A rapid cooling exhaust immersion furnace
By designing bottom and top supports for air intake in the impregnation furnace and utilizing a linkage exhaust mechanism to achieve simultaneous air supply to the inner liner from top to bottom, the problem of slow cooling of the inner liner in existing technologies is solved, thereby improving cooling efficiency and production efficiency.
Patent Information
- Application Number
- CN202522139434.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-10
AI Technical Summary
In existing impregnation furnaces, nitrogen enters only from the bottom, resulting in slow cooling of the inner liner and reducing the practicality of the equipment.
The design incorporates bottom and top support air intakes, with the bottom air outlets angled and arranged in a circular array. The top support features a ring design, and the gas is guided to be discharged in an orderly manner through a linked exhaust mechanism, enabling simultaneous air supply to the inner liner from both the top and bottom. Combined with the design of the inlet and outlet pipes, continuous production is achieved.
This achieves a more uniform temperature distribution and faster cooling within the inner tank, improving production efficiency and equipment usability, and preventing disordered gas flow within the equipment from affecting the impregnation and cooling effects.
Smart Images

Figure CN224681236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impregnation furnace technology, specifically to an impregnation furnace with rapid cooling and exhaust. Background Technology
[0002] An impregnation furnace is a device used to impregnate solid materials with liquid substances. It is widely used in materials science, metallurgy, chemical engineering and other fields. The principle of vacuum pressure impregnation is to first evacuate the furnace to a vacuum state to remove air and other gases from the pores of the solid material. Then, under pressure, the liquid impregnating agent fills the pores and gaps of the solid material to achieve the purpose of impregnation. For example, in the production of metal-impregnated carbon slide plates, the vacuum pressure impregnation method allows the molten metal and alloy to penetrate the porous carbon blank better. The principle of hot impregnation is to use heating to expand the solid material, increase the pore size, and at the same time reduce the viscosity of the liquid impregnating agent, making it easier for it to penetrate into the interior of the solid material. For example, in the wood impregnation process, heating the wood and the impregnating agent improves the impregnation effect.
[0003] Existing impregnation furnaces, such as the resin impregnation and curing furnace with rapid cooling and exhaust disclosed in publication number "CN213891352U", use "nitrogen pipes distributed in a ring shape at the bottom of the furnace liner...the material is cooled evenly in all parts, the cooling efficiency is high and the speed is fast". However, in actual operation, nitrogen only enters from the bottom, which means that the cooling of the inner liner needs to be carried out slowly from the bottom, reducing its practicality. Utility Model Content
[0004] The purpose of this invention is to provide a rapid cooling and exhaust impregnation furnace to solve the problem mentioned in the background art, where nitrogen gas only enters from the bottom during actual operation, resulting in the need for slow cooling of the inner liner from the bottom, which reduces its practicality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid cooling and exhaust impregnation furnace, comprising an outer shell with an internal cavity, and a processing inner liner fixed within the cavity of the outer shell. A bottom support is fixed to the bottom surface of the cavity of the outer shell, and a bottom air outlet is fixedly connected to the upper surface of the bottom support. Two upper supports are fixedly connected to the inner wall of the cavity of the outer shell, and upper air outlets are fixedly connected to the surfaces of the upper supports. A drainage pipe is installed through the lower side surface of the outer shell. A drive motor is fixedly connected to the upper side surface of the outer shell. A transmission gear is provided on the inner wall of the outer shell. A linkage turntable is installed on the inner wall of the outer shell. A first tooth block is fixedly connected to the lower surface of the linkage turntable. A limit baffle is fixed between the outer shell and the processing inner liner. A linkage exhaust mechanism is provided between the outer shell and the limit baffle. The linkage turntable and the first tooth block drive the transmission gear and the air guide baffle to rotate, while the linkage turntable drives the auxiliary gear and the exhaust baffle to rotate through the second tooth block, facilitating the exhaust of gas from the exhaust fan.
