Bridge pile foundation drilling verticality calibrator with deviation rectification function
By introducing components such as a PLC controller, laser rangefinder, and speaker into the bridge pile foundation drilling verticality calibrator, real-time deviation monitoring and sensor position and height adjustment during the drilling process are achieved, solving the problem of cumbersome and time-consuming detection in existing technologies and improving drilling efficiency and accuracy.
Patent Information
- Application Number
- CN202522000645.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-17
AI Technical Summary
The existing methods for calibrating the verticality of bridge pile foundation drilling do not have the function of easy online monitoring and correction, resulting in a cumbersome and time-consuming testing process.
The system employs a PLC controller combined with a laser rangefinder, speaker, and three-color alarm light to achieve real-time monitoring and correction guidance of drill pipe verticality. The sensor position and height are adjusted via a slider, ball screw nut, and servo motor, and the sensor's adjustability is achieved in conjunction with a positioning screw and locking nut.
It enables convenient online monitoring and correction during the drilling process, reducing inspection time and improving drilling efficiency and accuracy.
Smart Images
Figure CN224679444U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calibration equipment technology, specifically a bridge pile foundation borehole verticality calibrator with correction function. Background Technology
[0002] Drilling is an important step in the construction of bridge pile foundations. A drilling machine is used to drill vertical pile holes in the ground to facilitate the subsequent pouring of the pile.
[0003] When drilling, the verticality of the drill rod needs to be calibrated to avoid borehole deviation. Once the borehole is deviated, it will affect the stability of the pile foundation and may also damage the drill rod. The current calibration method is to use a bubble level to measure the verticality of the drill rod manually. The inspection process is cumbersome and time-consuming. After the test results are recorded, fine-tuning is performed, and then calibration is performed again. The whole process is time-consuming and does not have the function of easy online monitoring and correction.
[0004] Now, a novel bridge pile foundation borehole verticality calibrator with correction function is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a bridge pile foundation borehole verticality calibrator with a correction function, so as to solve the problem mentioned in the background art that it does not have the function of convenient online monitoring and correction.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a bridge pile foundation drilling verticality calibrator with a correction function, comprising a bottom fixing plate, a PLC controller fixedly connected to the right side of the top of the bottom fixing plate, a main fixing frame fixedly connected to the left side of the top of the bottom fixing plate, a lifting plate horizontally arranged inside the main fixing frame, and a correction component for easy monitoring of the drill rod verticality provided at the top of the lifting plate.
[0007] The correction assembly includes two sets of side sensor fixing rods, which are installed on the top of the lifting plate. A sensor fixing sleeve is fitted around the side sensor fixing rod, and a first laser rangefinder is fixedly connected to the bottom of the sensor fixing sleeve. A central sensor fixing rod is installed on the top of the lifting plate, and a second laser rangefinder is fixedly connected to the front end of the central sensor fixing rod. A speaker is fixedly connected to the left side of the top of the PLC controller, and a three-color alarm light is fixedly connected to the right side of the top of the PLC controller.
[0008] As a further technical solution of this utility model, the shape and size of the inside of the sensor fixing sleeve are adapted to the shape and size of the outside of the side sensor fixing rod, and the sensor fixing sleeve can slide back and forth along the outside of the side sensor fixing rod.
[0009] As a further technical solution of this utility model, the first laser rangefinder and the second laser rangefinder have the same specifications, and the two sets of the first laser rangefinders are positioned opposite each other.
[0010] As a further technical solution of this utility model, the upper and lower ends of the first laser rangefinder and the second laser rangefinder are flush, and the PLC controller, the first laser rangefinder, the second laser rangefinder, the speaker, and the three-color alarm light are electrically connected.
[0011] As a further technical solution of this utility model, the lifting plate has multiple sets of positioning screw holes inside. The bottom ends of the side sensor fixing rod and the central sensor fixing rod are respectively vertically welded with two sets of positioning screws. Locking nuts are sleeved on the outside of the positioning screws. A hand-tightening bolt is inserted into the top of the sensor fixing sleeve. The positions and dimensions of the positioning screw holes and positioning screws correspond one-to-one. The positioning screws pass through the inside of the positioning screw holes. The top of the sensor fixing sleeve has threads machined inside. The threads inside the sensor fixing sleeve match the threads outside the hand-tightening bolt.
