A network filter processing winding mechanism

The automated foot-wrapping mechanism solves the problem of low efficiency in network filter foot wrapping, enabling efficient mass production and flexible manufacturing, and improving product quality.

CN224682936UActive Publication Date: 2026-08-25CHONGQING MINCHENG TECH CO LTD
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Patent Information

Application Number
CN202522165741.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-08-25
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to achieve rapid mass production during the winding process of network filters. Manual winding has low efficiency and yield, making it difficult to achieve flexible production.

Method used

A network filter processing foot winding mechanism is adopted, including a processing table, an electric turntable, a foot winding device, a vision inspection device, and a foot winding head driven by hydraulic and servo motors. The automatic winding of the network filter is realized by automatically adjusting the distance and position of the foot winding head.

Benefits of technology

It improves the lead-wrapping efficiency and yield of network filters, supports flexible production, and enables rapid mass production of network filters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of network filter processing winding mechanism, it is related to winding mechanism technical field, including processing table, the upper surface of processing table is equipped with electric turntable, the upper surface of electric turntable is equipped with several processing stations at equal intervals, the upper surface of processing table is provided with the coil into shell device matched with processing station, the upper surface of processing table is provided with the winding device for winding the foot of network filter, the side surface of processing table is equipped with glue shell inlet, the other side surface of processing table is equipped with winding finished product into pipe, the utility model places network filter shell on processing station by coil into shell device, places coil in network filter inside, work by electric turntable at this time, move processing station to the end below several winding heads at this time, make several winding heads move downward by the second hydraulic cylinder output end drive moving plate moves downward at this time, work by winding head, winding work is carried out to network filter.
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Description

Technical Field

[0001] This utility model relates to the technical field of foot wrapping mechanisms, and more specifically, to a foot wrapping mechanism for processing network filters. Background Technology

[0002] A network filter is an electronic device used to filter signals of specific frequencies and suppress interference noise. For example, patent application number CN201920839460.1 describes a manual winding device for network filter leads, including a base with a clamp on it. The clamp includes two horizontally arranged clamping plates. The end of each clamping plate away from the base is a clamping part, and the end of the clamping part near the base has a stepped protrusion. The network filter is clamped in the clamping part and abuts against the stepped protrusion. The end of each clamping plate away from the base has a groove, and a magnetic block is fixed on the inner side of the groove. A magnetic needle attracted to the magnetic block is placed in the groove. This invention uses a spiral winding of the lead wire around a magnetic needle to block the wire position and increase the allowable curvature. During cutting, if the lead wire is too tight, a certain allowable length can be released through the lead wire wound around one end of the magnetic needle. Therefore, it avoids the magnetic ring being pulled out of the base shell or the lead wire breaking due to excessive tightness. However, the above technical solution faces challenges in achieving rapid mass production of network filters during the winding process, including low efficiency and yield rates with manual winding. It also presents difficulties in achieving flexible production of the product. Utility Model Content

[0003] The main objective of this invention is to provide a winding mechanism for processing network filters, which effectively solves the problems in the prior art where it is difficult to achieve rapid mass production of network filters during the winding process, and where manual winding has low efficiency and yield. It also addresses the difficulty in achieving flexible production of the products.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a network filter processing foot winding mechanism, including a processing table, an electric turntable installed on the upper surface of the processing table, a plurality of processing stations equally spaced on the upper surface of the electric turntable, a coil housing device cooperating with the processing stations on the upper surface of the processing table, a foot winding device for winding the network filter on the upper surface of the processing table, a visual inspection device for inspecting the foot winding device on the upper surface of the processing table, a plastic shell feeding port installed on one side surface of the processing table, and a finished foot winding tube feeding port installed on the other side surface of the processing table.

[0005] Preferably, the foot-wrapping device includes a mounting platform, which is fixedly mounted on the upper surface of the processing table.

[0006] Preferably, a first hydraulic cylinder is fixedly mounted on the upper surface of the mounting platform, and a support clamp is mounted on the output end of the first hydraulic cylinder.

[0007] Preferably, a movable plate is slidably installed on one side inside the support clamp, and a second hydraulic cylinder is fixedly installed on the lower surface inside the support clamp, with the output end of the second hydraulic cylinder located on the upper surface of the movable plate.

