202 are connected to two of the second gearboxes 204 via couplings, and the two second gearboxes 204 are connected to the remaining two second gearboxes 204 via couplings to form a linkage. Four second gearboxes 204 are equipped with lead screws 205 at their bottoms, and support bases 206 are located at the bottom of the lead screws 205. In the adjustment mechanism 2, the servo motor 201 drives the first gearbox 202 via a coupling 203. The first gearbox 202, in turn, drives the four second gearboxes 204 in conjunction with the coupling, thereby driving the lead screws 205 to raise and lower the support bases 206. This design allows the dust removal mechanism 1 to adjust its height according to different cutting equipment heights, precisely targeting the fabric for dust removal and solving the problem of fixed height in traditional mechanisms. Moreover, it can be stably positioned on grounds of varying flatness by adjusting the support bases 206, avoiding operational disruptions due to uneven ground, and greatly improving the applicability and stability of the dust removal mechanism 1 in different scenarios.

[0026] See Figure 1 , Figure 2 , Figure 3 , Figure 4 Four casters 109 are ground-supported, and the support base 206 is a rubber block. The casters 109 at the four corners of the bottom of the chassis 101 are ground-supported, facilitating the flexible movement of the dust removal mechanism 1 in different locations. After the height is adjusted by the adjustment mechanism 2, the rubber support base 206 at the bottom of the lead screw 205 comes into play. The rubber material has high friction and can tightly adhere to the ground, providing stable support for the dust removal mechanism 1. Even on slightly tilted or uneven ground, the rubber support base 206 can effectively prevent the mechanism from slipping, avoiding the impact of shaking on the dust removal effect and ensuring that the dust removal operation can be carried out stably and continuously.

[0027] See Figure 1 , Figure 2 , Figure 3 , Figure 4The top of the casing 101 is equipped with a dust collection frame 102, and the front end of the dust collection frame 102 has a dust collection port 103. The dust collection frame 102 on the top of the casing 101 and the dust collection port 103 at the front end are the core dust collection structure of the dust removal mechanism 1. The dust collection frame 102 provides a stable mounting position for the dust collection port 103, allowing the dust collection port 103 to be accurately aligned with the clothing fabric. During the dust removal process, the dust collector inside the casing 101 generates negative pressure, which quickly sucks in and collects the dust on the fabric through the dust collection port 103. This design structure is simple yet efficient, and can quickly and effectively remove dust from the fabric, providing core functional support for the entire dust removal operation and being the key to ensuring the dust removal effect.

[0028] Example 2: See Figure 1 , Figure 2 , Figure 3 , Figure 4 The dust collection rack 102 is equipped with ion fans 108 on both sides, and a viewing window 104 is provided on the top of the dust collection rack 102. The ion fans 108, symmetrically arranged on both sides of the dust collection rack 102, work in conjunction with the suction port 103. When the ion fans 108 are running, they generate airflow with positive and negative charges. The symmetrical arrangement ensures that the airflow evenly covers the clothing fabric, effectively neutralizing the static electricity generated on the fabric surface due to friction and other reasons. After the static electricity is neutralized, dust that is difficult to remove due to static attraction is more easily sucked into the suction port 103, thereby greatly improving the dust removal effect. At the same time, the viewing window 104 on the top of the dust collection rack 102 allows staff to observe the internal dust removal situation at any time and adjust the operation in a timely manner according to the actual situation, ensuring the smooth progress of the dust removal operation.

[0029] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The bottom of the vacuum cleaner frame 102 is equipped with a UV lamp holder 105, which extends into the interior of the vacuum cleaner frame 102 and is fitted with a transparent baffle 107. Multiple UV lamps 106 are installed inside the UV lamp holder 105, which emits ultraviolet light. During dust removal, the ultraviolet light passes through the transparent baffle 107 and irradiates the clothing fabric, effectively killing bacteria and viruses on the fabric surface, thus achieving sterilization and disinfection and improving the quality of the clothing fabric. The transparent baffle 107 protects the UV lamps 106 from damage by dust and impacts without affecting the transmission of ultraviolet light, ensuring the sterilization effect. This design increases the functional versatility of the dust removal mechanism 1, enabling it to not only remove dust but also perform hygienic treatment on the fabric.

[0030] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The dust collection frame 102 has a material inlet 110 on its back, and a rotating baffle is installed on the material inlet 110. The material inlet 110 and the rotating baffle on the back of the dust collection frame 102 provide an emergency handling function for the dust removal mechanism 1. During the dust removal process, fabric may sometimes be accidentally sucked in. If it is not removed in time, it may block the dust collection channel, affecting the dust removal effect or even damaging the mechanism. The design of the material inlet 110 allows the operator to easily open the rotating baffle and remove the fabric from the material inlet 110 when it is discovered that the fabric has been sucked in, avoiding the fabric from causing blockage inside the mechanism, ensuring the normal operation of the dust removal work, and improving the reliability and safety of the mechanism.

[0031] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The ion fans 108 are symmetrically arranged on both sides of the suction port 103 to generate airflow that neutralizes static electricity. This symmetrical arrangement of the ion fans 108 on both sides of the suction port 103 is of great significance. During the dust removal process of clothing fabrics, the fabric surface is prone to generating static electricity due to friction. Static electricity attracts dust, making it difficult for the dust to be sucked in by the suction port 103. However, the airflow with positive and negative charges generated by the ion fans 108 can evenly cover the clothing fabric, neutralizing the static electricity on the fabric surface. The symmetrical arrangement ensures the uniformity of airflow distribution, so that static electricity in all parts of the fabric can be effectively neutralized. After the static electricity is eliminated, the dust loses its adsorption force and is more easily sucked away by the suction port 103, thereby improving the dust removal efficiency and effect, and enhancing the practicality of the entire dust removal mechanism 1.