[0012] As a further technical solution of this utility model, a slider is fixedly connected to the right side of the bottom of the lifting plate, a ball screw nut is fixedly connected to the middle position inside the slider, and optical shaft through holes are respectively opened at the front and rear ends inside the slider. A counterweight is fixedly connected to the bottom of the right side of the lifting plate. Two sets of limiting optical shafts are vertically fixedly connected inside the main fixing frame. A ball screw lever is vertically movably connected between the upper and lower ends inside the main fixing frame. A servo motor is installed at the bottom inside the main fixing frame. The thread inside the ball screw nut matches the thread outside the ball screw lever. The inner diameter of the optical shaft through hole is the same as the outer diameter of the limiting optical shaft. The ball screw lever passes through the inside of the ball screw nut. The output end of the servo motor is connected to the bottom end of the ball screw lever. The limiting optical shaft passes through the inside of the optical shaft through hole.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the bridge pile foundation drilling verticality calibrator with correction function not only realizes the function of easy online monitoring and correction, but also realizes the function of adjustable sensor position and adjustable detection height;
[0014] (1) By setting up a lifting plate, side sensor fixing rod, sensor fixing sleeve, first laser ranging sensor, central sensor fixing rod, second laser ranging sensor, speaker and three-color alarm light, when in use, the bottom fixing plate is fixed to the drilling platform by bolts, the main fixing frame is located on the side of the drill rod, the lifting plate is located behind the drill rod, the second laser ranging sensor on the central sensor fixing rod measures the position behind the drill rod, and the first laser ranging sensor on the side sensor fixing rod measures the position on both sides of the drill rod. When the drill rod deviates, the three sets of ranging sensors can quickly detect the change in distance, the three-color alarm light will sound an alarm, and at the same time the speaker will broadcast a voice according to the distance of the deviation. The staff will make fine adjustments according to the broadcast voice until the voice broadcast is completely vertical, thus realizing the function of easy online monitoring and correction.
[0015] (2) By setting a locking nut, positioning screw hole, positioning screw rod and hand-tightening bolt, the position of the first laser ranging sensor can be adjusted according to the specifications of the drill rod during use. By inserting the positioning screw rod into the positioning screw hole at different positions, the distance between the two sets of first laser ranging sensors can be adjusted. Loosening the hand-tightening bolt, since the hand-tightening bolt and the top of the sensor fixing sleeve are threadedly connected, its bottom is pressed against the side sensor fixing rod when it is tightened. As the hand-tightening bolt is loosened, its bottom and the side sensor fixing rod are separated from each other, and the sensor fixing sleeve can slide back and forth along the side sensor fixing rod. Then, by tightening the hand-tightening bolt again, the position of the sensor fixing sleeve on the side sensor fixing rod can be adjusted, thereby adjusting the position of the first laser ranging sensor, realizing the function of adjustable sensor position.
[0016] (3) By setting up a slider, ball screw nut, optical axis through hole, counterweight, limit optical axis, ball screw lever and servo motor, the working height of the sensor can be adjusted according to the height of the drill rod. The servo motor drives the ball screw lever to rotate. The ball screw lever and the ball screw nut inside the slider cooperate to drive the slider and the lifting plate to move up and down. The optical axis through hole and the limit optical axis cooperate to make the up and down movement smooth. The counterweight can prevent the lifting plate from tilting, thus realizing the function of adjustable detection height. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present utility model;
[0018] Figure 2 This is a magnified view of the lifting plate structure of this utility model from below;
[0019] Figure 3 This is a side view enlarged structural diagram of the side sensor fixing rod of this utility model;
[0020] Figure 4This is a side view of the main fixing frame structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the control flow of this utility model.