[0008] Preferably, a groove is provided on one side of the inner wall of the support clamp, and a slider is fixedly installed on one end surface of the movable plate, and the slider is slidably installed inside the groove.

[0009] Preferably, two support plates are equidistantly slidably mounted on the lower surface of the movable plate, and several foot-shaped supports are equidistantly mounted on the lower surfaces of the two support plates.

[0010] Preferably, a servo motor is fixedly installed on one side surface of the moving plate, and a bidirectional lead screw is installed at the output end of the servo motor. Two lead screw sleeves are sleeved in the middle of the bidirectional lead screw, and the two lead screw sleeves are respectively connected to two support plates.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] (1) By using the coil housing device, the network filter housing is placed on the processing station, and the coil is placed inside the network filter. At this time, the electric turntable is used to work. At this time, the processing station is moved to the lower end of several winding heads. At this time, the moving plate is driven to move downward through the output end of the second hydraulic cylinder. At this time, several winding heads can be driven to move downward, and the network filter is wound around the head by working around the head.

[0013] (2) When it is necessary to adjust the distance between the two winding heads to perform winding work on network filters of different specifications, the output end of the servo motor drives the bidirectional lead screw to rotate, so that the two lead screw sleeves move in the middle of the bidirectional lead screw in a direction away from or close to each other, which can drive the two support plates to move synchronously. At this time, the distance between the two winding heads can be adjusted to perform winding work on network filters of different specifications, thus improving the processing efficiency of this device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a network filter processing foot winding mechanism according to the present invention;

[0015] Figure 2 This is a partial structural schematic diagram of a network filter processing foot-wrapping mechanism according to the present invention;

[0016] Figure 3 This is a schematic diagram of the structure of a network filter processing foot-wrapping mechanism according to the present invention.

[0017] In the diagram: 1. Processing table; 2. Electric turntable; 3. Processing station; 4. Coil housing insertion device; 5. Glue housing feeding point; 6. Finished product tube insertion point; 7. Vision inspection device; 8. Foot winding device; 801. Mounting table; 802. First hydraulic cylinder; 803. Support clamp; 804. Second hydraulic cylinder; 805. Moving plate; 806. Slide groove; 807. Support plate; 808. Foot winding head; 809. Slider; 810. Two-way lead screw; 811. Lead screw sleeve; 812. Servo motor. Detailed Implementation

[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0019] like Figure 1 As shown, a network filter processing lead winding mechanism includes a processing table 1, an electric turntable 2 mounted on the upper surface of the processing table 1, a plurality of processing stations 3 equidistantly mounted on the upper surface of the electric turntable 2, a coil housing device 4 cooperating with the processing stations 3 on the upper surface of the processing table 1, a lead winding device 8 for winding network filters on the upper surface of the processing table 1, a visual inspection device 7 for inspecting the lead winding device 8 on the upper surface of the processing table 1, a plastic shell inlet 5 mounted on one side of the processing table 1, and a lead winding finished product inlet 6 mounted on the other side of the processing table 1.

[0020] like Figure 2 , 3As shown, the foot-wrapping device 8 includes a mounting platform 801, which is fixedly mounted on the upper surface of the processing table 1. A first hydraulic cylinder 802 is fixedly mounted on the upper surface of the mounting platform 801. A support clamping plate 803 is mounted on the output end of the first hydraulic cylinder 802. A movable plate 805 is slidably mounted on one side inside the support clamping plate 803. A second hydraulic cylinder 804 is fixedly mounted on the lower surface inside the support clamping plate 803. The output end of the second hydraulic cylinder 804 is located on the upper surface of the movable plate 805. A sliding groove 806 is formed on one side of the inner wall of the support clamping plate 803. A slider 809 is fixedly mounted on one end surface of the movable plate 805. The slider 809 is slidably mounted inside the sliding groove 806. Two support plates 807 are equidistantly slidably mounted on the lower surface of the movable plate 805. A plurality of wrapping devices are equidistantly mounted on the lower surfaces of the two support plates 807. The device has a foot 808 and a servo motor 812 fixedly mounted on one side of the moving plate 805. A bidirectional lead screw 810 is mounted on the output end of the servo motor 812. Two lead screw sleeves 811 are sleeved in the middle of the bidirectional lead screw 810. The two lead screw sleeves 811 are respectively connected to two support plates 807. When it is necessary to adjust the distance between the two foot 808s to perform foot-wrapping work for network filters of different specifications, the output end of the servo motor 812 drives the bidirectional lead screw 810 to rotate, causing the two lead screw sleeves 811 to move away from or towards each other in the middle of the bidirectional lead screw 810. This drives the two support plates 807 to move synchronously, thereby adjusting the distance between the two foot 808s to perform foot-wrapping work for network filters of different specifications, improving the processing efficiency of this device.