[0006] Preferably, the inner processing liner is provided with an inlet pipe and an outlet pipe at both ends, and the inlet pipe and outlet pipe of the inner processing liner pass through both ends of the outer casing respectively. The bottom support is a ring design, and the air inlet end of the bottom support passes through the surface of the outer casing.
[0007] By adopting the above technical solution, the inlet pipe and outlet pipe at both ends of the inner liner are installed through the outer shell, so that the material to be impregnated can easily enter the inner liner and be smoothly discharged after impregnation, thereby realizing continuous production and improving production efficiency.
[0008] Preferably, the upper bracket has a ring-shaped design, and the air inlet end of the upper bracket penetrates through the surface of the mounting housing. The bottom air outlet has an inclined design, and the bottom air outlets are arranged in a circumferential array.
[0009] By adopting the above technical solution, the upper bracket is designed in a ring shape and the air inlet end penetrates through the surface of the mounting shell. Gas can be introduced from the top of the processing inner liner. In conjunction with the air inlet of the bottom bracket, air can be supplied to the processing inner liner from both the top and bottom at the same time. This makes the temperature distribution inside the processing inner liner more uniform and the cooling more rapid and comprehensive. It effectively solves the problem of slow cooling caused by only introducing air from the bottom in the existing technology.
[0010] Preferably, the output end of the drive motor penetrates through the surface of the mounting housing, the output end of the drive motor is fixedly connected to the shaft of the transmission gear on one side, the linkage turntable is rotatably connected to the mounting housing, and the vertical cross-section of the linkage turntable is L-shaped.
[0011] By adopting the above technical solution, the output end of the drive motor passes through the surface of the mounting housing and is fixedly connected to the shaft of the transmission gear on one side, ensuring that the drive motor can stably transmit power to the transmission gear, thereby driving the entire linkage system to operate and providing reliable power for the normal operation of the equipment.
[0012] Preferably, the linkage exhaust mechanism includes an air guide baffle, which is embedded in the inner wall of the opening on the surface of the limiting baffle. A second tooth block is fixedly connected to the upper side surface of the linkage turntable. An auxiliary gear is provided on the side of the second tooth block. An exhaust baffle is fixedly connected to the upper end of the rotating shaft of the auxiliary gear. An exhaust fan is fixedly connected to the upper side surface of the mounting housing.
[0013] Using the above technical solution, the air guide baffle is embedded in the inner wall of the opening on the surface of the limiting baffle. It rotates under the drive of the linkage turntable, which can guide the gas in the processing liner to a specific direction, so that it can be discharged in an orderly manner through the exhaust fan, thereby improving the exhaust efficiency and avoiding the disorderly flow of gas in the equipment, which would affect the impregnation and cooling effect.
[0014] Preferably, the air guide baffle and the limiting baffle are rotatably connected, and the limiting baffle is annularly designed. The auxiliary gear is meshed with the second tooth block, and the auxiliary gear is rotatably connected with the mounting housing.
[0015] The above technical solution is adopted, in which the gas guide baffle and the limiting baffle are rotatably connected, so that the gas guide baffle can rotate flexibly and adjust the gas guiding direction according to the rotation angle of the linkage turntable, so as to adapt to different working conditions and gas flow requirements, and further optimize the gas flow path in the equipment.
[0016] Preferably, the exhaust baffle is rotatably connected to the exhaust slot of the mounting housing, and the exhaust baffle is correspondingly arranged with the exhaust fan.
[0017] By adopting the above technical solution, the exhaust baffle is rotatably connected to the exhaust groove of the mounting shell, which can precisely control the opening and closing of the exhaust channel. According to the gas pressure and flow conditions inside the equipment, the exhaust volume and exhaust speed can be adjusted in a timely manner to avoid gas leakage or poor exhaust.
