Power supply device for server cabinet

By employing a combination structure of insulating plates and baffles in the power supply unit for server racks, the insulating plates provide longitudinal shielding for the busbars, and the baffles are assembled with the insulating components, thus solving the problem of exposed live areas on the busbars and achieving a power supply unit design with high safety and maintainability.

CN224683590UActive Publication Date: 2026-08-25BIZCONN INT CORP (SHEN ZHEN)
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Patent Information

Application Number
CN202521959314.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-08-25
Estimated Expiration
2035-09-11

AI Technical Summary

Technical Problem

In existing server rack power supply devices, the gaps between busbars and between busbars and the outer casing are relatively large, resulting in many exposed areas of live metal. This poses a risk of electric shock to maintenance personnel when plugging or unplugging server power supplies or performing routine checks.

Method used

Design a power supply device for server racks, which adopts a combination structure of insulating plate and baffle. The insulating plate forms a vertical shield for the busbar in the third direction and forms a horizontal cover with the insulating component sleeved on the top of the busbar. The baffle is assembled with the busbar and the insulating component by screws to form a mechanical limit to ensure that the insulating component does not slip or fall off. At the same time, the busbar and the shell are firmly connected by filler and screws to enhance the insulation.

Benefits of technology

This effectively reduces the probability of electric shock accidents for maintenance personnel, ensures that energized areas are wrapped with multiple layers of insulation material, and maintains the maintainability and safety of the power supply equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of power supply devices for server cabinet, it is related to connector technical field, wherein the power supply devices for server cabinet includes shell, three busbars, two insulating plates, three insulating pieces and at least three baffles;The length direction of definition shell is first direction, the width direction of shell is second direction, the height direction of shell is third direction;Three busbars are set along first direction extension, and interval distribution along second direction;Two insulating plates are set in shell, and set along first direction extension;Every two busbars are clamped with one insulating plate;The end of insulating plate away from shell is protruding from busbar in third direction;Every insulating piece is set in one busbar end away from shell along third direction;Every baffle is assembledly connected to one busbar, and is assembledly connected with corresponding insulating piece, to stop insulating piece moving relative to busbar in first direction. The utility model technical scheme aims at reducing the probability of electric shock accident.
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Description

Technical Field

[0001] This utility model relates to the field of connector technology, and in particular to a power supply device for server racks. Background Technology

[0002] With the rapid expansion of data center scale, server racks are increasingly demanding high power density and high reliability in power distribution. Currently, the industry generally uses a "server rack power supply unit" that arranges three-phase or three-busbars along the height inside the rack to centrally power the server power modules.

[0003] In actual operation and maintenance, the gaps between busbars and between busbars and the casing are relatively large, and there are many exposed areas of live metal. When maintenance personnel plug or unplug the server power supply or perform routine checks, they are very likely to be accidentally touched and suffer electric shock accidents, which poses a serious personal safety hazard. Utility Model Content

[0004] The main purpose of this invention is to provide a power supply device for server cabinets, which aims to reduce the probability of electric shock accidents.

[0005] To achieve the above objectives, the power supply device for server racks proposed in this utility model includes:

[0006] The outer shell is defined with its length direction as the first direction, its width direction as the second direction, and its height direction as the third direction.

[0007] Three busbars, all three of which extend along a first direction and are spaced apart along a second direction;

[0008] Two insulating plates are disposed on the outer casing and extend along a first direction; one insulating plate is sandwiched between every two busbars; the end of the insulating plate away from the outer casing protrudes from the busbar in a third direction.

[0009] Three insulating elements, each of which is sleeved in one of the busbars at the end furthest from the housing in a third direction; and

[0010] At least three baffles, each of which is assembled to a busbar and assembled to a corresponding insulator to prevent the insulator from moving relative to the busbar in a first direction.