[0021] The working principle of this network filter processing foot-wrapping mechanism:

[0022] In use, when the network filter needs to be wound around its leads, firstly, the network filter housing is placed on the processing station 3 using the coil housing device 4, and the coil is placed inside the network filter. Then, the electric turntable 2 is used to move the processing station 3 to the lower end of several winding leads 808. At this point, the output end of the second hydraulic cylinder 804 drives the moving plate 805 downwards, thus driving the winding leads 808 downwards. This downward movement of the winding leads 808 performs the winding work on the network filter. Adjustments can be made as needed. When the distance between the two feet 808 is adjusted for different specifications of network filters, the output of the servo motor 812 drives the bidirectional lead screw 810 to rotate, causing the two lead screw sleeves 811 to move away from or towards each other in the middle of the bidirectional lead screw 810. This drives the two support plates 807 to move synchronously, thus adjusting the distance between the two feet 808 to adjust the distance between different specifications of network filters. This improves the processing efficiency of the device. Furthermore, the device can perform material loading and unloading operations by setting up the plastic shell inlet 5 and the finished product inlet 6.

[0023] The above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. A network filter processing foot wrapping mechanism, comprising a processing table (1), characterized in that: An electric turntable (2) is installed on the upper surface of the processing table (1). Several processing stations (3) are installed at equal intervals on the upper surface of the electric turntable (2). A coil housing device (4) that cooperates with the processing station (3) is provided on the upper surface of the processing table (1). A foot winding device (8) for winding the network filter is provided on the upper surface of the processing table (1). A visual inspection device (7) for inspecting the foot winding device (8) is provided on the upper surface of the processing table (1). A plastic shell feeding port (5) is installed on one side of the processing table (1). A foot-wound finished product tube feeding port (6) is installed on the other side of the processing table (1).

2. The network filter processing lead-wrapping mechanism according to claim 1, characterized in that; The foot wrapping device (8) includes a mounting platform (801), which is fixedly mounted on the upper surface of the processing table (1).

3. The network filter processing lead-wrapping mechanism according to claim 2, characterized in that: A first hydraulic cylinder (802) is fixedly installed on the upper surface of the mounting platform (801), and a support clamp (803) is installed at the output end of the first hydraulic cylinder (802).

4. The network filter processing lead-wrapping mechanism according to claim 3, characterized in that: A movable plate (805) is slidably installed on one side inside the support clamp (803), and a second hydraulic cylinder (804) is fixedly installed on the lower surface inside the support clamp (803). The output end of the second hydraulic cylinder (804) is located on the upper surface of the movable plate (805).

5. The network filter processing lead-wrapping mechanism according to claim 4, characterized in that: A groove (806) is provided on one side of the inner wall of the support clamp (803), and a slider (809) is fixedly installed on one end surface of the movable plate (805). The slider (809) is slidably installed inside the groove (806).

6. The network filter processing lead-wrapping mechanism according to claim 5, characterized in that: Two support plates (807) are equidistantly slidably installed on the lower surface of the movable plate (805), and several foot-shaped heads (808) are equidistantly installed on the lower surface of the two support plates (807).

7. A network filter processing lead-wrapping mechanism according to claim 6, characterized in that: A servo motor (812) is fixedly installed on one side surface of the movable plate (805). A bidirectional lead screw (810) is installed at the output end of the servo motor (812). Two lead screw sleeves (811) are sleeved in the middle of the bidirectional lead screw (810). The two lead screw sleeves (811) are respectively connected to two support plates (807).

Citation Information

Patent Citations

  • Manual winding device for network filter lead

    CN210073611U