[0018] Compared with the prior art, the beneficial effects of this utility model are: the rapid cooling and exhaust impregnation furnace: 1. By using the bottom and top supports for air intake, the bottom air outlet is tilted and arranged in a circular array, and the top support has a ring design, air can be supplied from both the top and bottom of the processing liner at the same time, making the temperature distribution inside the processing liner more uniform and the cooling more rapid and comprehensive. This solves the problem of slow cooling caused by only air intake from the bottom in the existing technology and improves the cooling efficiency. 2. The design of the linkage exhaust mechanism, including the coordinated work of components such as the air guide baffle, the second tooth block, the auxiliary gear, the exhaust baffle and the exhaust fan, can guide the gas to be discharged in an orderly manner, achieve effective cooling of the gas, ensure that the gas in the equipment is discharged in a timely and smooth manner, and avoid the disorderly flow of gas in the equipment from affecting the impregnation and cooling effect. 3. The inner liner is equipped with inlet and outlet pipes at both ends, which run through both ends of the outer casing to facilitate material loading and unloading, enabling continuous production and improving production efficiency. The connections and designs between various components, such as the connection between the drive motor and the transmission gears, and the structure of the linkage turntable, ensure the stability and reliability of the equipment operation and enhance its practicality. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the connection between the outer shell and the inner liner of this utility model; Figure 2 This is a three-dimensional structural diagram of the connection between the outer casing and the drainage pipe of this utility model; Figure 3 This is a three-dimensional structural diagram of the connection between the housing and the drive motor of this utility model; Figure 4 This is a three-dimensional structural diagram of the connection between the bottom bracket and the bottom air outlet of this utility model; Figure 5 This is a three-dimensional structural diagram of the connection between the upper support and the upper air outlet of this utility model; Figure 6 This is a three-dimensional structural diagram of the connection between the auxiliary gear and the exhaust baffle of this utility model.
[0020] In the diagram: 1. Install the outer casing; 2. Machin the inner liner; 3. Bottom bracket; 4. Bottom air vent; 5. Upper bracket; 6. Upper air vent; 7. Drainage pipe; 8. Drive motor; 9. Transmission gear; 10. Linkage turntable; 11. First gear block; 12. Limiting baffle; 13. Air guide baffle; 14. Second gear block; 15. Auxiliary gear; 16. Exhaust baffle; 17. Exhaust fan. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-6This utility model provides a technical solution: a rapid cooling and exhaust impregnation furnace, comprising an outer casing 1, a processing inner liner 2, a bottom support 3, a bottom exhaust nozzle 4, an upper support 5, an upper exhaust nozzle 6, a drainage pipe 7, a drive motor 8, a transmission gear 9, a linkage turntable 10, a first gear block 11, a limiting baffle 12, a guide baffle 13, a second gear block 14, an auxiliary gear 15, an exhaust baffle 16, and an exhaust fan 17. The outer casing 1 has an internal cavity, and the processing inner liner 2 is fixed in the cavity of the outer casing 1. A bottom support 3 is fixed to the bottom surface, and a bottom air outlet 4 is fixedly connected to the upper surface of the bottom support 3. The processing inner liner 2 is provided with an inlet pipe and an outlet pipe at both ends, and the inlet pipe and outlet pipe of the processing inner liner 2 pass through both ends of the mounting shell 1 respectively. The bottom support 3 is a ring design, and the air inlet end of the bottom support 3 passes through the surface of the mounting shell 1. The drive motor 8 starts, and its output end passes through the surface of the mounting shell 1 and drives the transmission gear 9 on one side to rotate. Since the linkage turntable 10 is rotatably connected to the mounting shell 1, the rotation of the transmission gear 9 will drive the linkage turntable 10 to rotate.
[0023] Two upper brackets 5 are fixedly connected to the inner wall of the cavity of the mounting housing 1. Upper air outlets 6 are fixedly connected to the surface of the upper brackets 5. A drain pipe 7 is installed through the lower side surface of the mounting housing 1. A drive motor 8 is fixedly connected to the upper side surface of the mounting housing 1. The upper brackets 5 have a ring-shaped design, and their air inlet ends penetrate the surface of the mounting housing 1. The bottom air outlets 4 have an inclined design and are arranged in a circular array. The output end of the drive motor 8 penetrates the surface of the mounting housing 1. The output end of the drive motor 8 is connected to a side-mounted transmission... The rotating shaft of the moving gear 9 is fixedly connected, and the linkage turntable 10 is rotatably connected to the mounting housing 1. The vertical cross section of the linkage turntable 10 is L-shaped. During the rotation of the linkage turntable 10, the remaining transmission gear 9 is driven to rotate through the first tooth block 11, which in turn drives the air guide baffle 13 embedded in the inner wall of the opening on the surface of the limiting baffle 12 to rotate. The limiting baffle 12 is annular, and the air guide baffle 13 is rotatably connected to the limiting baffle 12. The rotation of the air guide baffle 13 facilitates the flow of gas in the processing inner liner 2.