[0011] In one embodiment, the insulating plate has a limiting protrusion on each of its two sides facing the second direction at one end near the outer shell; the two adjacent busbars of each insulating plate abut against the two limiting protrusions on the side away from the outer shell.

[0012] In one embodiment, the opposite side walls of the housing and the two insulating plates form through threaded holes, and the three busbars form through holes; the power supply device for the server cabinet also includes a screw and a filler, the filler being filled in the through hole, the filler having a mounting hole corresponding to the threaded hole, and the screw passing through the mounting hole and screwed into the threaded hole.

[0013] In one embodiment, the through hole formed by the busbar located in the middle is the first through hole, and the two through holes formed by the busbars located on both sides are the second through holes; the power supply device for the server cabinet includes two fillers, each filler being filled in one of the second through holes; the end of the filler away from the first through hole abuts against the outer casing.

[0014] In one embodiment, the filler has an abutting protrusion at the end away from the first through hole, and the side of the abutting protrusion facing the first through hole abuts against the adjacent busbar.

[0015] In one embodiment, the power supply device for the server cabinet further includes two insulating pads, which are respectively disposed on the side of opposite side walls of the housing facing the busbar and located at the end of the housing away from the bottom wall of the housing in a third direction.

[0016] In one embodiment, the power supply device for the server cabinet includes six baffles, with each pair of baffles assembled and connected to the front and rear ends of each busbar and the corresponding insulator along a first direction.

[0017] In one embodiment, each of the baffles has two through holes, and the power supply device for the server cabinet also includes twelve screws; each pair of screws passes through the two through holes on one of the baffles and is screwed to a busbar and a corresponding insulator.

[0018] In one embodiment, one end of each of the opposite side walls of the housing extending along a first direction is bent outward to form a mounting portion, the mounting portion being configured to be assembled with the server cabinet.

[0019] In one embodiment, the power supply device for the server cabinet further includes a fixing plate, the fixing plate including a protruding section and two mounting sections connected together, the two mounting sections being located on both sides of the protruding section respectively; the two mounting sections are respectively assembled and connected to one end of opposite side walls of the housing away from the mounting portion, the protruding section being configured to stop the busbar from moving along a first direction.

[0020] In the technical solution of this utility model, the power supply device for the server cabinet includes a shell, three busbars, two insulating plates, three insulating components, and at least three baffles; the length direction of the shell is defined as the first direction, the width direction of the shell as the second direction, and the height direction of the shell as the third direction; the three busbars extend along the first direction and are spaced apart along the second direction; the two insulating plates are both disposed on the shell and extend along the first direction; an insulating plate is sandwiched between every two busbars; the end of the insulating plate away from the shell protrudes from the busbar in the third direction; each insulating component is sleeved in a busbar at the end away from the shell in the third direction; each baffle is assembled and connected to a busbar and assembled and connected to the corresponding insulating component to prevent the insulating component from moving relative to the busbar in the first direction. In the technical solution of this utility model, the insulating plate forms a longitudinal shield on the busbar in the third direction and forms a transverse covering with the insulating component sleeved on the top of the busbar, thereby reducing the previously exposed live area. At the same time, the baffle is mechanically limited by the assembled connection to prevent the insulating component from slipping or falling off in the first direction, and to maintain the integrity of the insulation coverage throughout the entire length range, thereby reducing the probability of electric shock accidents. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0022] Figure 1 A schematic diagram of an embodiment of the power supply device for server racks provided by this utility model;

[0023] Figure 2 A schematic diagram of another embodiment of a power supply device for a server rack;

[0024] Figure 3 A schematic diagram of another embodiment of a power supply device for a server rack;

[0025] Figure 4 A schematic diagram of another embodiment of a power supply device for a server rack;

[0026] Figure 5 for Figure 4 Sectional view along AA;

[0027] Figure 6 This is a schematic diagram of the busbar structure in the power supply unit for a server rack.