[0022] In the diagram: 1. Bottom fixing plate; 2. PLC controller; 3. Main fixing frame; 4. Lifting plate; 5. Side sensor fixing rod; 6. Sensor fixing sleeve; 7. First laser rangefinder sensor; 8. Central sensor fixing rod; 9. Second laser rangefinder sensor; 10. Locking nut; 11. Positioning screw eye; 12. Positioning screw; 13. Hand-tightening bolt; 14. Slider; 15. Ball screw nut; 16. Optical axis through hole; 17. Counterweight; 18. Limiting optical axis; 19. Ball screw lever; 20. Servo motor; 21. Speaker; 22. Three-color alarm light. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example: Please refer to Figure 1-5 A bridge pile foundation drilling verticality calibrator with correction function includes a bottom fixing plate 1, a PLC controller 2 fixedly connected to the right side of the top of the bottom fixing plate 1, a main fixing frame 3 fixedly connected to the left side of the top of the bottom fixing plate 1, a lifting plate 4 horizontally arranged inside the main fixing frame 3, and a correction component for easy monitoring of the drill rod verticality is provided at the top of the lifting plate 4.
[0025] Please see Figure 1-5 A bridge pile foundation drilling verticality calibrator with a correction function also includes a correction component. The correction component includes two sets of side sensor fixing rods 5. The two sets of side sensor fixing rods 5 are installed on the top of the lifting plate 4. A sensor fixing sleeve 6 is sleeved on the outside of the side sensor fixing rods 5. A first laser rangefinder 7 is fixedly connected to the bottom of the sensor fixing sleeve 6. A central sensor fixing rod 8 is installed on the top of the lifting plate 4. A second laser rangefinder 9 is fixedly connected to the front end of the central sensor fixing rod 8. A speaker 21 is fixedly connected to the left side of the top of the PLC controller 2. A three-color alarm light 22 is fixedly connected to the right side of the top of the PLC controller 2.
[0026] The internal shape and dimensions of the sensor fixing sleeve 6 are compatible with the external shape and dimensions of the side sensor fixing rod 5. The sensor fixing sleeve 6 can slide back and forth along the outside of the side sensor fixing rod 5. The first laser rangefinder 7 and the second laser rangefinder 9 have the same specifications. The two sets of first laser rangefinder 7 are positioned opposite each other, and the upper and lower ends of the first laser rangefinder 7 and the second laser rangefinder 9 are flush. The PLC controller 2, the first laser rangefinder 7, the second laser rangefinder 9, the speaker 21, and the three-color alarm light 22 are electrically connected to facilitate online monitoring and guidance for correction.
[0027] Specifically, such as Figure 1 , Figure 2 and Figure 5 As shown, the bottom fixing plate 1 is fixed to the drilling platform with bolts, the main fixing frame 3 is located on the side of the drill rod, the lifting plate 4 is located behind the drill rod, the second laser range sensor 9 on the central sensor fixing rod 8 measures the position behind the drill rod, and the first laser range sensor 7 on the side sensor fixing rod 5 measures the position on both sides of the drill rod. When the drill rod deviates, the three sets of range sensors can quickly detect the change in distance, the three-color alarm light 22 sounds an alarm, and at the same time the speaker 21 broadcasts a voice message according to the distance of the deviation. The staff makes fine adjustments according to the broadcast voice message until the voice message is completely vertical.
[0028] The lifting plate 4 has multiple sets of positioning screw holes 11 inside. The bottom ends of the side sensor fixing rod 5 and the central sensor fixing rod 8 are vertically welded with two sets of positioning screws 12. The positioning screws 12 are fitted with locking nuts 10. The top of the sensor fixing sleeve 6 is inserted with a hand-tightening bolt 13. The positions and dimensions of the positioning screw holes 11 and the positioning screws 12 are one-to-one. The positioning screws 12 pass through the inside of the positioning screw holes 11. The top of the sensor fixing sleeve 6 is threaded inside. The threads inside the sensor fixing sleeve 6 match the threads outside the hand-tightening bolt 13, which facilitates the adjustment of the sensor position.
