A detection device for network transformer point vanadium water treatment

Abstract

The utility model relates to transformer processing technical field, concretely is a kind of network transformer point vanillic water treatment's detection device, including moving track, the one side of moving track is provided with glue amount detection subassembly, the one side of glue amount detection subassembly is installed with point vanillic water mechanism, the back side of point vanillic water mechanism is provided with pressure bucket subassembly, and display screen is installed on the upper side of pressure bucket subassembly.The utility model is photographed to workpiece by the detection camera in detection subassembly, and fill light is carried out using light source, to realize photographing detection, to be favorable to the high efficiency of promotion detection.

Description

Technical Field

[0001] This utility model relates to the field of transformer processing technology, specifically to a detection device for varnish treatment of network transformers. Background Technology

[0002] Applying varnish to network transformers is a crucial insulation process in their manufacturing. Its core function is to enhance the transformer's electrical insulation performance, mechanical strength, and environmental adaptability by coating it with high-performance varnish (insulating paint). As a specialized insulating coating, varnish possesses high insulation resistance, strong temperature resistance, moisture resistance, corrosion resistance, and vibration and noise reduction properties. It effectively fills winding gaps, reduces residual air, lowers the risk of leakage, and simultaneously prevents the intrusion of dust, moisture, and chemicals, avoiding short circuits or insulation failure.

[0003] Existing network transformers require glue testing during varnish application, but current testing methods are inconvenient for measuring glue quantity. Therefore, we propose a testing device for varnish application treatment of network transformers. Utility Model Content

[0004] The purpose of this invention is to provide a detection device for varnish water treatment at network transformer points, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a detection device for varnish treatment of network transformers, comprising a moving track, a glue quantity detection component disposed on one side of the moving track, a varnish treatment mechanism mounted on one side of the glue quantity detection component, a pressure tank assembly disposed on the rear side of the varnish treatment mechanism, and a display screen mounted on the upper side of the pressure tank assembly for displaying the detection results.

[0006] In a preferred embodiment of the present invention, the moving track includes a carrier plate, and limit bars are fixedly installed on both sides of the top of the carrier plate. An optical fiber mounting base is fixedly installed on the outer wall of one side of the limit bar, and an optical fiber is installed inside the optical fiber mounting base.

[0007] In a preferred embodiment of this utility model, the dot-matrix water-retaining mechanism includes a bracket, on which a transverse slide rail is fixedly mounted. A suitable transverse slider is fitted onto the outer wall of the transverse slide rail. A first cylinder is fixedly mounted at one end of the transverse slide rail. The outer end of the push rod of the first cylinder is fixedly connected to the transverse slider. A vertical slide rail is fixedly connected to the outer wall of the transverse slider. A vertical slider is fitted onto the outer wall of the vertical slide rail. A second cylinder is fixedly mounted at the top of the vertical slide rail. The outer end of the push rod of the second cylinder is fixedly connected to the vertical slider. A dot is fixedly connected to the outer wall of the vertical slider.

[0008] In a preferred embodiment of the present invention, the adhesive quantity detection component includes a fixed column, a connecting block is fixedly installed on the upper side of the outer wall of the fixed column, and a detection camera is connected to the tail end of the connecting block.

[0009] In a preferred embodiment of this utility model, a connecting frame is fixedly installed on the lower side of the outer wall of the fixed column, and a light source is fixedly installed at the bottom of the connecting frame.

[0010] In a preferred embodiment of the present invention, the pressure tank assembly includes a cylinder, a connecting plate is fixedly connected to the bottom of the cylinder, a weighing sensor is fixedly connected to the bottom of the connecting plate, and a mounting plate is fixedly connected to the bottom of the weighing sensor.

[0011] In a preferred embodiment of this utility model, the display screen is fixedly installed on the support column, and a mounting base is fixedly connected to the tail end of the support column.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] The present application provides a detection device for network transformer point varnish water treatment, which takes pictures of the workpiece by means of a detection camera in the detection component and uses a light source for supplementary lighting, thereby realizing photographic detection and thus improving the efficiency of detection.

