A hardness detection device for power battery aluminum profile
By designing the liquid supply component and the material pushing component, the problem of oil film influence in the hardness testing of aluminum profiles for power batteries was solved, achieving adaptability to the cleaning of aluminum profile surfaces and hardness testing, and ensuring testing results.
Patent Information
- Application Number
- CN202521934975.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-09
AI Technical Summary
When testing the hardness of aluminum profiles for power batteries, the oil film affects the testing results, and existing equipment is difficult to clean effectively.
A hardness testing device was designed, comprising a liquid supply component, an oil film cleaning component, and a material pushing component. The cleaning liquid is sprayed onto a soft cloth through a spray nozzle, and the soft cloth is cleaned of the oil film by a roller. The lifting bracket is adapted to different thicknesses, and the material pushing component pushes the aluminum profile to the hardness tester frame for testing.
It achieves effective oil film removal on the surface of aluminum profiles, adapts to aluminum profiles of different thicknesses, and ensures the accuracy and efficiency of hardness testing.
Smart Images

Figure CN224682005U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power batteries, specifically a device for testing the hardness of aluminum profiles for power batteries. Background Technology
[0002] In power batteries, aluminum profiles are used as the outer shell or structural components. Aluminum profiles can be formed into complex and robust structures through precision extrusion molding processes. While ensuring strength, thin-walled designs can be achieved, which can significantly reduce the overall weight of the battery, thereby improving the range of new energy vehicles.
[0003] During operation, power batteries need to withstand external forces such as vibration and collision. As the outer shell or structural component, aluminum profiles must have sufficient hardness to resist plastic deformation and prevent damage to the battery module or electrolyte leakage. Therefore, hardness testing devices are used to test the aluminum profiles of power batteries.
[0004] For testing the hardness of aluminum profiles used in power batteries, there are hardness tester frames, Vickers hardness testers, and Brinell hardness testers. Hardness tester frames are the most commonly used, enabling rapid non-destructive testing at production sites, sales sites, or construction sites.
[0005] Currently, when testing the hardness of aluminum profiles for power batteries, the presence of an oil film on the aluminum profile can affect the testing results if this film is not cleaned. Utility Model Content
[0006] The purpose of this utility model is to provide a device for testing the hardness of aluminum profiles for power batteries, so as to solve the problems mentioned in the background art and overcome its technical defects.
[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a hardness testing device for aluminum profiles of power batteries, including a supporting base plate, a feeding assembly slidably disposed above the supporting base plate for feeding material; an oil film cleaning assembly disposed above the feeding assembly for cleaning the oil film on the aluminum profile; and a liquid supply assembly for conveying cleaning liquid. The liquid supply assembly includes: a cleaning liquid storage tank; and a liquid supply pipe fixed to the liquid delivery end of the cleaning liquid storage tank; The oil film cleaning assembly includes: a support frame disposed on the side of the cleaning fluid storage tank; a lifting bracket installed inside the support frame; a first roller shaft rotatably installed inside the lifting bracket; and a second roller shaft disposed parallel to the rear side of the first roller shaft.
[0008] As a further embodiment of this utility model, the liquid supply assembly further includes a spray bracket fixed to the end of the liquid supply pipe, wherein the bottom of the spray bracket is connected to a plurality of equally spaced and uniformly distributed spray heads, and the spray heads are interconnected with the liquid supply pipe.
[0009] As a further embodiment of this utility model, the liquid supply assembly further includes a peristaltic pump installed on the liquid supply pipe via a flange, and the liquid supply pipe is connected to the cleaning liquid storage tank via the peristaltic pump.
[0010] As a further embodiment of this utility model, the oil film cleaning assembly further includes: an adjusting screw bolted to the middle of the top of the lifting bracket, and guide rods fixed to the four corners of the top of the lifting bracket. The guide rods penetrate the interior of the support frame, and the adjusting screw is threadedly connected to the support frame.
[0011] As a further embodiment of this utility model, the oil film cleaning component further includes: a stepper motor fixed to one side above the lifting bracket, a pulley fixed to the power output end of the stepper motor, and a transmission belt sleeved on the outside of the pulley.