[0029] Specifically, such as Figure 2 and Figure 3 As shown, the position of the first laser rangefinder 7 can be adjusted according to the specifications and dimensions of the drill rod. By inserting the positioning screw 12 into the positioning screw hole 11 at different positions, the distance between the two sets of first laser rangefinders 7 can be adjusted. Loosen the hand-tightening bolt 13. Since the hand-tightening bolt 13 is threadedly connected to the top of the sensor fixing sleeve 6, its bottom is pressed against the side sensor fixing rod 5 when it is tightened. As the hand-tightening bolt 13 is loosened, its bottom and the side sensor fixing rod 5 are separated from each other, and the sensor fixing sleeve 6 can slide back and forth along the side sensor fixing rod 5. Then, tighten the hand-tightening bolt 13 again to adjust the position of the first laser rangefinder 7.
[0030] A slider 14 is fixedly connected to the right side of the bottom of the lifting plate 4. A ball screw nut 15 is fixedly connected to the middle position inside the slider 14. Optical shaft through holes 16 are opened at the front and rear ends of the slider 14. A counterweight block 17 is fixedly connected to the bottom right side of the lifting plate 4. Two sets of limiting optical shafts 18 are fixedly connected vertically inside the main fixing frame 3. A ball screw lever 19 is vertically movably connected between the upper and lower ends inside the main fixing frame 3. A servo motor 20 is installed at the bottom inside the main fixing frame 3. The internal thread of the ball screw nut 15 matches the external thread of the ball screw lever 19. The inner diameter of the optical shaft through hole 16 is the same as the outer diameter of the limiting optical shaft 18. The ball screw lever 19 passes through the inside of the ball screw nut 15. The output end of the servo motor 20 is connected to the bottom end of the ball screw lever 19. The limiting optical shaft 18 passes through the inside of the optical shaft through hole 16, which facilitates the adjustment of the sensor working height.
[0031] Specifically, such as Figure 1 and Figure 4 As shown, the working height of the sensor can be adjusted according to the height of the drill rod. The servo motor 20 drives the ball screw lever 19 to rotate. The ball screw lever 19 and the ball screw nut 15 inside the slider 14 cooperate to drive the slider 14 and the lifting plate 4 to move up and down. The optical axis through hole 16 and the limiting optical axis 18 cooperate to make the up and down movement smooth. The counterweight 17 can prevent the lifting plate 4 from tilting.
[0032] Working principle: When using this utility model, firstly, the bottom fixing plate 1 is fixed to the drilling platform with bolts, the main fixing frame 3 is located on the side of the drill rod, the lifting plate 4 is located behind the drill rod, the second laser range sensor 9 on the central sensor fixing rod 8 measures the position behind the drill rod, and the first laser range sensor 7 on the side sensor fixing rod 5 measures the position on both sides of the drill rod. When the drill rod deviates, the three sets of range sensors can quickly detect the change in distance, the three-color alarm light 22 sounds an alarm, and at the same time the speaker 21 broadcasts a voice message according to the distance of the deviation. The staff makes fine adjustments according to the broadcast voice message until the voice message is completely vertical. The position of the first laser rangefinder 7 can be adjusted according to the specifications and dimensions of the drill rod. By inserting the positioning screw 12 into the positioning screw holes 11 at different positions, the distance between the two sets of first laser rangefinders 7 can be adjusted. Loosening the hand-tightening bolt 13, since the hand-tightening bolt 13 is threadedly connected to the top of the sensor fixing sleeve 6, its bottom is pressed against the side sensor fixing rod 5 when it is tightened. As the hand-tightening bolt 13 is loosened, its bottom and the side sensor fixing rod 5 are separated from each other, and the sensor fixing sleeve 6 can slide back and forth along the side sensor fixing rod 5. Then, by retightening the hand-tightening bolt 13, the position of the sensor fixing sleeve 6 on the side sensor fixing rod 5 can be adjusted, thereby adjusting the position of the first laser rangefinder 7. The working height of the sensor can be adjusted according to the height of the drill rod. The servo motor 20 drives the ball screw lever 19 to rotate. The ball screw lever 19 and the ball screw nut 15 inside the slider 14 cooperate to drive the slider 14 and the lifting plate 4 to move up and down. The optical axis through hole 16 and the limiting optical axis 18 cooperate to make the up and down movement smooth. The counterweight 17 can prevent the lifting plate 4 from tilting.