[0014] The weighing sensor can weigh the remaining glue inside the cylinder, thereby enabling the detection of the remaining glue amount and allowing for timely replenishment of glue when the amount is insufficient. Attached Figure Description

[0015] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of a detection device for network transformer point varnish water treatment according to the present invention;

[0017] Figure 2 This is a schematic diagram of the product moving track structure of a detection device for network transformer point varnish water treatment according to the present invention;

[0018] Figure 3 This is a schematic diagram of the varnishing mechanism of a detection device for varnishing water treatment of a network transformer according to the present invention.

[0019] Figure 4 This is a schematic diagram of the adhesive quantity detection component of a detection device for varnish treatment of network transformers according to this utility model.

[0020] Figure 5This is a schematic diagram of the pressure tank assembly structure of a network transformer point varnish water treatment detection device according to the present invention.

[0021] In the picture:

[0022] 1. Moving track; 11. Carrier plate; 12. Limiting bar; 13. Fiber optic mounting base; 14. Fiber optic cable;

[0023] 2. Adhesive quantity detection assembly; 21. Fixing column; 22. Connecting block; 23. Detection camera; 24. Connecting frame; 25. Light source;

[0024] 3. Water-cooling mechanism; 31. Support; 32. Horizontal slide rail; 33. Horizontal slider; 34. First cylinder; 35. Vertical slide rail; 36. Vertical slider; 37. Second cylinder;

[0025] 4. Pressure tank assembly; 41. Cylinder body; 42. Mounting plate; 43. Weighing sensor; 44. Connecting plate;

[0026] 5. Display screen. Detailed Implementation

[0027] Please see Figure 1-5 This utility model provides a technical solution: a detection device for varnish treatment of network transformers, including a moving track 1, a glue quantity detection component 2 is provided on one side of the moving track 1, a varnish treatment mechanism 3 is installed on one side of the glue quantity detection component 2, a pressure tank component 4 is provided on the rear side of the varnish treatment mechanism 3, and a display screen 5 is installed on the upper side of the pressure tank component 4 for displaying the detection results.

[0028] It should be understood that in actual use, the product moves on the moving track 1. After moving to the underside of the varnishing mechanism 3, the varnishing mechanism 3 will apply varnish to the product. After the varnishing treatment, the product continues to move and will move to the underside of the glue quantity detection component 2. Then the glue quantity detection component 2 will detect the glue quantity on the product to determine whether the product is qualified. The detection results will be displayed on the display screen 5 for easy viewing.

[0029] Furthermore, the display screen 5 is fixedly installed on the support column, and a mounting base is fixedly connected to the tail end of the support column. The mounting base facilitates the installation and fixation of the support column.

[0030] like Figure 1 and 2As shown; the moving track 1 includes a carrier plate 11, and limit bars 12 are fixedly installed on both sides of the top of the carrier plate 11. An optical fiber mounting base 13 is fixedly installed on the outer wall of one limit bar 12, and an optical fiber 14 is installed in the optical fiber mounting base 13. The product will move between the two limit bars 12 on the top of the carrier plate 11, and its position can be detected by using the optical fiber 14 during the movement.

[0031] like Figure 1 and 3 As shown; the point-of-use water mechanism 3 includes a bracket 31, on which a horizontal slide rail 32 is fixedly installed. A suitable horizontal slider 33 is fitted on the outer wall of the horizontal slide rail 32. A first cylinder 34 is fixedly installed at one end of the horizontal slide rail 32. The outer end of the push rod of the first cylinder 34 is fixedly connected to the horizontal slider 33. A vertical slide rail 35 is fixedly connected to the outer wall of the horizontal slider 33. A vertical slider 36 is fitted on the outer wall of the vertical slide rail 35. A second cylinder 37 is fixedly installed at the top of the vertical slide rail 35. The outer end of the push rod of the second cylinder 37 is fixedly connected to the vertical slider 36. A dot is fixedly connected to the outer wall of the vertical slider 36.

[0032] It should be understood that in actual use, the dispensing head is connected to the pressure tank assembly 4 through a pipe. The first cylinder 34 drives the horizontal slider 33 to move along the horizontal slide rail 32, and the second cylinder 37 drives the vertical slider 36 to move along the vertical slide rail 35, thereby adjusting the position of the dispensing head so that it can be aligned with the product for dispensing.