[0028] Explanation of icon numbers:

[0029]

[0030]

[0031] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0033] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0034] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0035] In existing technologies, as data centers expand in scale, server racks increasingly demand high-power-density power distribution. Traditional power supply devices use three-phase busbars arranged along the height, but there are large gaps between the busbars and between them and the casing, resulting in numerous exposed areas of live metal. Maintenance personnel face the risk of accidentally touching live components when plugging or unplugging power supplies or performing routine checks, significantly increasing the risk of electric shock.

[0036] To address the aforementioned problems, this utility model proposes a power supply device 1000 for server racks. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 as well as Figure 6 A schematic diagram of an embodiment of the power supply device 1000 for server racks provided by this utility model.

[0037] Please refer to Figure 1 , Figure 2 , Figure 3 as well as Figure 5 This utility model proposes a power supply device 1000 for a server cabinet, including a housing 1, three busbars 2, two insulating plates 3, three insulating components 4, and at least three baffles 5; the length direction of the housing 1 is defined as the first direction, the width direction of the housing 1 as the second direction, and the height direction of the housing 1 as the third direction; the three busbars 2 are all extended along the first direction and are spaced apart along the second direction; the two insulating plates 3 are all disposed on the housing 1 and are extended along the first direction; an insulating plate 3 is sandwiched between every two busbars 2; the end of the insulating plate 3 away from the housing 1 protrudes from the busbar 2 in the third direction; each insulating component 4 is sleeved in a busbar 2 at the end away from the housing 1 in the third direction; each baffle 5 is assembled and connected to a busbar 2 and is assembled and connected to the corresponding insulating component 4 to prevent the insulating component 4 from moving relative to the busbar 2 in the first direction.

[0038] The outer casing 1 serves as the main load-bearing structure, with its length, width, and height forming a spatial coordinate system. The busbar 2's extension along its length helps reduce line impedance. The design of the insulating plate 3 extending beyond the busbar 2 creates a physical isolation barrier. The insulating component 4 is fitted onto the top of the busbar 2, forming an insulating protective layer. The baffle 5 is detachably connected to the busbar 2 and the insulating component 4 via screws 9. The outer casing 1 forms a mounting groove for installing the busbar 2. The direction perpendicular to the first direction on the plane where the bottom wall of the mounting groove lies is the second direction, and the direction perpendicular to the first direction on the plane where either of the two side walls of the mounting groove lies is the third direction.

[0039] Specifically, three busbars 2 are arranged parallel to each other along their width, and two insulating plates 3 are inserted into the gaps between adjacent busbars 2. The tops of the insulating plates 3 extend beyond the surface of the busbar 2 in the height direction, forming a protective strip covering the conductive area. After an insulating element 4 is fitted onto the top of each busbar 2, it is constrained at both ends in the length direction by baffles 5. The baffles 5 are connected to the busbar 2 and the insulating element 4 by screws 9, forming a mechanical limiting structure to prevent the insulating element 4 from slipping off. This layout ensures that the live conductor is wrapped in multiple layers of insulating material, and the areas that the hand touches during operation and maintenance are all non-conductive parts.

[0040] The insulating plate 3 provides longitudinal shielding to the busbar 2 in the third direction and, together with the insulating component 4 fitted onto the top of the busbar 2, forms a lateral covering, reducing the previously exposed live area. Simultaneously, the baffle 5, with its assembled connection, mechanically limits the insulating component 4 and the busbar 2, preventing slippage or detachment of the insulating component 4 in the first direction and maintaining the integrity of the insulation coverage throughout its length, thereby reducing the probability of electric shock accidents. The baffle 5 structure ensures that the insulating component 4 does not shift during long-term use, maintaining a stable state of insulation protection. This multi-level protection design fundamentally eliminates the possibility of accidental contact with live parts while maintaining the maintainability of the power supply device.