[0012] As a further embodiment of this utility model: the pushing assembly includes: a guide groove formed on the top end face of the support base plate, a guide slider slidably disposed inside the guide groove, and a pushing screw installed inside the guide slider by a screw nut.
[0013] As a further embodiment of this utility model, the pushing assembly further includes: a push plate fixed to the top of the guide slider, and a rubber plate attached to the rear side of the push plate.
[0014] As a further improvement of this utility model: a hardness tester frame is provided on the rear side of the oil film cleaning component, a pressure component is provided on the inner side of the hardness tester frame, and a lifting platform is provided below the pressure component.
[0015] Compared with the prior art, the beneficial effects of this utility model include: 1. This utility model, through the liquid supply component, can spray cleaning liquid onto a soft cloth. The soft cloth passes through the first roller and the second roller, which can clean the oil film on the surface of the power battery aluminum profile located below the soft cloth. The lifting bracket can be adjusted in height according to the power battery aluminum profile with different thicknesses to adapt to power battery aluminum profiles of different thicknesses. 2. The present invention, through the setting of the pushing component, can drive the guide slider to slide under the action of the pushing screw, thereby pushing the power battery aluminum profile to move backward. After being cleaned under the oil film cleaning component, it continues to be pushed backward to the bottom of the hardness tester frame for hardness testing. Attached Figure Description
[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein: Figure 1 The schematic diagram shows an overall structural schematic diagram according to one embodiment of the present invention; Figure 2 The schematic diagram shows a lifting support structure according to one embodiment of the present invention; Figure 3 A schematic diagram of a second roller shaft according to one embodiment of the present invention is shown; Figure 4 The diagram schematically shows a partial schematic of a feeding assembly according to one embodiment of the present invention.
[0017] The following components are labeled in the diagram: 1. Support base plate; 2. Hardness tester frame; 3. Liquid supply assembly; 301. Cleaning fluid storage tank; 302. Peristaltic pump; 303. Liquid supply pipe; 304. Spraying bracket; 4. Oil film cleaning assembly; 401. Support frame; 402. Guide rod; 403. Lifting bracket; 404. Adjusting screw; 405. First roller; 406. Second roller; 407. Stepper motor; 408. Pulley; 409. Drive belt; 5. Pushing assembly; 501. Pushing screw; 502. Push plate; 503. Rubber plate; 504. Guide slider; 505. Guide groove; 6. Lifting platform; 7. Pressure assembly. Detailed Implementation
[0018] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.
[0019] An embodiment of the present invention is shown in conjunction with the accompanying drawings.
[0020] Example 1: Please see Figures 1-3 This is the first embodiment of the present utility model. This embodiment provides a device for testing the hardness of aluminum profiles for power batteries, including a support base plate 1, a feeding assembly 5 slidably disposed above the support base plate 1 for feeding materials; an oil film cleaning assembly 4 disposed above the feeding assembly 5 for cleaning the oil film on the aluminum profile; and a liquid supply assembly 3 for conveying cleaning fluid. The liquid supply assembly 3 includes: a cleaning liquid storage tank 301; and a liquid supply pipe 303 fixed to the liquid delivery end of the cleaning liquid storage tank 301; The oil film cleaning assembly 4 includes: a support frame 401 disposed on the side of the cleaning fluid storage tank 301; a lifting bracket 403 that is lifted and installed inside the support frame 401; a first roller 405 that is rotatably installed inside the lifting bracket 403; and a second roller 406 disposed parallel to the rear side of the first roller 405.
[0021] Specifically, the liquid supply assembly 3 also includes a liquid spraying bracket 304 fixed to the end of the liquid supply pipe 303. The bottom of the liquid spraying bracket 304 is connected to a plurality of equally spaced and uniformly distributed liquid spraying heads, which are connected to the liquid supply pipe 303.
[0022] Furthermore, the spray direction of the spray head is between the first roller 405 and the second roller 406. A soft cloth is provided on the first roller 405 and the second roller 406. The spray head sprays the cleaning liquid onto the soft cloth and wets the soft cloth.