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A bridge pile foundation drilling verticality calibrator with correction function, comprising a bottom fixing plate (1), characterized in that: A PLC controller (2) is fixedly connected to the right side of the top of the bottom fixing plate (1), and a main fixing frame (3) is fixedly connected to the left side of the top of the bottom fixing plate (1). A lifting plate (4) is horizontally arranged inside the main fixing frame (3), and a correction component for easy monitoring of the verticality of the drill rod is provided at the top of the lifting plate (4). The correction assembly includes two sets of side sensor fixing rods (5), which are installed on the top of the lifting plate (4). A sensor fixing sleeve (6) is sleeved on the outside of the side sensor fixing rod (5). A first laser rangefinder sensor (7) is fixedly connected to the bottom of the sensor fixing sleeve (6). A central sensor fixing rod (8) is installed on the top of the lifting plate (4). A second laser rangefinder sensor (9) is fixedly connected to the front end of the central sensor fixing rod (8). A speaker (21) is fixedly connected to the left side of the top of the PLC controller (2), and a three-color alarm light (22) is fixedly connected to the right side of the top of the PLC controller (2).
2. The bridge pile foundation drilling verticality calibrator with correction function according to claim 1, characterized in that: The shape and size inside the sensor fixing sleeve (6) are adapted to the shape and size outside the side sensor fixing rod (5), and the sensor fixing sleeve (6) can slide back and forth along the outside of the side sensor fixing rod (5).
3. The bridge pile foundation drilling verticality calibrator with correction function according to claim 1, characterized in that: The first laser rangefinder (7) and the second laser rangefinder (9) have the same specifications, and the two sets of the first laser rangefinder (7) are positioned opposite each other.
4. A bridge pile foundation drilling verticality calibrator with correction function according to claim 1, characterized in that: The upper and lower ends of the first laser rangefinder (7) and the second laser rangefinder (9) are flush, and the PLC controller (2), the first laser rangefinder (7), the second laser rangefinder (9), the speaker (21), and the three-color alarm light (22) are electrically connected.
5. A bridge pile foundation drilling verticality calibrator with correction function according to claim 1, characterized in that: The lifting plate (4) has multiple sets of positioning screw holes (11) inside. The bottom ends of the side sensor fixing rod (5) and the central sensor fixing rod (8) are vertically welded with two sets of positioning screws (12). The positioning screws (12) are fitted with locking nuts (10). The top end of the sensor fixing sleeve (6) is fitted with a hand-tightening bolt (13). The positions and dimensions of the positioning screw holes (11) and the positioning screws (12) correspond one-to-one. The positioning screws (12) pass through the interior of the positioning screw holes (11). The top end of the sensor fixing sleeve (6) is threaded. The threads inside the sensor fixing sleeve (6) match the threads outside the hand-tightening bolt (13).
6. A bridge pile foundation drilling verticality calibrator with correction function according to claim 1, characterized in that: A slider (14) is fixedly connected to the right side of the bottom of the lifting plate (4). A ball screw nut (15) is fixedly connected to the middle position inside the slider (14). Optical shaft through holes (16) are respectively opened at the front and rear ends inside the slider (14). A counterweight block (17) is fixedly connected to the bottom of the right side of the lifting plate (4). Two sets of limiting optical shafts (18) are fixedly connected vertically inside the main fixing frame (3). A ball screw lever (15) is vertically movably connected between the upper and lower ends inside the main fixing frame (3). 9) A servo motor (20) is installed at the bottom of the main fixing frame (3). The thread inside the ball screw nut (15) matches the thread outside the ball screw lever (19). The inner diameter of the optical axis through hole (16) is the same as the outer diameter of the limiting optical axis (18). The ball screw lever (19) passes through the inside of the ball screw nut (15). The output end of the servo motor (20) is connected to the bottom end of the ball screw lever (19). The limiting optical axis (18) passes through the inside of the optical axis through hole (16).