[0041] Please refer to Figure 3 and Figure 5 In one embodiment of the present invention, a limiting protrusion 31 is provided on both sides of the insulating plate 3 near the outer shell 1 facing the second direction; the two adjacent busbars 2 of each insulating plate 3 respectively abut against the two limiting protrusions 31 on the side away from the outer shell 1.

[0042] The limiting protrusion 31 refers to a raised structure extending from the body of the insulating plate 3 towards both sides in the second direction. It can be implemented by injection molding or machining. Its function is to mechanically constrain the lateral displacement of the busbar 2. The two adjacent busbars 2 respectively abut against the side of the limiting protrusion 31 away from the outer shell 1. This means that the two edges of the busbar 2 in the second direction are in contact with the corresponding surfaces of the limiting protrusion 31. This contact relationship can limit the displacement of the busbar 2 in the second direction, while maintaining a fixed distance between adjacent busbars 2.

[0043] Specifically, when the insulating plate 3 extends along the first direction and is installed inside the housing 1, its two ends near the bottom of the housing 1 form a lateral blocking structure through the limiting protrusions 31. When the two busbars 2 are respectively clamped on both sides of the insulating plate 3, the two edges of the busbars 2 in the second direction are restricted by the outer surface of the limiting protrusions 31, preventing the busbars 2 from displacing in the second direction. Thus, during equipment operation or maintenance, even if subjected to external forces, the busbars 2 can still maintain a stable relative position, avoiding the expansion of the exposed area of ​​the live conductor due to displacement.

[0044] The double-sided mechanical constraint formed by the limiting protrusion 31 eliminates the degree of freedom of the busbar 2 in the second direction, effectively restricting the lateral displacement of the busbar 2 and preventing the live conductor from being exposed outside the insulation plate 3 due to positional displacement, thereby reducing the risk of maintenance personnel accidentally touching live parts. At the same time, the design of the limiting protrusion 31 being integrally formed with the insulation plate 3 simplifies the assembly process, achieving reliable limiting without the need for additional fixing parts.

[0045] Please refer to Figure 5In one embodiment of this utility model, the opposite side walls of the outer shell 1 and the two insulating plates 3 are formed with through threaded holes 1a, and the three busbars 2 are formed with through holes; the power supply device 1000 for the server cabinet also includes a screw 7 and a filler 6, the filler 6 is filled in the through hole, the filler 6 is formed with a mounting hole 6a corresponding to the threaded hole 1a, and the screw 7 passes through the mounting hole 6a and is screwed into the threaded hole 1a.

[0046] In this design, threaded hole 1a refers to a hole structure with internal threads machined on the two side walls of the outer casing 1 and the insulating plate 3. This can be achieved using a drilling and tapping process, and is used to form a threaded fit with the screw 7. Through hole refers to a through hole 5a opened on the busbar 2, which can be achieved using a stamping or drilling process, and is used to accommodate the filler 6. Filler 6 refers to an adapter component embedded in the through hole, which can be injection molded from insulating material. Its internal mounting hole 6a is coaxially aligned with the threaded hole 1a, used to guide the screw 7 through and achieve a fixed connection. Screw 7 refers to a fastener with external threads, which can be machined from metal material and is screwed into the threaded hole 1a to achieve a mechanical connection between the outer casing 1, the insulating plate 3, and the busbar 2.

[0047] Specifically, during assembly, the filler 6 is pre-pressed into the through hole of the manifold 2, with its mounting hole 6a coaxial with the threaded holes 1a on both side walls of the housing 1 and the insulating plate 3. When the screw 7 passes through the mounting hole 6a of the filler 6 and is screwed into the threaded hole 1a, the housing 1, the insulating plate 3, and the manifold 2 are simultaneously pressed and fixed. Because the filler 6 fills the gap between the through hole and the screw 7, displacement of the manifold 2 due to vibration or external force is prevented, while the axial locking force of the threaded connection maintains a tight fit between the components.