[0023] Specifically, the liquid supply assembly 3 also includes a peristaltic pump 302 installed on the liquid supply pipe 303 via a flange, and the liquid supply pipe 303 is connected to the cleaning liquid storage tank 301 via the peristaltic pump 302.
[0024] Furthermore, the peristaltic pump 302 pumps the cleaning fluid out of the cleaning fluid storage tank 301 and delivers it to the outside through the supply pipe 303.
[0025] Specifically, the oil film cleaning component 4 also includes: an adjusting screw 404 bolted to the middle of the top of the lifting bracket 403, and guide rods 402 fixed to the four corners of the top of the lifting bracket 403. The guide rods 402 pass through the interior of the support frame 401, and the adjusting screw 404 is threadedly connected to the support frame 401.
[0026] Furthermore, rotating the adjusting screw 404 can push the lifting bracket 403 downward, and the guide rod 402 can guide the lifting bracket 403. The height of the lifting bracket 403 can be adapted to the thickness of the power battery aluminum profile.
[0027] Specifically, the oil film cleaning component 4 also includes: a stepper motor 407 fixed on one side above the lifting bracket 403, a pulley 408 fixed to the power output end of the stepper motor 407, and a transmission belt 409 sleeved on the outside of the pulley 408.
[0028] Furthermore, the pulley 408 is connected to the second roller shaft 406. The power output end of the stepper motor 407 can drive the pulley 408 to rotate, and drive another set of pulleys 408 to rotate through the transmission belt 409. The pulley 408 can drive the second roller shaft 406 to rotate. When the second roller shaft 406 rotates, the used soft cloth can be rolled up on the second roller shaft 406.
[0029] In this embodiment, the liquid supply component 3 can spray cleaning liquid onto a soft cloth. The soft cloth passes through the first roller 405 and the second roller 406, which can clean the oil film on the surface of the power battery aluminum profile located below the soft cloth. The lifting bracket 403 can be adjusted in height according to the power battery aluminum profile with different thicknesses to adapt to power battery aluminum profiles of different thicknesses.
[0030] Example 2: Please see Figure 1 and Figure 4 This is the second embodiment of the present invention. This embodiment provides a device for testing the hardness of aluminum profiles for power batteries, including: Specifically, the pusher assembly 5 includes: a guide groove 505 formed on the top end face of the support base plate 1, a guide slider 504 slidably disposed inside the guide groove 505, and a pusher screw 501 installed inside the guide slider 504 by a screw nut.
[0031] Furthermore, the end of the pusher screw 501 passes through the front end of the support base plate 1. By rotating the pusher screw 501, under the restriction of the guide groove 505, the guide slider 504 is moved along the axis of the pusher screw 501 through the screw nut, thereby adjusting the position of the guide slider 504.
[0032] Specifically, the pusher assembly 5 also includes: a pusher plate 502 fixed to the top of the guide slider 504, and a rubber plate 503 attached to the rear side of the pusher plate 502.
[0033] Furthermore, when the guide slider 504 slides, it can drive the rubber plate 503 to move backward through the push plate 502. The rubber plate 503 is used to protect the push plate 502 and prevent the push plate 502 from directly contacting the aluminum profile of the power battery.
[0034] Specifically, a hardness tester frame 2 is provided on the rear side of the oil film cleaning component 4, a pressure component 7 is provided on the inner side of the hardness tester frame 2, and a lifting platform 6 is provided below the pressure component 7.
[0035] Furthermore, the lifting platform 6 is a high-precision lifting platform whose stroke range covers the sample thickness of the power battery aluminum profile, and the pressure component 7 is a pressure component with a lifting test platform and a pre-compression hardness tester disclosed in CN112557226B, used to test the hardness of the power battery aluminum profile. Its detailed structure will not be described here.
[0036] In this embodiment, the pusher assembly 5 can drive the guide slider 504 to slide under the action of the pusher screw 501, thereby pushing the power battery aluminum profile to move backward. After being cleaned under the oil film cleaning assembly 4, it continues to be pushed backward to the bottom of the hardness tester frame 2 for hardness testing.