[0024] The inner wall of the mounting housing 1 is provided with a transmission gear 9, and a linkage turntable 10 is installed on the inner wall of the mounting housing 1. A first tooth block 11 is fixedly connected to the lower surface of the linkage turntable 10. A limit baffle 12 is fixed between the mounting housing 1 and the processing inner liner 2. The linkage exhaust mechanism includes a guide baffle 13, which is embedded in the inner wall of the opening on the surface of the limit baffle 12. A second tooth block 14 is fixedly connected to the upper side surface of the linkage turntable 10. An auxiliary gear 15 is provided on the side of the second tooth block 14. An exhaust baffle 16 is fixedly connected to the upper end of the rotating shaft of the auxiliary gear 15. An exhaust fan 17 is fixedly connected to the upper side surface of the mounting housing 1. At the same time, the second tooth block 14 fixedly connected to the upper side surface of the linkage turntable 10 will drive the auxiliary gear 15 on the side to rotate. The exhaust baffle 16 fixedly connected to the upper end of the rotating shaft of the auxiliary gear 15 will rotate accordingly. The exhaust baffle 16 is rotatably connected to the exhaust groove of the mounting housing 1 and is correspondingly set with the exhaust fan 17. The exhaust baffle 16 rotates to open the exhaust channel, and the gas is discharged under the action of the exhaust fan 17.
[0025] A linkage exhaust mechanism is provided between the mounting housing 1 and the limiting baffle 12. This mechanism drives the transmission gear 9 and the air guide baffle 13 to rotate via a linkage turntable 10 and a first toothed block 11. Simultaneously, the linkage turntable 10 drives the auxiliary gear 15 and the exhaust baffle 16 to rotate via a second toothed block 14, facilitating gas discharge from the exhaust fan 17. The air guide baffle 13 and the limiting baffle 12 are rotatably connected, and the limiting baffle 12 has a ring-shaped design. The auxiliary gear 15 and the second toothed block 14 are meshed, and the auxiliary gear 15 is rotatably connected to the mounting housing 1. The exhaust baffle 16 is connected to the exhaust fan 17. The air groove is rotatably connected, and the exhaust baffle 16 and exhaust fan 17 are correspondingly set. The gas used for cooling enters from the bottom support 3 and the upper support 5. The bottom support 3 has a ring design and the air inlet end penetrates through the surface of the mounting shell 1. The bottom air outlet 4 has an inclined design and is arranged in a circular array, which can make the gas diffuse evenly from the bottom into the processing liner 2. The gas is introduced from the top of the processing liner 2, and the gas is supplied from the top and bottom at the same time to achieve more efficient cooling of the processing liner 2. The feed pipe and discharge pipe set at both ends of the processing liner 2 penetrate through both ends of the mounting shell 1, which facilitates the entry and exit of materials for immersion processing.