[0048] By filling the gaps with filler 6 and forming a precise alignment, the fit between screw 7 and threaded hole 1a becomes more stable, effectively suppressing the relative displacement between components. This solves the problem of exposed live metal caused by the unstable connection between busbar 2 and housing 1. At the same time, the insulating properties of filler 6 block the conductive path between busbar 2 and housing 1, while the axial clamping force of the threaded connection eliminates the assembly gaps between components, thereby reducing the risk of accidental contact with live parts during operation and maintenance and improving the safety protection capability of the power supply device.

[0049] Please refer to Figure 5 In one embodiment of this utility model, the through hole formed by the busbar 2 in the middle is the first through hole 2a, and the two through holes formed by the busbars 2 on both sides are the second through holes 2b; the power supply device 1000 for the server cabinet includes two fillers 6, each filler 6 being filled in a second through hole 2b; the end of the filler 6 away from the first through hole 2a abuts against the outer shell 1.

[0050] The first through hole 2a refers to the through hole structure provided on the middle busbar 2, which can be implemented using a circular or rectangular hole shape, and is used to accommodate the screw 7 to pass through and connect to the outer casing 1. The second through hole 2b refers to the through hole structure provided on both side busbars 2.

[0051] Specifically, after the filler 6 is pressed into the second through hole 2b, its end away from the first through hole 2a forms a surface contact with the inner wall of the outer casing 1 through the abutting protrusion 61. When the screw 7 passes through the mounting hole 6a of the filler 6 and is locked with the threaded hole 1a of the outer casing 1, the two busbars 2 are clamped between the filler 6 and the insulating plate 3, thereby restricting their displacement in the second direction. Since the filler 6 is only provided in the second through hole 2b of the two busbars 2, the screw 7 passes through the first through hole 2a of the middle busbar 2, and there is a gap between the screw 7 and the hole wall of the first through hole 2a, thereby blocking the conductive path between the middle busbar 2 and the screw 7, improving the safety protection capability of the power supply device.

[0052] Please refer to Figure 5 In one embodiment of the present invention, the end of the filler 6 away from the first through hole 2a is formed with an abutting protrusion 61, and the side of the abutting protrusion 61 facing the first through hole 2a abuts against the adjacent busbar 2.

[0053] Among them, the abutting protrusion 61 refers to the protruding structure extending outward from the end of the filler 6. Specifically, it can be integrally formed with the filler 6 through injection molding process to increase the contact area with the adjacent busbar 2 and restrict the displacement of the filler 6 in the through hole.

[0054] Specifically, after the filler 6 is pressed into the second through hole 2b, its abutting protrusion 61 extends toward the first through hole 2a and contacts the side wall of the adjacent intermediate busbar 2. When the screw 7 passes through the mounting hole 6a of the filler 6 and is screwed into the threaded hole 1a of the housing 1, the abutting protrusion 61 is subjected to the reaction force of the intermediate busbar 2, causing the filler 6 to be bidirectionally limited within the second through hole 2b. Thus, the filler 6 cannot move in the second direction or disengage from the through hole in the third direction within the second through hole 2b, thereby ensuring the insulation stability between the busbar 2 and the housing 1.

[0055] By directly contacting the abutting protrusion 61 with the busbar 2, a mechanical interlocking structure is formed, which significantly improves the displacement resistance of the filler 6, thereby effectively preventing the filler 6 from loosening or falling off in the through hole, ensuring that the busbar 2 and the outer casing 1 always maintain reliable insulation, and reducing the risk of maintenance personnel coming into contact with live metal.

[0056] Please refer to Figure 1 , Figure 2 , Figure 3 as well as Figure 5In one embodiment of the present invention, the power supply device 1000 for the server cabinet further includes two insulating pads 8. The two insulating pads 8 are respectively disposed on the side facing the busbar 2 on opposite side walls of the housing 1, and are located at the end of the housing 1 away from the bottom wall of the housing 1 in the third direction.