[0037] Working principle: The power battery aluminum profile is placed under the support frame 401. The peristaltic pump 302 pumps the cleaning fluid from the cleaning fluid storage tank 301 and delivers it outward through the supply pipe 303. The spray direction of the spray head is between the first roller 405 and the second roller 406. A soft cloth is placed on the first roller 405 and the second roller 406. The spray head sprays the cleaning fluid onto the soft cloth and wets it. The power output end of the stepper motor 407 can drive the pulley 408 to rotate, and through the transmission belt 409, it drives another set of pulleys 408 to rotate. The pulleys 408 can drive the second roller 406 to rotate. When the second roller 406 rotates, the used soft cloth can be rolled up on the second roller 406. At this time, under the action of the pusher screw 501, the guide slider 504 is driven to slide, pushing the power battery aluminum profile backward. After being cleaned under the oil film cleaning component 4, it continues to be pushed backward to the hardness tester frame 2 for hardness testing.
[0038] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A device for testing the hardness of aluminum profiles for power batteries, characterized in that, It includes a support base plate (1), a feeding assembly (5) slidably disposed above the support base plate (1) for feeding materials; an oil film cleaning assembly (4) disposed above the feeding assembly (5) for cleaning the oil film on the aluminum profile; and a liquid supply assembly (3) for conveying cleaning liquid. The liquid supply assembly (3) includes: a cleaning liquid storage tank (301); and a liquid supply pipe (303) fixed to the liquid delivery end of the cleaning liquid storage tank (301). The oil film cleaning assembly (4) includes: a support frame (401) disposed on the side of the cleaning fluid storage tank (301); a lifting bracket (403) installed inside the support frame (401); a first roller (405) rotatably installed inside the lifting bracket (403); and a second roller (406) disposed parallel to the rear side of the first roller (405).
2. The device for testing the hardness of aluminum profiles for power batteries according to claim 1, characterized in that, The liquid supply assembly (3) further includes a spray bracket (304) fixed to the end of the liquid supply pipe (303). The bottom of the spray bracket (304) is connected to a plurality of equally spaced spray heads, and the spray heads are in communication with the liquid supply pipe (303).
3. The device for testing the hardness of aluminum profiles for power batteries according to claim 2, characterized in that, The liquid supply assembly (3) further includes a peristaltic pump (302) mounted on the liquid supply pipe (303) via a flange, and the liquid supply pipe (303) is connected to the cleaning liquid storage tank (301) via the peristaltic pump (302).
4. The device for testing the hardness of aluminum profiles for power batteries according to claim 3, characterized in that, The oil film cleaning assembly (4) further includes: an adjusting screw (404) bolted to the middle of the top of the lifting bracket (403), and guide rods (402) fixed to the four corners of the top of the lifting bracket (403). The guide rods (402) penetrate the interior of the support frame (401), and the adjusting screw (404) is threadedly connected to the support frame (401).
5. The device for testing the hardness of aluminum profiles for power batteries according to claim 4, characterized in that, The oil film cleaning assembly (4) further includes: a stepper motor (407) fixed on one side above the lifting bracket (403), a pulley (408) fixed on the power output end of the stepper motor (407), and a transmission belt (409) sleeved on the outside of the pulley (408).
6. The device for testing the hardness of aluminum profiles for power batteries according to claim 5, characterized in that, The pusher assembly (5) includes: a guide groove (505) opened on the top end face of the support base plate (1), a guide slider (504) slidably disposed inside the guide groove (505), and a pusher screw (501) installed inside the guide slider (504) by a screw nut.
7. The device for testing the hardness of aluminum profiles for power batteries according to claim 6, characterized in that, The pusher assembly (5) further includes: a pusher plate (502) fixed to the top of the guide slider (504), and a rubber plate (503) attached to the rear side of the pusher plate (502).
8. The device for testing the hardness of aluminum profiles for power batteries according to claim 7, characterized in that, The oil film cleaning component (4) is provided with a hardness tester frame (2) on the rear side, and a pressure component (7) is provided on the inner side of the hardness tester frame (2). A lifting platform (6) is provided below the pressure component (7).
Citation Information
Patent Citations
A pre-compression hardness tester with a lifting test platform
CN112557226B