A grain inspection impurity separation device
By designing an impurity separation device for grain inspection, and utilizing the combination of gravity and air supply components, the problem of low efficiency in manual screening is solved, and efficient automatic separation of corn kernels and impurities is achieved, which is suitable for pretreatment before grain inspection.
Patent Information
- Application Number
- CN202521884328.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-02
AI Technical Summary
Existing methods for separating corn impurities rely on manual screening, which is inefficient and labor-intensive, making it difficult to efficiently separate corn from impurities.
Design a grain inspection impurity separation device, including a housing, a filter plate, a manifold plate, and an air supply component. By utilizing gravity and the air supply component, the automatic separation of corn kernels and impurities can be achieved. Through the design of the filter plate and the manifold plate, combined with the air supply component, the impurities are blown to the slag discharge port to achieve rapid separation.
It achieves efficient separation of corn kernels from impurities, improves separation efficiency, reduces manual operation, and is suitable for pretreatment before grain inspection.
Smart Images

Figure CN224681913U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of impurity separation technology, and in particular to an impurity separation device for grain inspection. Background Technology
[0002] Grain inspection refers to the process of testing and evaluating the quality, safety, nutritional components, and related indicators of grains. Its main purpose is to ensure that grains meet national or international standards, protect consumer health and safety, and provide a scientific basis for grain storage, processing, distribution, and trade. Grain inspection also includes physical testing, which mainly tests the grain's moisture content, impurity ratio, grain size, and other physical characteristics. Before testing, impurities must be separated from pure grains to avoid affecting the test results and to ensure the quality and hygiene safety of the grains.
[0003] The existing method for separating corn impurities involves spreading the corn evenly on a platform and manually screening it to separate the impurities. This method requires a lot of manpower, is not only inefficient but also involves a large workload. Utility Model Content
[0004] The main purpose of this application is to provide an impurity separation device for grain inspection, which aims to solve the problem of inconvenience in traditional corn impurity separation.
[0005] To achieve the above objectives, this application provides an impurity separation device for grain inspection. The device includes a housing, a filter plate, a manifold plate, and an air supply assembly. The housing has a top plate and a bottom plate arranged opposite each other in a first direction. The top plate has a feed inlet, and the bottom plate has a discharge outlet. A first slag discharge outlet is also provided on the side wall of the housing. The first direction is the same as the height direction of the housing. The filter plate is disposed between the top and bottom plates and forms an angle with the horizontal plane. The feed inlet is located near the high end of the filter plate. The manifold plate is disposed between the filter plate and the bottom plate and forms an angle with the horizontal plane. A first gap exists between the low end of the manifold plate and the side wall of the housing. The first gap and the discharge outlet are opposite each other in the first direction. The air supply assembly is disposed on the side of the bottom plate facing the top plate and is opposite the first slag discharge outlet in the horizontal direction. The path between the first gap and the discharge outlet intersects the path between the air supply assembly and the first slag discharge outlet.
[0006] Optionally, the housing has a left side plate and a right side plate opposite each other in a second direction, the second direction being the same as the length direction of the housing; wherein, the first slag discharge port is disposed on the left side plate, the first gap is formed between the manifold and the left side plate, and the air supply assembly is opposite to the first slag discharge port in the second direction.
[0007] Optionally, the lower end of the filter plate is close to the right side plate, and the right side plate is provided with a second slag discharge port, which is located at the lower end of the filter plate.
[0008] Optionally, the lower end of the filter plate is close to the right side plate and has a second gap with the right side plate.
[0009] Optionally, the impurity separation device for grain inspection further includes a second slag discharge pipe, which is located outside the housing and connected to the second slag discharge port; wherein, in the first direction, the second slag discharge pipe gradually approaches the bottom plate in a direction away from the second slag discharge port.
[0010] Optionally, the impurity separation device for grain inspection further includes a plate vibrator, which is installed on the side of the filter plate facing the manifold.
[0011] Optionally, the air supply assembly includes a mounting base and a fan, with the mounting base fixed to the base plate and the fan fixed to the mounting base.
[0012] Optionally, the enclosure further includes a back panel and a door arranged opposite each other in a third direction, the third direction being the same as the width direction of the enclosure; wherein, an air inlet is provided on the back panel.
[0013] Optionally, the impurity separation device for grain inspection further includes multiple support legs, which are disposed on the side of the base plate away from the top plate.