[0057] Among them, the insulating pad 8 refers to the sheet-like insulator covering the inner side wall of the outer casing 1. It can be made of rubber or polycarbonate material and is fixed to the side wall of the outer casing 1 by adhesive or snap-fit ​​to prevent direct contact between maintenance personnel and the busbar 2.

[0058] Specifically, two insulating pads 8 are fixed to the inner surfaces of the left and right side walls of the housing 1, respectively, covering the gap between the side walls and the busbar 2. Since the insulating pads 8 are located in the top area of ​​the housing 1, when maintenance personnel perform plugging and unplugging operations or maintenance, the top part of the side wall of the housing 1 that may be touched by their hands is completely covered by the insulating pads 8, thereby avoiding accidental contact with the live busbar 2 or metal parts.

[0059] By installing an insulating pad 8 on the top of the side wall of the housing 1, the exposed live metal parts are directly covered, forming a physical isolation barrier. This effectively blocks the contact path between maintenance personnel and live parts, reducing the risk of electric shock due to accidental contact during operation. In particular, for the high-frequency contact area on the top of the side wall of the housing 1, the safety protection capability of the power supply device is significantly improved.

[0060] Please refer to Figure 2 , Figure 3 as well as Figure 6 In one embodiment of this utility model, the power supply device 1000 for the server cabinet includes six baffles 5, and every two baffles 5 are assembled and connected to the front and rear ends of each busbar 2 and the corresponding insulating member 4 along the first direction.

[0061] The baffle 5 refers to a plate-like structure used to restrict the movement of the insulating component 4 along the first direction. It can be made of high-strength plastic and is fixed between the busbar 2 and the insulating component 4 by mechanical connection, thereby forming a limiting effect. The assembly connection refers to the fixing between components by detachable fasteners, which can be implemented by screws 9 or snap-fit ​​structures, making it easy to disassemble or adjust the baffle 5 during installation and maintenance.

[0062] Specifically, the six baffles 5 are divided into three groups, each group corresponding to one busbar 2. Each busbar 2 has two baffles 5 at each of its front and rear ends along its length. The baffles 5 are connected to both the busbar 2 and the insulating member 4 fitted onto the end of the busbar 2. For example, a screw 9 passes through a hole 5a on the baffle 5 and engages with a threaded hole 1a on both the busbar 2 and the insulating member 4, fixing the baffle 5 in a predetermined position. Thus, the forward and backward movement of the insulating member 4 along its length is simultaneously restricted by the baffles 5 on both sides, preventing the insulating member 4 from shifting due to vibration or external force.

[0063] By setting a double baffle 5 structure at both ends of each busbar 2, a symmetrical constraint is formed, which significantly improves the positioning stability of the insulating component 4, effectively prevents the insulating component 4 from sliding along the length direction during the operation or maintenance of the server cabinet, reduces the exposed area of ​​the live metal parts caused by the offset of the insulating component 4, thereby reducing the risk of maintenance personnel accidentally touching live parts and improving the safety protection capability of the power supply device.

[0064] Please refer to Figure 2 , Figure 3 as well as Figure 6 In one embodiment of this utility model, each baffle 5 has two through holes 5a, and the power supply device 1000 for the server cabinet also includes twelve screws 9; each pair of screws 9 passes through the two through holes 5a on a baffle 5 and is screwed to a busbar 2 and a corresponding insulating member 4.

[0065] The perforation 5a refers to the through-hole structure provided on the baffle 5, which can be circular or elliptical, used to accommodate the screw 9 and form a fixed connection with the busbar 2. The screw 9 is a threaded fastener, which can be made of stainless steel, and locks the baffle 5 to the busbar 2 and the insulating component 4 through thread engagement.