[0026] Working principle: When using this rapid cooling and exhaust impregnation furnace, the drive motor 8 is started to drive the transmission gear 9 to rotate. The linkage turntable 10 interacts with the transmission gear 9 through the first tooth block 11, causing the linkage turntable 10 to rotate accordingly. The rotation of the linkage turntable 10 drives the transmission gear 9 through the first tooth block 11, and then the transmission gear 9 drives the air guide baffle 13 to rotate on the limit baffle 12. The second tooth block 14 on the upper side surface of the linkage turntable 10 drives the auxiliary gear 15 to rotate. The exhaust baffle 16 on the shaft of the auxiliary gear 15 rotates to open the exhaust channel and exhaust gas through the exhaust fan 17. The bottom support 3 and the upper support 5 are filled with air, realizing simultaneous air supply from the top and bottom, uniform cooling, and increasing the overall practicality.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid cooling and venting impregnation furnace, comprising an outer casing (1) having an internal cavity, and a processing inner liner (2) fixed within the cavity of the outer casing (1), characterized in that: A bottom bracket (3) is fixed to the bottom surface of the cavity of the mounting housing (1). A bottom air outlet (4) is fixedly connected to the upper surface of the bottom bracket (3). Two upper brackets (5) are fixedly connected to the inner wall of the cavity of the mounting housing (1). An upper air outlet (6) is fixedly connected to the surface of the upper brackets (5). A drain pipe (7) is installed through the lower side surface of the mounting housing (1). A drive motor (8) is fixedly connected to the upper side surface of the mounting housing (1). A transmission gear (9) is provided on the inner wall of the mounting housing (1). The device is equipped with a linkage turntable (10), and a first tooth block (11) is fixedly connected to the lower surface of the linkage turntable (10). A limit baffle (12) is fixed between the mounting shell (1) and the processing inner liner (2). A linkage exhaust mechanism is provided between the mounting shell (1) and the limit baffle (12). The linkage turntable (10) and the first tooth block (11) drive the transmission gear (9) and the air guide baffle (13) to rotate. At the same time, the linkage turntable (10) drives the auxiliary gear (15) and the exhaust baffle (16) to rotate through the second tooth block (14) so that the gas can be discharged from the exhaust fan (17).
2. The impregnation furnace with rapid cooling and exhaust according to claim 1, characterized in that: The processing inner liner (2) is provided with a feed pipe and a discharge pipe at both ends, and the feed pipe and discharge pipe of the processing inner liner (2) pass through both ends of the mounting shell (1). The bottom bracket (3) is a ring design, and the air inlet of the bottom bracket (3) passes through the surface of the mounting shell (1).
3. The impregnation furnace with rapid cooling and exhaust according to claim 1, characterized in that: The upper bracket (5) is a ring design, and the air inlet of the upper bracket (5) penetrates the surface of the mounting shell (1). The bottom air outlet (4) is an inclined design, and the bottom air outlet (4) is arranged in a circular array.
4. The impregnation furnace with rapid cooling and exhaust according to claim 1, characterized in that: The output end of the drive motor (8) passes through the surface of the mounting housing (1). The output end of the drive motor (8) is fixedly connected to the shaft of the transmission gear (9) on one side. The linkage turntable (10) is rotatably connected to the mounting housing (1). The vertical cross section of the linkage turntable (10) is L-shaped.
5. The impregnation furnace with rapid cooling and exhaust according to claim 1, characterized in that: The linkage exhaust mechanism includes an air guide baffle (13), which is embedded in the inner wall of the opening on the surface of the limiting baffle (12). A second tooth block (14) is fixedly connected to the upper side surface of the linkage turntable (10). An auxiliary gear (15) is provided on the side of the second tooth block (14). An exhaust baffle (16) is fixedly connected to the upper end of the shaft of the auxiliary gear (15). An exhaust fan (17) is fixedly connected to the upper side surface of the mounting housing (1).
6. The impregnation furnace with rapid cooling and exhaust according to claim 5, characterized in that: The air guide baffle (13) and the limiting baffle (12) are rotatably connected, and the limiting baffle (12) is a ring design. The auxiliary gear (15) and the second tooth block (14) are meshed, and the auxiliary gear (15) and the mounting shell (1) are rotatably connected.
7. The impregnation furnace with rapid cooling and exhaust according to claim 5, characterized in that: The exhaust baffle (16) is rotatably connected to the exhaust groove of the mounting housing (1), and the exhaust baffle (16) is correspondingly set with the exhaust fan (17).
Citation Information
Patent Citations
Resin impregnation curing furnace capable of rapidly cooling and exhausting
CN213891352U