[0014] This application discloses a grain inspection impurity separation device. In use, the height direction of the box is the same as the direction of gravity, and the bottom plate is located below the top plate. Corn kernels containing a lot of impurities are added into the box through the feed inlet. The corn kernels fall onto the inclined filter plate and roll or slide. The corn kernels pass through the filter plate, while larger corn cobs and other impurities are intercepted by the filter plate. The corn kernels that have passed through the filter plate fall into the confluence plate and roll or slide to the first gap and fall down. The air supply component blows other impurities in the corn kernels to the first slag discharge port. The corn kernels fall to the discharge port and are discharged from the box. In this way, corn kernels and impurities can be separated quickly and can work continuously with high separation efficiency, which is convenient for subsequent grain inspection. Attached Figure Description
[0015] To more clearly illustrate the prior art and the present invention, the accompanying drawings used in the description of the prior art and the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other drawings from the provided drawings without any creative effort.
[0016] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which this utility model can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0017] Figure 1 This is a schematic diagram of the overall structure of a grain inspection impurity separation device proposed in an embodiment of this application; Figure 2 for Figure 1 A structural schematic diagram from another perspective of the embodiment; Figure 3 This is a schematic diagram of the internal structure of the box according to an embodiment of this application.
[0018] In the diagram: 1. Box body; 11. Top plate; 111. Feed inlet; 12. Bottom plate; 121. Discharge outlet; 13. Left side plate; 131. First slag discharge port; 14. Right side plate; 141. Second slag discharge port; 15. Back plate; 151. Air inlet; 16. Box door; 2. Filter plate; 3. Combustion plate; 4. Air supply assembly; 41. Mounting base; 42. Fan; 5. Second slag discharge pipe; 7. Support leg.
[0019] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "connection" and "fixation" should be interpreted broadly. For example, "fixation" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0024] The present application will now be described in detail with reference to the accompanying drawings and embodiments.
[0025] Figure 1 This is a schematic diagram of the overall structure of a grain inspection impurity separation device proposed in an embodiment of this application; Figure 2 for Figure 1 A structural schematic diagram from another perspective of the embodiment; Figure 3 This is a schematic diagram of the internal structure of the box according to an embodiment of this application.
[0026] refer to Figures 1-3This application provides an impurity separation device for grain inspection. The device may include a housing 1, a filter plate 2, a manifold plate 3, and an air supply assembly 4. The housing 1 has a top plate 11 and a bottom plate 12 arranged opposite each other in a first direction. The top plate 11 has a feed inlet 111, and the bottom plate 12 has a discharge outlet 121. A first slag discharge outlet 131 is also provided on the side wall of the housing 1. The first direction is the same as the height direction of the housing 1. The filter plate 2 is disposed between the top plate 11 and the bottom plate 12 and forms an angle with the horizontal plane. The feed inlet 111 is located near the high end of the filter plate 2; the manifold 3 is disposed between the filter plate 2 and the bottom plate 12 and has an angle with the horizontal plane, and there is a first gap between the low end of the manifold 3 and the side wall of the housing 1, wherein the first gap is opposite to the discharge port 121 in a first direction; the air supply assembly 4 is disposed on the side of the bottom plate 12 facing the top plate 11 and is opposite to the first slag discharge port 131 in the horizontal direction, wherein the path between the first gap and the discharge port 121 and the path between the air supply assembly 4 and the first slag discharge port 131 intersect.
[0027] The impurity separation device for grain inspection proposed in this application embodiment has the height direction of the box 1 in the same direction as the direction of gravity, and the bottom plate 12 located below the top plate 11. Corn kernels containing a lot of impurities are added into the box 1 through the feed port 111. The corn kernels fall onto the inclined filter plate 2 and roll or slide. The corn kernels pass through the filter plate 2, and larger corn cobs and other impurities are intercepted by the filter plate 2. The corn kernels that pass through the filter plate 2 fall onto the confluence plate 3 and roll or slide to the first gap and fall down. The air supply component 4 blows other impurities in the corn kernels to the first slag discharge port 131. The corn kernels fall to the discharge port 121 and are discharged from the box 1. In this way, corn kernels and impurities can be separated quickly and can work continuously with high separation efficiency, which is convenient for subsequent grain inspection.
[0028] It should be noted that, as Figure 1 As shown, the first direction is the X direction, and the height direction of box 1 is the same as the direction of gravity.