[0033] like Figure 1 and 4 As shown; the glue quantity detection component 2 includes a fixed column 21, a connecting block 22 is fixedly installed on the upper side of the outer wall of the fixed column 21, and a detection camera 23 is connected to the tail end of the connecting block 22.

[0034] It should be understood that in actual use, the detection camera 23 can take pictures of the product surface, and the detection camera 23 is connected to the industrial control computer, so that it can feed the data back to the industrial control computer, and the industrial control computer can display the data on the display screen 5.

[0035] Furthermore, a connecting bracket 24 is fixedly installed on the lower side of the outer wall of the fixed column 21, and a light source 25 is fixedly installed at the bottom of the connecting bracket 24.

[0036] It should be understood that the setting of the light source 25 enables supplemental lighting to be provided to the area where the detection camera 23 captures the image, thereby improving the clarity of the image.

[0037] like Figure 1 and 5As shown, the pressure tank assembly 4 includes a cylinder 41, a connecting plate 44 fixedly connected to the bottom of the cylinder 41, a weighing sensor 43 fixedly connected to the bottom of the connecting plate 44, and a mounting plate 42 fixedly connected to the bottom of the weighing sensor 43.

[0038] It should be understood that the device can be installed and fixed using the mounting plate 42, and the remaining glue in the cylinder 41 can be weighed using the weighing sensor 43, thereby enabling the monitoring of the remaining glue amount. The cylinder 41 is a pressure tank, connected to the dispensing head via a pipe, thereby enabling the continuous supply of glue to the dispensing head.

[0039] Furthermore, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the specific embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A detection device for network transformer point varnish water treatment, comprising a moving track (1), characterized in that: A glue quantity detection component (2) is provided on one side of the moving track (1), a spot varnishing mechanism (3) is installed on one side of the glue quantity detection component (2), a pressure tank assembly (4) is provided on the rear side of the spot varnishing mechanism (3), and a display screen (5) is installed on the upper side of the pressure tank assembly (4). The display screen (5) is used to display the detection results.

2. The detection device for network transformer point varnish water treatment according to claim 1, characterized in that: The moving track (1) includes a carrier plate (11), and limit bars (12) are fixedly installed on both sides of the top of the carrier plate (11). An optical fiber mounting base (13) is fixedly installed on the outer wall of one side of the limit bar (12), and an optical fiber (14) is installed inside the optical fiber mounting base (13).

3. The detection device for network transformer point varnish water treatment according to claim 1, characterized in that: The point-and-fluid mechanism (3) includes a bracket (31), on which a horizontal slide rail (32) is fixedly installed. A suitable horizontal slider (33) is fitted on the outer wall of the horizontal slide rail (32). A first cylinder (34) is fixedly installed at one end of the horizontal slide rail (32). The outer end of the push rod of the first cylinder (34) is fixedly connected to the horizontal slider (33). A vertical slide rail (35) is fixedly connected to the outer wall of the horizontal slider (33). A vertical slider (36) is fitted on the outer wall of the vertical slide rail (35). A second cylinder (37) is fixedly installed at the top of the vertical slide rail (35). The outer end of the push rod of the second cylinder (37) is fixedly connected to the vertical slider (36). A dot is fixedly connected to the outer wall of the vertical slider (36).

4. The detection device for network transformer point varnish water treatment according to claim 1, characterized in that: The adhesive quantity detection component (2) includes a fixed column (21), a connecting block (22) is fixedly installed on the upper side of the outer wall of the fixed column (21), and a detection camera (23) is connected to the tail end of the connecting block (22).

5. The detection device for network transformer point varnish water treatment according to claim 4, characterized in that: A connecting frame (24) is fixedly installed on the lower side of the outer wall of the fixed column (21), and a light source (25) is fixedly installed at the bottom of the connecting frame (24).

6. The detection device for network transformer point varnish water treatment according to claim 1, characterized in that: The pressure tank assembly (4) includes a cylinder (41), a connecting plate (44) is fixedly connected to the bottom of the cylinder (41), a weighing sensor (43) is fixedly connected to the bottom of the connecting plate (44), and a mounting plate (42) is fixedly connected to the bottom of the weighing sensor (43).

7. The detection device for network transformer point varnish water treatment according to claim 1, characterized in that: The display screen (5) is fixedly installed on the support column, and the tail end of the support column is fixedly connected to the mounting base.

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