Electric smelting magnesium furnace with flue gas dust collection function

By introducing a flue gas dust collection and lifting material handling mechanism into the electric fused magnesium furnace, the problems of flue gas pollution and the dangers of manual material handling have been solved, achieving flue gas purification and automatic material handling, thus improving the production environment and safety.

CN224681287UActive Publication Date: 2026-08-25HAICHENG CITY ZHONGXING MAGNESIA SYNTHETIC MATERIAL CO LTD
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Patent Information

Application Number
CN202520777447.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-08-25
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

The smoke and dust generated during the operation of the electric fused magnesium furnace spread everywhere, causing environmental pollution. In addition, the magnesium material needs to be manually removed after melting, which poses risks and high strength issues.

Method used

An electric fused magnesium furnace with flue gas dust collection function was designed, including a flue gas dust collection mechanism and a lifting and material handling mechanism. The flue gas dust collection mechanism purifies the flue gas dust through a dust collection hopper, a flue gas filter and a purification pipe. The lifting and material handling mechanism realizes automatic liquid handling by controlling the lifting and lowering of the horizontal plate through a winch.

Benefits of technology

It effectively collects smoke and dust, improves the production environment, and reduces manual labor intensity by automatically picking up materials, thereby improving safety and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the electric smelting magnesium furnace technical field especially a kind of electric smelting magnesium furnace with smoke dust collection function, the problem of big smoke dust and artificial intensity is proposed to background art, present and propose following scheme, including base, the base top outer wall is provided with furnace body, and the furnace body top is provided with smoke dust collection mechanism. The utility model is in smoke dust collection mechanism, the smoke dust generated by magnesium material melting in furnace body can be discharged into dust collecting hopper through smoke pipe, and the smoke dust is purified under the action of filter element inside smoke dust filter, so that the smoke dust is well collected, the smoke exhaust effect is good, the production environment of electric smelting magnesium furnace is improved, in lifting material taking mechanism, the rope can be controlled by winch to pull horizontal plate lifting, and then liquid cylinder is conveniently taken to carry out liquid taking operation, the lifting mechanism adopts frame type structure, firm and steady, realizes the automatic material taking of magnesium liquid, and the safety factor is high, to reduce artificial intensity.
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Description

Technical Field

[0001] This utility model relates to the field of electric fused magnesium furnace technology, and in particular to an electric fused magnesium furnace with flue gas dust collection function. Background Technology

[0002] An electric fused magnesium furnace is an electric furnace that uses the heat of an electric arc to melt metals, primarily for melting magnesium materials. Its working principle involves generating an electric arc using an electric current, converting electrical energy into heat energy, thereby heating and melting the metal and slag. Electric fused magnesium furnaces typically employ a submerged arc design, featuring high temperature, low energy loss, and fast reaction speed, enabling high-purity and high-efficiency manufacturing.

[0003] In the field of fused magnesia production, with the gradual improvement of equipment technology, the output of fused magnesia is gradually increasing. Fused magnesia furnaces are developing towards high power and low energy consumption. However, there are some shortcomings in the operation of fused magnesia furnaces. First, the furnace body will generate smoke and dust when it is working. The smoke and dust will spread everywhere and cause the surrounding environment to deteriorate. In addition, after the magnesium material in the furnace body is melted into magnesium liquid, it is collected manually, which not only poses certain dangers, but also requires a lot of manual labor. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides an electric fused magnesium furnace with flue gas dust collection function, which overcomes the shortcomings of the existing technology and effectively solves the problems of large amount of smoke and dust and high labor intensity.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An electric fused magnesium furnace with flue gas dust collection function includes a base, a furnace body is provided on the top outer wall of the base, and a flue gas dust collection mechanism is provided on the top of the furnace body. The flue gas dust collection mechanism includes a dust collection hopper provided on the top of the furnace body, a dust filter installed on the top of the dust collection hopper, a purification pipe installed on the top of the dust filter, and an exhaust pipe fixedly connected to the outer wall of one end of the purification pipe by a flange.

[0007] The base is equipped with a lifting and material-retrieving mechanism at its top. The lifting and material-retrieving mechanism includes a motor base mounted on the outer wall of the top of the base, a column mounted on the motor output shaft inside the motor base, a linear bearing slidably connected to the outer wall of the column, a horizontal plate fixedly connected to the outer wall of one side of the linear bearing, a vertical plate welded to the bottom outer wall of the horizontal plate, a liquid-retrieving cylinder hung on the outer wall of one side of the vertical plate, a top plate fixedly connected to the outer wall of the top of the column, a winch mounted on the outer wall of the top of the top plate, a hook connected to the winch rope, and a hanging ring welded to the outer wall of the top of the horizontal plate, with the hook hooked to the inner wall of the hanging ring.

[0008] Preferably, the top outer wall of the furnace body is provided with a liquid intake port, and the liquid intake cylinder is located inside the furnace body.