[0066] Specifically, the baffle 5 is engaged with the screw 9 through two through holes 5a, so that each baffle 5 forms a double fixation at both ends of the busbar 2 along the first direction. After passing through the baffle 5, the screw 9 is threadedly connected to the busbar 2 and the insulating component 4, so that a rigid constraint is formed between the baffle 5 and the busbar 2.

[0067] The symmetrical locking design with double screws 9 significantly improves the connection stability between the baffle 5 and the busbar 2. At the same time, the engagement of screws 9 with threaded holes 1a facilitates disassembly and maintenance without damaging the structure of the insulating component 4. This effectively prevents the insulating component 4 from shifting due to vibration or plugging / unplugging operations during server cabinet operation, ensuring that the live metal parts are always covered by insulating material and reducing the risk of maintenance personnel accidentally touching live parts.

[0068] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5In one embodiment of the present invention, the opposite two side walls of the outer shell 1 are bent outward at one end along the first direction to form a mounting portion 11, and the mounting portion 11 is configured to be assembled with the server cabinet.

[0069] The mounting section 11 refers to a structure formed by bending the end of the side wall of the outer casing 1 outwards. This can be achieved using stamping or bending processes and is used for mounting on the server rack. Its function is to enhance structural strength through a one-piece molding method while simplifying the installation process.

[0070] Specifically, the two side walls of the outer casing 1 are bent outward at their ends in the first direction to form mounting portions 11. This structure is directly connected to the server cabinet via screws 9 or clips. The bending angle of the mounting portions 11 can be designed as a right angle or a specific tilt angle according to the cabinet structure. The bent portion forms a continuous structure with the main body of the outer casing 1 to withstand the installation load. During installation, after the mounting portions 11 are aligned with the preset fixing points on the cabinet, they are fixed by tightening screws 9 or by inserting clips, thereby avoiding the disassembly difficulties caused by traditional welding or riveting processes.

[0071] The mounting part 11 is formed by directly bending the side wall of the outer shell 1, which eliminates the need for additional parts and ensures the flatness consistency between the mounting surface and the outer shell 1, effectively reducing assembly errors. This enables the power supply device to be installed quickly and accurately into the server cabinet, reducing manual adjustment steps. The integrated structure of the mounting part 11 and the outer shell 1 can avoid loosening of the connection due to vibration. At the same time, the continuous structure formed by bending can effectively disperse mechanical stress and improve long-term reliability.

[0072] Please refer to Figure 1 and Figure 4 In one embodiment of the present invention, the power supply device 1000 for the server cabinet further includes a fixing plate 10. The fixing plate 10 includes a protruding section 101 and two mounting sections 102 connected to each other. The two mounting sections 102 are located on both sides of the protruding section 101. The two mounting sections 102 are respectively assembled and connected to one end of the opposite side wall of the housing 1 away from the mounting part 11. The protruding section 101 is configured to stop the three busbars 2 from moving in the first direction.

[0073] The fixing plate 10 refers to a plate-like structure made of metal or insulating material that connects to the outer casing 1 via the mounting section 102. Specifically, it can be formed by stamping and bending processes to create an integral structure of the protruding section 101 and the mounting section 102, used to limit the axial displacement of the busbar 2. The protruding section 101 refers to the protruding part extending from the middle of the fixing plate 10 towards the busbar 2. Specifically, it can be an arc-shaped or angled structure, and its height can be set to cover the end of the busbar 2, preventing the busbar 2 from sliding through physical contact. The mounting section 102 refers to the flat parts on both sides of the fixing plate 10 that connect to the outer casing 1. Specifically, it can be fixed to the pre-drilled holes on the side wall of the outer casing 1 using bolts or clips, enabling quick assembly and disassembly.

[0074] Specifically, the two mounting sections 102 of the fixing plate 10 are fixed to the front end positions of the two side walls of the housing 1 by bolts, forming a symmetrical distribution with the mounting portion 11 at the rear end of the housing 1. The protruding section 101 covers the upper part of the three busbars 2. When the busbars 2 tend to displace along their length due to vibration or external force, the protruding section 101 contacts the end face of the busbars 2 to form mechanical interference, preventing further movement. The connection point between the mounting section 102 and the housing 1 is located at the end away from the mounting portion 11, so that the support span of the fixing plate 10 covers the entire front end area of ​​the busbar 2 group.