[0029] It should be understood that, as Figure 3 As shown, the filter plate 2 has an angle with the horizontal plane, that is, the filter plate 2 is set at an angle. Therefore, one end of the filter plate 2 is higher and is called the high end, and the other end is lower and is called the low end. The same applies to the manifold 3.
[0030] The feed inlet 111 is located near the high end of the filter plate 2, so that the corn kernels and impurities entering the box 1 from the feed inlet 111 will fall onto the filter plate 2 and be filtered by rolling or sliding along the inclined filter plate 2.
[0031] In addition, the first gap and the discharge port 121 are opposite each other in the first direction, so that when the corn kernels fall out of the first gap, they can fall out of the box 1 through the discharge port 121.
[0032] Furthermore, the size of the discharge port 121 should be larger than the size of the first gap so that the corn kernels can fall out of the discharge port 121.
[0033] It should be understood that the path between the first gap and the discharge port 121 refers to the path of the corn kernels falling, that is, the path that the corn kernels take from the first gap to the discharge port 121; the path between the air supply component 4 and the first slag discharge port 131 refers to the path of the airflow blown by the air supply component 4, that is, the path of the airflow blown by the air supply component 4 to the first slag discharge port 131. When the path between the first gap and the discharge port 121 and the path between the air supply component 4 and the first slag discharge port 131 intersect, the air supply component 4 can blow impurities into the first slag discharge port 131 during the falling of the corn kernels.
[0034] It should be noted that corn kernels are relatively heavy, while impurities are generally lighter. Therefore, the air supply structure can blow most of the impurities other than corn kernels into the first slag discharge port 131, and the corn kernels will fall naturally into the discharge port 121.
[0035] Furthermore, the housing 1 has a left side plate 13 and a right side plate 14 facing each other in a second direction, the second direction being the same as the length direction of the housing 1; wherein, the first slag discharge port 131 is disposed on the left side plate 13, a first gap is formed between the confluence plate 3 and the left side plate 13, and the air supply assembly 4 is facing the first slag discharge port 131 in the second direction.
[0036] Among them, such as Figure 1 As shown, the second direction is the Y direction.
[0037] refer to Figure 3 In an exemplary embodiment, the lower end of the filter plate 2 is close to the right side plate 14, and the right side plate 14 is provided with a second slag discharge port 141, which is located at the lower end of the filter plate 2.
[0038] Specifically, the second slag discharge port 141 is located at the lower end of the filter plate 2, so that larger impurities such as corn cobs that roll off the filter plate 2 can be discharged from the housing 1 through the second slag discharge port 141.
[0039] refer to Figure 3 In an exemplary embodiment, the impurity separation device for grain inspection may further include a second slag discharge pipe 5, which is located outside the housing 1 and connected to a second slag discharge port 141; wherein, in the first direction, the second slag discharge pipe 5 gradually approaches the bottom plate 12 in a direction away from the second slag discharge port 141.
[0040] Specifically, the end of the second slag discharge pipe 5 away from the box body 1 extends downward at an angle so that a woven bag or other container for collection can be connected at the second slag discharge pipe 5 to collect large pieces of corn cobs and other impurities.
[0041] refer to Figure 3 In an exemplary embodiment, the lower end of the filter plate 2 is close to the right side plate 14 and has a second gap with the right side plate 14.
[0042] Specifically, such as Figure 3 As shown, there is a gap between the filter plate 2 and the right side plate 14. When the corn kernels move on the filter plate 2, if they fail to fall through the holes of the filter plate 2, they can eventually reach the gap between the filter plate 2 and the right side plate 14 and fall onto the confluence plate 3, thus preventing the corn kernels from accumulating on the filter plate 2.
[0043] Furthermore, the impurity separation device for grain inspection may also include a plate vibrator. The plate vibrator is installed on the side of the filter plate 2 facing the confluence plate 3. The filter plate 2 can be made of plastic with a certain deformation capacity. After the plate vibrator is installed, the plate vibrator will drive the filter plate 2 to vibrate, thereby making it easier for the corn kernels on the filter plate 2 to move on the filter plate 2, effectively preventing the corn kernels from accumulating on the filter plate 2.
[0044] refer to Figure 3 In an exemplary embodiment, the air supply assembly 4 may include a mounting base 41 and a fan 42, wherein the mounting base 41 is fixed to the base plate 12 and the fan 42 is fixed to the mounting base 41.