[0009] Preferably, a flue pipe is welded to the top outer wall of the furnace body, and a connecting frame is welded to the outer wall of the flue pipe, with the dust collection hopper welded to the top outer wall of the connecting frame.

[0010] Preferably, a storage tank is provided on the top of the furnace body, and a discharge pipe is welded to the outer wall of the bottom of the storage tank. An electric control valve is installed on the outer wall of the discharge pipe.

[0011] Preferably, a feed hopper is welded to the outer wall of the top of the furnace body, and one end of the discharge pipe is located inside the feed hopper.

[0012] Preferably, the bottom outer wall of the furnace body is equipped with an array of casters.

[0013] Preferably, a first guide wheel and a second guide wheel are fixedly connected to the outer walls of both the horizontal plate and the top plate, and the winch rope is slidably connected to the outer walls of the first guide wheel and the second guide wheel.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The electric fused magnesium furnace with flue gas dust collection function designed in this paper can discharge the flue gas dust generated by melting magnesium material in the furnace body into the dust collection hopper through the flue gas outlet pipe. Under the action of the filter element inside the flue gas filter, the flue gas dust is purified, so that the flue gas dust is well collected, the flue gas exhaust effect is good, and the production environment of the electric fused magnesium furnace is improved.

[0016] 2. The electric fused magnesium furnace with flue gas dust collection function designed in this paper has a lifting and unloading mechanism in which the horizontal plate can be raised and lowered by pulling the rope with a winch, which facilitates the liquid unloading operation of the liquid unloading cylinder. The lifting mechanism adopts a frame structure, which is sturdy and stable, realizes automatic unloading of magnesium liquid, has a high safety factor, and thus reduces the manual labor intensity. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an electric fused magnesium furnace with flue gas dust collection function proposed in this utility model.

[0018] Figure 2 A schematic diagram of the flue gas dust collection mechanism of an electric fused magnesium furnace with flue gas dust collection function proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the lifting and material handling mechanism of an electric fused magnesium furnace with flue gas dust collection function proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the furnace body structure of an electric fused magnesium furnace with flue gas dust collection function proposed in this utility model.

[0021] In the diagram: 1. Base; 2. Flue gas dust collection mechanism; 21. Dust collection hopper; 22. Flue gas filter; 23. Purification pipe; 24. Exhaust pipe; 3. Lifting and material handling mechanism; 31. Motor base; 32. Column; 33. Linear bearing; 34. Horizontal plate; 35. Vertical plate; 36. Liquid collection cylinder; 37. Top plate; 38. Winch; 39. Hook; 310. Hanging ring; 4. Furnace body; 5. Liquid collection port; 6. Flue gas outlet pipe; 7. Feed hopper; 8. Casters; 9. Connecting frame; 10. Storage tank; 11. Discharge pipe; 12. Electrically controlled valve; 13. First guide wheel; 14. Second guide wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1, refer to Figure 2 An electric fused magnesium furnace with flue gas dust collection function includes a base 1, a furnace body 4 is provided on the top outer wall of the base 1, and a flue gas dust collection mechanism 2 is provided on the top of the furnace body 4. The flue gas dust collection mechanism 2 includes a dust collection hopper 21 provided on the top of the furnace body 4, a dust filter 22 installed on the top of the dust collection hopper 21, a purification pipe 23 installed on the top of the dust filter 22, and an exhaust pipe 24 fixedly connected to the outer wall of one end of the purification pipe 23 by a flange.

[0024] In this embodiment, in the flue gas dust collection mechanism 2, the flue gas dust generated by the melting of magnesium material in the furnace body 4 can be discharged into the dust collection hopper 21 through the flue gas outlet pipe 6. Under the action of the filter element inside the flue gas filter 22, the flue gas dust is purified, so that the flue gas dust is well collected, the flue gas exhaust effect is good, and the production environment of the electric fused magnesium furnace is improved.

[0025] Example 2, refer to Figure 3 An electric fused magnesium furnace with flue gas dust collection function is provided with a lifting and material handling mechanism 3 on the top of the base 1. The lifting and material handling mechanism 3 includes a motor base 31 installed on the outer wall of the top of the base 1, a column 32 installed on the motor output shaft inside the motor base 31, a linear bearing 33 slidably connected to the outer wall of the column 32, a horizontal plate 34 fixedly connected to the outer wall of one side of the linear bearing 33, a vertical plate 35 welded to the outer wall of the bottom of the horizontal plate 34, a liquid collection cylinder 36 hanging on the outer wall of one side of the vertical plate 35, a top plate 37 fixedly connected to the outer wall of the top of the column 32, a winch 38 installed on the outer wall of the top ...

[0026] In this embodiment, in the lifting and material handling mechanism 3, the horizontal plate 34 can be raised and lowered by the winch 38 pulling the rope, which facilitates the liquid handling cylinder 36 to handle the liquid handling operation. The lifting mechanism adopts a frame structure, which is sturdy and stable, realizes the automatic handling of magnesium liquid, has a high safety factor, and thus reduces the manual labor intensity.