[0075] An independent fixing piece 10 is added to the front end of the outer casing 1 to form a double limit on the end of the busbar 2 with the server cabinet, avoiding the risk of overall displacement caused by single-point fixing failure, effectively preventing the busbar 2 from axial movement during operation or equipment vibration, and eliminating the risk of accidental contact between the live conductor and the outer casing 1 due to displacement.

[0076] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A power supply device for a server rack, characterized in that, include: The outer shell is defined with its length direction as the first direction, its width direction as the second direction, and its height direction as the third direction. Three busbars, all three of which extend along a first direction and are spaced apart along a second direction; Two insulating plates are disposed on the outer casing and extend along a first direction; one insulating plate is sandwiched between every two busbars; the end of the insulating plate away from the outer casing protrudes from the busbar in a third direction. Three insulating elements, each of which is sleeved in one of the busbars at the end furthest from the housing in a third direction; and At least three baffles, each of which is assembled to a busbar and assembled to a corresponding insulator to prevent the insulator from moving relative to the busbar in a first direction.

2. The power supply device for server racks as described in claim 1, characterized in that, The insulating plate has a limiting protrusion on each of its two sides facing the second direction at one end near the outer shell; the two adjacent busbars of each insulating plate abut against the two limiting protrusions on the side away from the outer shell.

3. The power supply device for server racks as described in claim 2, characterized in that, The opposite side walls of the outer casing and the two insulating plates form through threaded holes, and the three busbars form through holes; the power supply device for the server cabinet also includes a screw and a filler, the filler is filled in the through hole, the filler has a mounting hole corresponding to the threaded hole, and the screw passes through the mounting hole and is screwed into the threaded hole.

4. The power supply device for server racks as described in claim 3, characterized in that, The through-hole formed by the busbar located in the middle is the first through-hole, and the two through-holes formed by the busbars located on both sides are the second through-holes; the power supply device for the server cabinet includes two fillers, each filler being filled into a second through-hole; the end of the filler away from the first through-hole abuts against the outer shell.

5. The power supply device for server racks as described in claim 4, characterized in that, The filler has an abutting protrusion at one end away from the first through hole, and the abutting protrusion abuts against the adjacent busbar on the side facing the first through hole.

6. The power supply device for server racks as described in claim 1, characterized in that, The power supply device for the server cabinet also includes two insulating pads, which are respectively disposed on the side of the opposite side wall of the housing facing the busbar, and located at the end of the housing away from the bottom wall of the housing in a third direction.

7. The power supply device for server racks as described in claim 1, characterized in that, The power supply device for the server cabinet includes six baffles, with each pair of baffles assembled and connected to the front and rear ends of each busbar and the corresponding insulating component along the first direction.

8. The power supply device for server racks as described in claim 7, characterized in that, Each of the baffles has two through holes, and the power supply device for the server cabinet also includes twelve screws; each pair of screws passes through the two through holes on one of the baffles and is screwed to a busbar and the corresponding insulator.

9. The power supply device for a server rack as described in any one of claims 1 to 8, characterized in that, The opposite two side walls of the outer casing are bent outward at one end along the first direction to form a mounting portion, which is configured to be assembled with the server cabinet.

10. The power supply device for a server rack as described in claim 9, characterized in that, The power supply device for the server cabinet also includes a fixing plate, which includes a protruding section and two mounting sections connected to each other. The two mounting sections are respectively located on both sides of the protruding section. The two mounting sections are respectively assembled and connected to one end of the opposite side wall of the housing away from the mounting part. The protruding section is configured to stop the busbar from moving along the first direction.