[0045] Specifically, the airflow blown by the blower 42 reaches the first slag discharge port 131, so that the blower 42 can blow the impurities in the corn kernels out of the first slag discharge port 131.
[0046] refer to Figure 1 and Figure 3 In an exemplary embodiment, the housing 1 further includes a back panel 15 and a door 16 disposed opposite each other in a third direction, the third direction being the same as the width direction of the housing 1; wherein, an air inlet 151 is provided on the back panel 15.
[0047] Among them, such as Figure 3 The image shows the state of the box body 1 after removing the door 16. The door 16 is hinged to the main body of the box body 1. Opening the door 16 allows for convenient and quick maintenance, replacement, and cleaning of the internal structure of the box body 1.
[0048] In addition, the air inlet 151 on the back panel 15 can ensure the airflow of the fan 42.
[0049] In an exemplary embodiment, the impurity separation device for grain inspection may further include a plurality of support legs 7, which are disposed on the side of the base plate 12 away from the top plate 11.
[0050] In this embodiment, there are four support legs 7 distributed at the four corners of the base plate 12. In this way, the support legs 7 can support the box 1 to a certain height, making it easier to place a collection container under the base plate 12 to collect the corn kernels after removing impurities, making it more convenient to use.
[0051] The above are merely preferred embodiments of this application and do not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.
Claims
1. A grain inspection impurity separation device, characterized in that, include: The box (1) has a top plate (11) and a bottom plate (12) arranged opposite to each other in a first direction. The top plate (11) is provided with a feed inlet (111), and the bottom plate (12) is provided with a discharge outlet (121). The side wall of the box (1) is also provided with a first slag discharge outlet (131). The first direction is the same as the height direction of the box (1). The filter plate (2) is disposed between the top plate (11) and the bottom plate (12) and has an angle with the horizontal plane, and the feed inlet (111) is close to the high end of the filter plate (2); The manifold (3) is disposed between the filter plate (2) and the bottom plate (12) and has an angle with the horizontal plane. The lower end of the manifold (3) has a first gap with the side wall of the box (1), wherein the first gap is opposite to the discharge port (121) in the first direction. An air supply assembly (4) is disposed on the side of the bottom plate (12) facing the top plate (11) and is horizontally opposite to the first slag discharge port (131), wherein the path between the first gap and the discharge port (121) intersects the path between the air supply assembly (4) and the first slag discharge port (131).
2. The impurity separation device for grain inspection as described in claim 1, characterized in that, The box (1) has a left side plate (13) and a right side plate (14) opposite each other in a second direction, the second direction being the same as the length direction of the box (1); The first slag discharge port (131) is disposed on the left side plate (13), the first gap is formed between the confluence plate (3) and the left side plate (13), and the air supply assembly (4) is opposite to the first slag discharge port (131) in the second direction.
3. The impurity separation device for grain inspection as described in claim 2, characterized in that, The lower end of the filter plate (2) is close to the right side plate (14), and the right side plate (14) is provided with a second slag discharge port (141), which is located at the lower end of the filter plate (2).
4. The impurity separation device for grain inspection as described in claim 2, characterized in that, The lower end of the filter plate (2) is close to the right side plate (14) and has a second gap with the right side plate (14).
5. The impurity separation device for grain inspection as described in claim 3, characterized in that, The grain inspection impurity separation device also includes: The second slag discharge pipe (5) is located outside the box (1) and connected to the second slag discharge port (141); In the first direction, the second slag discharge pipe (5) gradually approaches the bottom plate (12) in a direction away from the second slag discharge port (141).
6. The impurity separation device for grain inspection as described in claim 1, characterized in that, The grain inspection impurity separation device also includes: A flat vibrator is installed on the side of the filter plate (2) facing the manifold (3).
7. The impurity separation device for grain inspection as described in claim 1, characterized in that, The air supply assembly (4) includes: Mounting base (41) is fixed to the base plate (12); The fan (42) is fixed on the mounting base (41).
8. The impurity separation device for grain inspection as described in claim 7, characterized in that, The box (1) also has a back panel (15) and a door (16) arranged opposite each other in a third direction, the third direction being the same as the width direction of the box (1); The back panel (15) is provided with an air inlet (151).
9. The impurity separation device for grain inspection as described in claim 1, characterized in that, The grain inspection impurity separation device also includes: Multiple support legs (7) are provided on the side of the base plate (12) away from the top plate (11).