[0027] Reference Figure 4 The furnace body 4 has a liquid inlet 5 on its top outer wall, and the liquid inlet cylinder 36 is located inside the furnace body 4.

[0028] Reference Figure 4 The furnace body 4 has a flue pipe 6 welded to the top outer wall, and a connecting frame 9 welded to the outer wall of the flue pipe 6. The dust collection hopper 21 is welded to the top outer wall of the connecting frame 9.

[0029] Reference Figure 1 The furnace body 4 is provided with a storage tank 10 at the top, and a discharge pipe 11 is welded to the bottom outer wall of the storage tank 10. An electric control valve 12 is installed on the outer wall of the discharge pipe 11.

[0030] Reference Figure 4 The furnace body 4 has a feed hopper 7 welded to the top outer wall, and one end of the discharge pipe 11 is located inside the feed hopper 7.

[0031] Reference Figure 4 The furnace body 4 is equipped with an array of universal wheels 8 on its bottom outer wall.

[0032] Reference Figure 3 The first guide wheel 13 and the second guide wheel 14 are fixedly connected to the outer walls of the horizontal plate 34 and the top plate 37, and the rope of the winch 38 is slidably connected to the outer walls of the first guide wheel 13 and the second guide wheel 14.

[0033] Working principle: After the electric control valve 12 is opened, the magnesium material in the storage tank 10 will flow into the furnace body 4 through the discharge pipe 11 and melt into magnesium liquid. The smoke and dust generated by the melting of magnesium material in the furnace body 4 can be discharged into the dust collection hopper 21 through the smoke outlet pipe 6. The smoke and dust are purified by the filter element inside the smoke and dust filter 22. The purified air is discharged through the purification pipe 23 and the exhaust pipe 24. Then, the winch 38 unfolds the rope to control the horizontal plate 34 to descend, so that the liquid collection cylinder 36 moves down into the furnace body 4. Then, pulling the rope can control the horizontal plate 34 to rise, which facilitates the liquid collection cylinder 36 to perform liquid collection operation.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An electric fused magnesium furnace with flue gas dust collection function, comprising a base (1), characterized in that, The base (1) has a furnace body (4) on its top outer wall, and the furnace body (4) has a flue gas dust collection mechanism (2) on its top. The flue gas dust collection mechanism (2) includes a dust collection hopper (21) on the top of the furnace body (4), a dust filter (22) installed on the top of the dust collection hopper (21), a purification pipe (23) installed on the top of the dust filter (22), and an exhaust pipe (24) fixedly connected to the outer wall of one end of the purification pipe (23) by a flange. The base (1) is provided with a lifting and material picking mechanism (3) at the top. The lifting and material picking mechanism (3) includes a motor base (31) installed on the outer wall of the top of the base (1), a column (32) installed on the motor output shaft inside the motor base (31), a linear bearing (33) slidably connected to the outer wall of the column (32), a horizontal plate (34) fixedly connected to the outer wall of one side of the linear bearing (33), a vertical plate (35) welded to the bottom outer wall of the horizontal plate (34), a liquid picking cylinder (36) hung on the outer wall of one side of the vertical plate (35), a top plate (37) fixedly connected to the outer wall of the top of the column (32), a winch (38) installed on the outer wall of the top of the top of the top plate (37), a hook (39) connected to the rope of the winch (38), and a hanging ring (310) welded to the outer wall of the top of the horizontal plate (34). The hook (39) is hung on the inner wall of the hanging ring (310).

2. The electric fused magnesium furnace with flue gas dust collection function according to claim 1, characterized in that, The furnace body (4) has a liquid inlet (5) on the top outer wall, and the liquid inlet cylinder (36) is located inside the furnace body (4).

3. The electric fused magnesium furnace with flue gas dust collection function according to claim 1, characterized in that, The furnace body (4) has a flue pipe (6) welded to the top outer wall, and a connecting frame (9) is welded to the outer wall of the flue pipe (6). The dust collection hopper (21) is welded to the top outer wall of the connecting frame (9).

4. The electric fused magnesium furnace with flue gas dust collection function according to claim 1, characterized in that, The furnace body (4) is provided with a storage tank (10) at the top, and a discharge pipe (11) is welded to the bottom outer wall of the storage tank (10). An electric control valve (12) is installed on the outer wall of the discharge pipe (11).

5. The electric fused magnesium furnace with flue gas dust collection function according to claim 1, characterized in that, The furnace body (4) has a feed hopper (7) welded to the top outer wall, and one end of the discharge pipe (11) is located inside the feed hopper (7).

6. The electric fused magnesium furnace with flue gas dust collection function according to claim 1, characterized in that, The furnace body (4) has an array of casters (8) installed on the bottom outer wall.

7. The electric fused magnesium furnace with flue gas dust collection function according to claim 1, characterized in that, The first guide wheel (13) and the second guide wheel (14) are fixedly connected to the outer walls of the horizontal plate (34) and the top plate (37), and the rope of the winch (38) is slidably connected to the outer walls of the first guide wheel (13) and the second guide wheel (14).