[0032] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The dust collector is installed inside the casing 101 and is connected to the suction port 103. It generates negative pressure and collects dust. This internal connection between the dust collector and the suction port 103 constitutes the core power system of the dust removal mechanism 1. During dust removal operations, the dust collector activates to generate negative pressure, drawing dust from the clothing fabric into the casing 101 for collection through the suction port 103. This design allows the dust removal mechanism 1 to actively and efficiently collect dust without relying on external factors. The negative pressure generated by the dust collector is moderate, ensuring smooth dust collection without damaging the fabric. As the core power source for the dust removal function, it ensures continuous and effective dust removal and is a key component for the normal operation of the entire dust removal mechanism 1.

[0033] The implementation principle of this embodiment is as follows: First, when facing work scenarios of different heights and when used in conjunction with cutting equipment of different heights, the servo motor 201 in the adjustment mechanism 2 is activated. The output end of the servo motor 201 drives the first gearbox 202 to rotate through the coupling 203. Since the two sides of the first gearbox 202 are connected to two of the second gearboxes 204 through couplings, and these two second gearboxes 204 are in turn connected to the remaining two second gearboxes 204 through couplings to form a linkage, the rotation of the first gearbox 202 will drive the four second gearboxes. The four second gearboxes 204 rotate synchronously, which in turn drives the lead screw 205 at their bottom to rotate. The rotation of the lead screw 205 causes the support base 206 to rise and fall, thereby adjusting the height of the entire dust removal mechanism 1 to adapt to different height requirements and ensure that it can accurately target the clothing fabric for dust removal. At the same time, when there are differences in the flatness of the work site, the height of each support base 206 can be adjusted to ensure that the dust removal mechanism 1 is placed stably and to ensure normal operation. Furthermore, the support base 206 is made of rubber blocks, which can increase the friction with the ground and further improve stability. During the dust removal process, the dust collector inside the casing 101 is activated and connected to the suction port 103 at the front end of the dust collection frame 102, generating negative pressure to draw dust from the clothing fabric into the casing 101 for collection through the suction port 103. At the same time, the ion fans 108 symmetrically arranged on both sides of the dust collection frame 102 are activated to generate airflow with positive and negative charges. This airflow blows onto the clothing fabric, which can neutralize the static electricity generated on the fabric surface due to friction and other reasons, making it easier to remove dust that is difficult to remove due to static adsorption, thus improving the dust removal effect. In addition, the viewing window 104 on the top of the vacuum cleaner rack 102 allows staff to observe the internal dust removal process and adjust the operation in a timely manner. The ultraviolet lamp holder 105 at the bottom of the vacuum cleaner rack 102 contains multiple ultraviolet lamps 106. The ultraviolet rays emitted by the ultraviolet lamps 106 pass through the transparent baffle 107 and irradiate the clothing fabric, which can sterilize and disinfect the fabric and improve the quality of the clothing fabric. If the fabric is accidentally sucked in during the dust removal process, the staff can open the rotating baffle on the material removal port 110 on the back of the vacuum cleaner rack 102 to remove the fabric.

[0034] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A dust removal mechanism for clothing fabrics using electrostatic adsorption, characterized in that: It includes a dust removal mechanism (1), the dust removal mechanism (1) includes a housing (101), and an adjustment mechanism (2) is provided at the bottom of the housing (101); The adjustment mechanism (2) includes a servo motor (201). The output end of the servo motor (201) is connected to a first gearbox (202) via a coupling (203). Four universal wheels (109) are provided at the four corners of the bottom of the housing (101). Four second gearboxes (204) are provided on the inner side of the four universal wheels (109). The two sides of the first gearbox (202) are connected to two of the second gearboxes (204) via couplings, and the two second gearboxes (204) are connected to the remaining two second gearboxes (204) via couplings to form a linkage. The bottom of each of the four second gearboxes (204) is provided with a lead screw (205), and the bottom of the lead screw (205) is provided with a support base (206).

2. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 1, characterized in that: The four casters (109) are supported by the ground, and the support base (206) is a rubber block.

3. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 1, characterized in that: The top of the chassis (101) is provided with a dust collection rack (102), and the front end of the dust collection rack (102) is provided with a dust collection port (103).

4. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 3, characterized in that: Ion fans (108) are provided on both sides of the vacuum cleaner (102), and a viewing window (104) is provided on the top of the vacuum cleaner (102).

5. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 3, characterized in that: The bottom of the vacuum cleaner rack (102) is provided with an ultraviolet lamp holder (105), and the ultraviolet lamp holder (105) extends into the interior of the vacuum cleaner rack (102) and is provided with a transparent baffle (107). Multiple ultraviolet lamps (106) are provided inside the ultraviolet lamp holder (105).

6. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 3, characterized in that: The back of the vacuum cleaner frame (102) is provided with a material inlet (110), and a rotating baffle is provided on the material inlet (110).

7. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 4, characterized in that: The ion fan (108) is symmetrically arranged on both sides of the dust inlet (103) to generate airflow to neutralize static electricity.

8. The electrostatic adsorption dust removal mechanism for clothing fabrics according to claim 1, characterized in that: The chassis (101) is equipped with a dust collector, which is connected to the suction port (103) to generate negative pressure and collect dust.

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